Nordson iTrax Reference guide

iTrax®PC Pedestal
Customer Product Manual
Document Number1617371-01
Issued 03/22
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at [phone] or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

© 2022 Nordson Corporation
1617371-01
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be found on
the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2022. No part of this document may be photocopied,
reproduced, or translated to another language without the prior written consent of
Nordson Corporation. The information contained in this publication is subject to
change without notice.
Trademarks
iTrax, Nordson, and the Nordson logo are registered trademarks of Nordson
Corporation. All other trademarks are the property of their respective owners.
Table of Contents
Safety............................................................................................................................................... 1
Introduction...................................................................................................................................... 1
Qualied Personnel ......................................................................................................................... 1
Intended Use ................................................................................................................................... 1
Regulations and Approvals.............................................................................................................. 1
Personal Safety ............................................................................................................................... 2
High-Pressure Fluids...................................................................................................................... 3
Fire Safety ....................................................................................................................................... 4
Halogenated Hydrocarbon Solvent Hazards.................................................................................. 4
Action in the Event of a Malfunction ................................................................................................ 5
Disposal........................................................................................................................................... 5
Description...................................................................................................................................... 6
Safety Labels................................................................................................................................... 6
Installation....................................................................................................................................... 7
Installing the Drain Line................................................................................................................... 8
CAN Network Connection................................................................................................................ 9
Power Connection ......................................................................................................................... 10
Operation....................................................................................................................................... 10
Thermostat ................................................................................................................................... 10
Backup Battery .............................................................................................................................. 10
Maintenance.................................................................................................................................. 10
Air Conditioner.............................................................................................................................. 10
Repair..............................................................................................................................................11
Battery Replacement......................................................................................................................11
Troubleshooting............................................................................................................................ 12
Backup Battery ............................................................................................................................. 12
Parts............................................................................................................................................... 13
iTrax Pedestal Congurations ....................................................................................................... 13
Touchscreens ................................................................................................................................ 13
Backup Batteries ........................................................................................................................... 13
iTrax DataShare Installation Kits ................................................................................................... 14

i
Change Record
© 2022 Nordson Corporation 1617371-01
Change Record
Revision Date Change
01 03/22 Initial Release

© 2022 Nordson Corporation
1617371-01
ii Change Record

1
iTrax® PC Pedestal
© 2022 Nordson Corporation 1617371-01
Safety
Introduction
Read and follow these safety instructions. Task- and equipment-specic warnings,
cautions, and instructions are included in equipment documentation where appropriate.
Make sure all equipment documentation, including these instructions, is accessible to
persons operating or servicing equipment.
Qualied Personnel
Equipment owners are responsible for making sure that Nordson equipment is installed,
operated, and serviced by qualied personnel. Qualied personnel are those employees
or contractors who are trained to safely perform their assigned tasks. They are familiar
with all relevant safety rules and regulations and are physically capable of performing
their assigned tasks.
Intended Use
Use of Nordson equipment in ways other than those described in the documentation
supplied with the equipment may result in injury to persons or damage to property.
Some examples of unintended use of equipment include:
• using incompatible materials
• making unauthorized modications
• removing or bypassing safety guards or interlocks
• using incompatible or damaged parts
• using unapproved auxiliary equipment
• operating equipment in excess of maximum ratings
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which it is
used. Any approvals obtained for Nordson equipment will be voided if instructions for
installation, operation, and service are not followed.

2iTrax® PC Pedestal
© 2022 Nordson Corporation
1617371-01
Personal Safety
To prevent injury follow these instructions.
• Do not operate or service equipment unless you are qualied.
• Do not operate equipment unless safety guards, doors, or covers are intact and
automatic interlocks are operating properly. Do not bypass or disarm any safety
devices.
• Keep clear of moving equipment. Before adjusting or servicing moving equipment,
shut o󰀨 the power supply and wait until the equipment comes to a complete stop.
Lock out power and secure the equipment to prevent unexpected movement.
• Relieve (bleed o󰀨) hydraulic and pneumatic pressure before adjusting or servicing
pressurized systems or components. Disconnect, lock out, and tag switches before
servicing electrical equipment.
• While operating manual spray guns, make sure you are grounded. Wear electrically
conductive gloves or a grounding strap connected to the gun handle or other true earth
ground. Do not wear or carry metallic objects such as jewelry or tools.
• If you receive even a slight electrical shock, shut down all electrical or electrostatic
equipment immediately. Do not restart the equipment until the problem has been
identied and corrected.
• Obtain and read Safety Data Sheets (SDS) for all materials used. Follow the
manufacturer’s instructions for safe handling and use of materials, and use
recommended personal protection devices.
• Make sure the spray area is adequately ventilated. To prevent injury, be aware of less-
obvious dangers in the workplace that often cannot be completely eliminated, such as
hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot
be enclosed or otherwise guarded for practical reasons.

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iTrax® PC Pedestal
© 2022 Nordson Corporation 1617371-01
High-Pressure Fluids
High-pressure uids, unless they are safely contained, are extremely hazardous. Always
relieve uid pressure before adjusting or servicing high pressure equipment. A jet of
high-pressure uid can cut like a knife and cause serious bodily injury, amputation, or
death. Fluids penetrating the skin can also cause toxic poisoning.
If you su󰀨er a uid injection injury, seek medical care immediately. If possible, provide a
copy of the SDS for the injected uid to the health care provider.
The National Spray Equipment Manufacturers Association has created a wallet card that
you should carry when you are operating high-pressure spray equipment. These cards
are supplied with your equipment. The following is the text of this card:
WARNING:Any injury caused by high pressure liquid can be serious. If you are injured
or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor that you suspect an injection injury.
• Show them this card
• Tell them what kind of material you were spraying
MEDICAL ALERT — AIRLESS SPRAY WOUNDS: NOTE TO PHYSICIAN
Injection in the skin is a serious traumatic injury. It is important to treat the injury
surgically as soon as possible. Do not delay treatment to research toxicity. Toxicity is a
concern with some exotic coatings injected directly into the bloodstream.
Consultation with a plastic surgeon or a reconstructive hand surgeon may be advisable.
The seriousness of the wound depends on where the injury is on the body, whether the
substance hit something on its way in and deected causing more damage, and many
other variables including skin microora residing in the paint or gun which are blasted into
the wound. If the injected paint contains acrylic latex and titanium dioxide that damage
the tissue’s resistance to infection, bacterial growth will ourish. The treatment that
doctors recommend for an injection injury to the hand includes immediate decompression
of the closed vascular compartments of the hand to release the underlying tissue
distended by the injected paint, judicious wound debridement, and immediate antibiotic
treatment.

4iTrax® PC Pedestal
© 2022 Nordson Corporation
1617371-01
Fire Safety
To avoid a re or explosion, follow these instructions.
• Ground all conductive equipment. Use only grounded air and uid hoses. Check
equipment and workpiece grounding devices regularly. Resistance to ground must not
exceed one megohm.
• Shut down all equipment immediately if you notice static sparking or arcing. Do not
restart the equipment until the cause has been identied and corrected.
• Do not smoke, weld, grind, or use open ames where ammable materials are being
used or stored. Do not heat materials to temperatures above those recommended
by the manufacturer. Make sure heat monitoring and limiting devices are working
properly.
• Provide adequate ventilation to prevent dangerous concentrations of volatile particles
or vapors. Refer to local codes or your material SDS for guidance.
• Do not disconnect live electrical circuits when working with ammable materials. Shut
o󰀨 power at a disconnect switch rst to prevent sparking.
• Know where emergency stop buttons, shuto󰀨 valves, and re extinguishers are
located. If a re starts in a spray booth, immediately shut o󰀨 the spray system and
exhaust fans.
• Shut o󰀨 electrostatic power and ground the charging system before adjusting,
cleaning, or repairing electrostatic equipment.
• Clean, maintain, test, and repair equipment according to the instructions in your
equipment documentation.
• Use only replacement parts that are designed for use with original equipment. Contact
your Nordson representative for parts information and advice.
Halogenated Hydrocarbon Solvent Hazards
Do not use halogenated hydrocarbon solvents in a pressurized system that contains
aluminum components. Under pressure, these solvents can react with aluminum and
explode, causing injury, death, or property damage. Halogenated hydrocarbon solvents
contain one or more of the following elements:
Element Symbol Prex
Fluorine F “Fluoro-”
Chlorine Cl “Chloro-”
Bromine Br “Bromo-”
Iodine I “Iodo-”
Check your material SDS or contact your material supplier for more information. If you
must use halogenated hydrocarbon solvents, contact your Nordson representative for
information about compatible Nordson components.

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iTrax® PC Pedestal
© 2022 Nordson Corporation 1617371-01
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut o󰀨 the system immediately
and perform the following steps:
• Disconnect and lock out system electrical power. Close hydraulic and pneumatic
shuto󰀨 valves and relieve pressures.
• Identify the reason for the malfunction and correct it before restarting the system.
Disposal
Dispose of equipment and materials used in operation and servicing according to local
codes.

6iTrax® PC Pedestal
© 2022 Nordson Corporation
1617371-01
Description
The iTrax® pedestal houses the PC used in iTrax systems for exibility in establishing
location of system controls interface. The pedestal comes with the following:
• Power Disconnect
• Power Supply
• iTrax Software
• Backup Battery
• Air Conditioner
• Mounting Stand with Swivel and Tilt Functionality
• Keyboard
• Mouse
• CAN-USB
• Datashare (Ethernet IP standard)
Safety Labels
See Figure 1 and refer to Table 1 for safety labels.
Table 1 Safety Labels
Item Description
1. WARNING:ELECTRIC SHOCK HAZARD - This equipment is to be serviced by trained personnel only.
120 Vac/220 Vac
Conguration
24 Vdc
Conguration
1
1
Figure 1 iTrax® Pedestal Congurations

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iTrax® PC Pedestal
© 2022 Nordson Corporation 1617371-01
Installation
WARNING:Allow only qualied personnel to perform the following tasks. Follow the
safety instructions in this document and all other related documentation.
See Figure 2 and Figure 3 for placing and securing the pedestal.
120 Vac/220 Vac
Conguration
24 Vdc
Conguration
61.0 in.
(1549 mm)
28.27 in.
(718 mm)
10.25 in.
(260 mm)
10.25 in.
(260 mm)
17.80 in.
(452 mm)
10.78 in.
(274 mm)
25.23 in.
(641 mm)
61.0 in.
(1549 mm)
10.25 in.
(260 mm)
10.25 in.
(260 mm)
17.80 in.
(452 mm)
10.78 in.
(274 mm)
Figure 2 iTrax®Pedestal Dimensions
9.25 in.
(235 mm)
9.25 in.
(235 mm)
4X ∅0.438 HOLE
FOR M8-1.25 X 25 BOLTS
Figure 3 Pedestal Bolt Mounting Dimensions

8iTrax® PC Pedestal
© 2022 Nordson Corporation
1617371-01
Installing the Drain Line
NOTE:For 120/220 Vac conrgurations only
NOTE:Two hose ttings (a right angle and a straight one) and a length of PVC tubing
are provided with the air conditioner. See Figure 4.
1. Choose the applicable tting for the application and install it on the bottom of the air
conditioning unit.
2. Attach the supplied PVC drain tube to the hose tting.
WARNING:The drain tube is already on the outside of the enclosure and should be
routed so that any dripping condensate does not create a safety hazard.
Drain Tube
Figure 4 Installing Drain Tube (for 120/220 Vac Conguration Only)

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iTrax® PC Pedestal
© 2022 Nordson Corporation 1617371-01
CAN Network Connection
See Figure 5 for location and wiring for the CAN network.
CAN Network
10
11
SHLD
SPARE
2L1
2L1
2L1
N2
N2
N2
WHT
BLU
SHLD
120/220 Vac TB Detail
GND
GND
120/220 Vac Conguration
Backup Battery
See TB Detail
CANusb
Backup Battery
Air Conditioner
Thermostat
CAN Network
10
11
SHLD
SPARE
24VDC-1
24VDC-1
COM
COM
GND
GND
WHT
BLU
SHLD
See TB Detail
24 Vdc TB Detail
24 Vdc Conguration
CANusb
NOTE: Air conditioner thermostat has a dial
knob on the back of the unit for the setpoint.
Figure 5 Inside Pedestal Enclosure

10 iTrax® PC Pedestal
© 2022 Nordson Corporation
1617371-01
Power Connection
For installation, make the appropriate power connections and determine the best
knockout size and location for power drop.
Models 120 Vac 220 Vac 24 Vdc
Supply Voltage 120 V, 1 PH, 50-60 Hz 220 V, 1 PH, 50-60 Hz 24 Vdc
Full Load 8 A 4 A 16 A
Operation
Thermostat
See Figure 5 for thermostat locations. The thermostat is factory set at 95 - 100 °F.
The air conditioner will run until the setpoint temperature is achieved within the enclosure
and then the fans and cooling modules will shut down.
Backup Battery
The backup battery protects the PC in the event of temporary power loss or power
glitches. The backup battery is factory programmed to perform a controlled shutdown 60
seconds after the power is lost.
Table 1 Battery Backup Time Chart
Models 120 Vac (SDU 500B) 220 Vac (SDU 500B-5) 24 Vdc (SDU 10-24)
VA/Watts 500/300 500/300 —
Battery CSB XTV 1272F2FR Yuasa REW7-12FR Refer to Parts section
Load Level Approximate BackUp Time (Minutes)
20% — — 113 (2 A)
40% — — 45 (4 A)
50% 14:30 14:30 —
60% — — 30 (6 A)
80% — — 21 (8 A)
100% 4:20 4:20 14 (10 A)
NOTE:Run times in this table are approximate. Run times listed above can vary due to manufacturing variances of the
individual batteries.
Maintenance
Air Conditioner
Beyond occasional inspection for dust or dirt buildup no special maintenance should be
required.
Dry dust/dirt can be removed using compressed air to blow out the heat sinks. Do not
direct any high-pressure air at the fans.

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iTrax® PC Pedestal
© 2022 Nordson Corporation 1617371-01
Repair
WARNING:Allow only qualied personnel to perform the following tasks. Follow the
safety instructions in this document and all other related documentation.
Battery Replacement
WARNING:When the backup battery is installed in a Class I, Division 2 Groups A B C D
or Class I Zone 2 II C hazardous location, adhere to the following:
• Explosion Hazard – Do not connect or disconnect the battery unless the area is known
to be free of ignitable concentrations.
• When removing and installing the new battery, exteme care must be used not to short
the metal chassis parts across the battery terminals.
• Remove watches, rings, and other metal objects.
• Use tools with insultated handles.
• Do not lay tools or other metal objects on top of the battery.
• If the battery replacement kit is damaged in anyway or shows signs of leakage, contact
the manufaturer immediately.
• Do not dispose of battery in a re.
• Dispose of old battery according to local codes.
• Electrical safety precautions must be followed when installing or servicing this
equipment. To prevent risk of electrical shock, turn o󰀨 and lockout all power sources
to the unit before making electrical connections or servicing.
CAUTION:Only use the recommended manufacturer battery for replacement. Refer to
the Parts section for replacement battery information.
1. Shut down power to the system.
2. See Figure 5 for backup battery location inside pedestal enclosure. Remove the
backup battery unit from the din rail and move to a clean at surface area.
3. Remove screws securing the the battery cover or enclosure to expose battery.
4. Disconnect the terminal of the battery.
5. Take note of the battery orientation and remove the battery.
CAUTION:Be sure to install the battery in the correct orientation.
6. Install the new battery and make terminal connections.
7. Secure the cover or enclosure with screws and install backup battery unit back onto
din rail.

12 iTrax® PC Pedestal
© 2022 Nordson Corporation
1617371-01
Troubleshooting
WARNING:Allow only qualied personnel to perform the following tasks. Follow the
safety instructions in this document and all other related documentation.
These troubleshooting procedures cover only the most common problems. If you
cannot solve a problem with the information given here, contact your local Nordson
representative for help.
Backup Battery
WARNING:When the backup battery is installed in a Class I, Division 2 Groups A B C D
or Class I Zone 2 II C hazardous location, adhere to the following:
• Explosion Hazard - Do not disconnect the equipment while the circuit is live or unless
the area is known to be free of ignitable concentrations.
• Explosion Hazard - Do not connect or disconnect the battery unless the area is
known to be free of ignitable concentrations.
• Explosion Hazard - Do not open the unit. Do not substitute components. Do not
replace fuse.
Problem Possible Cause Corrective Action
1. Backup battery
nonresponsive (No
alarm and no light)
Backup battery is
powered o󰀨 Press ON/OFF button for two seconds.
Battery is defective Replace the battery.
Backup battery fault Contact technical support.
2. The Backup battery
is always on battery
mode
Input may not be
properly connected Check the input connection.
Input fuse is open
Before reconnecting equipment, verify that the load matches the
backup battery capability specied and output has short circuit
protection. Contact technical support.
3. Actual backup time
cannot be achieved
Battery voltage is too low Charge the battery at least eight hours.
Overload
Remove some unnecessary loads. Before reconnecting
equipment, verify that the load matches the backup battery
capability specied in specication.
Battery defect Replace the battery.
Backup battery fault or
charger failure Contact technical support.
4. Fault code
displayed
Overload
Remove some unnecessary loads. Before reconnecting
equipment, verify that the load matches the backup battery
capability specied in specication.
Backup battery short
circuit Contact technical support.

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iTrax® PC Pedestal
© 2022 Nordson Corporation 1617371-01
Parts
NOTE:For software updates, refer to the iTrax PC Replacement guide and contact your
Nordson representative.
iTrax Pedestal Congurations
Part Description Note
1621546 ASSEMBLY, iTRAX, PC, pedestal, 120 Vac A
1621547 ASSEMBLY, iTRAX, PC, pedestal, 220 Vac A
1621545 ASSEMBLY, iTrax, PC, pedestal, 24 Vdc A
NOTE: A. Assembly comes in RAL7035 light gray.
Touchscreens
TERMINAL, touchscreen, Windows 10-64, 256 GB HDD, i3
120 Vac 220 Vac 24 Vdc
1617219 1617219 1621581
Backup Batteries
24 Vdc (SDU 10-24)
Manufacturer Type Rating
CSB HR1221W
12 V dc, 5.0 Ah
HR1221WF2
B & B Battery (USA) Inc. BP 5-12
HR 5.5-12
Kung Long Batteries Industrial Co. Ltd. WP1221W
WP5-12
Taiwan Yuasa Battery Co. Ltd. NP5-12 FR
NPH5-12
Japan Storage Battery PE12V5
Toplite NP5-12
120 Vac (SDU 500B)
Manufacturer Type VA/Watts
CSB XTV 1272F2FR 500/300
220 Vac (SDU 500B-5)
Manufacturer Type VA/Watts
Yuasa REW7-12FR 500/300

14 iTrax® PC Pedestal
© 2022 Nordson Corporation
1617371-01
iTrax DataShare Installation Kits
NOTE:Depending on the system requirements, both the Ethernet and Pronet
installation kits are available for purchase.
Part Description Note
1614723 KIT, DataShare, iTrax, Ethernet
1614724 KIT, DataShare, iTrax, Pronet

Nordson Corporation, 555 Jackson St, Amherst, Ohio, 44001. USA
DOC12035-01
EU DECLARATION of Conformity
This Declaration is issued under the sole responsibility of the manufacture.
Product: iTrax Industrial Control Panel
Models: System Panel with iTrax modules.
Description: This System can be supplied with a PC. The PC can be mounted in the main panel or
mounted in a remote panel.
Applicable Directives:
2006/42/EC - Machinery Directive
2014/35/EU - Low Voltage Directive
Standards Used for Compliance:
EN/ISO12100 (2010)
EN60204-1 (2018)
Principles:
This product has been manufactured according to good engineering practice; and conforms to the directives
and standards described above.
DNV – ISO9001 Certified
___________________ Date: 25Feb2022
Jeremy Krone
Engineering Manager
Industrial Coating Systems
Amherst, Ohio, USA
Nordson Authorized Representative in the EU
Person authorized to compile the relevant technical documentation.
Contact: Operations Manager
Industrial Coating Systems
Nordson Deutschland GmbH
Heinrich-Hertz-StraBe 42-44
D-40699 Erkrath

Nordson Corporation, 555 Jackson St, Amherst, Ohio, 44001. USA
DOC12036-01
UK DECLARATION of Conformity
This Declaration is issued under the sole responsibility of the manufacture.
Product: iTrax Industrial Control Panel
Models: System Panel with iTrax modules.
Description: This System can be supplied with a PC. The PC can be mounted in the main panel or
mounted in a remote panel.
Applicable UK Regulations:
Supply Machinery (Safety) Regulations 2008.
Electrical Equipment (Safety) Regulations 2016.
Standards Used for Compliance:
EN/ISO12100 (2010)
EN60204-1 (2018)
Principles:
This product has been manufactured according to good engineering practices; and conforms to the
directives and standards described above.
DNV – ISO9001 Certified
___________________ Date: 25Feb2022
Jeremy Krone
Engineering Manager
Industrial Coating Systems
Amherst, Ohio, USA
Nordson Authorized Representative in the UK
Contact: Technical Support Engineer
Nordson UK Ltd.; Unit 10 Longstone Road
Heald Green; Manchester, M22 5LB.
England