North Star 10 kW User manual

1FCC Statement
Note: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a normal installation. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no guarantee that interference will
not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an output on a circuit different from that to which the receiver
is connected.
Consult the dealer or an experienced technician for help.
A shielded cable must be used when connecting a peripheral to the serial ports.
2Industry Canada
Operation is subject to the following two conditions (1) this device may not cause interference, and (2)
this device must accept any interference, including interference that may cause undesired operation
of the device.
Refer also to the system specifications section.
3Compliance Statement
EMC compliance:
USA (FCC): Part 15 Class B
Refer also to the system specifications section.
Northstar 25 kW Radar Installation Manual
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4Disclaimer
As Northstar is continuously improving this product we retain the right to make changes to the
product at any time which may not be reflected in this version of the manual. Please contact your
nearest Northstar distributor if you require any further assistance.
It is the owner’s sole responsibility to install and use the instrument and transducers in a manner that
will not cause accidents, personal injury or property damage. The user of this product is solely
responsible for observing safe boating practices.
BRUNSWICK NEW TECHNOLOGIES INC. AND ITS SUBSIDIARIES AND AFFILIATES DISCLAIM ALL
LIABILITY FOR ANY USE OF THIS PRODUCT IN A WAY THAT MAY CAUSE ACCIDENTS, DAMAGE OR THAT
MAY VIOLATE THE LAW.
Governing Language: This statement, any instruction manuals, user guides and other information
relating to the product (Documentation) may be translated to, or has been translated from, another
language (Translation). In the event of any conflict between any Translation of the Documentation,
the English language version of the Documentation will be the official version of the Documentation.
This manual represents the product as at the time of printing. Brunswick New Technologies Inc. and its
subsidiaries and affiliates reserve the right to make changes to specifications without notice.
Copyright © 2006 Brunswick New Technologies Inc. Northstar™ is a registered trademark of Brunswick
New Technologies Inc.
5Warranty
The Northstar Warranty Statement is supplied as a separate document.
It is shipped with the Product Registration Card.
In case of any queries, refer to www.northstarnav.com.
6Feedback from you
Your feedback is important and helps Northstar ensure that this manual is a valuable resource for all
marine technicians. E-mail your comments or suggestions about this manual to the following address:
[email protected].
Northstar 25 kW Radar Installation Manual 3

Contents
1FCC Statement 2
2Industry Canada 2
3Compliance Statement 2
4Disclaimer 3
5Warranty 3
6Feedback from you 3
7Preface 7
8Introduction to the Northstar radar 9
9Check the 25 kW radar parts 9
10 25 kW radar system overview 13
11 Install the radar 14
11.1 Choose the scanner location ...............................................................................................................................................14
11.1.1 Power boat installations...............................................................................................................................................16
11.1.2 Yacht installations ..........................................................................................................................................................17
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11.2 How to find the optimum height for the scanner ........................................................................................................17
11.3 How to find the maximum detection range...................................................................................................................18
11.4 How to reduce false echoes and shadow zones ...........................................................................................................19
11.5 Install an open array scanner on a trestle........................................................................................................................19
11.6 25 kW radar dimensions........................................................................................................................................................20
11.7 Install the 25 kW scanner unit..............................................................................................................................................21
11.8 When to install the open array............................................................................................................................................21
11.9 Install the radar processor.....................................................................................................................................................22
12 Wire the radar system 23
12.1 Wiring guidelines.....................................................................................................................................................................23
12.2 Connect the interconnection cable (NS003105/NS003106) to the 25 kW scanner...........................................23
12.3 25 kW radar processor connectors.....................................................................................................................................26
12.4 Run the interconnection cable (NS003105/NS003106) to the radar processor..................................................27
12.5 Earth the 25 kW scanner........................................................................................................................................................28
12.6 Install the 25 kW open array.................................................................................................................................................29
12.7 Connect the 25 kW radar processor to a 6000i or 6100i display..............................................................................30
12.7.1 Connect the radar communications cable (NS003107) to the junction box ..............................................31
12.7.2 Configure the remote power control for a 6000i or 6100i (common power source) ..............................33
12.7.3 Configure the remote power control for a 6000i or 6100i (different power sources).............................34
12.8 Connect the 25 kW radar processor to an 8000i display ............................................................................................35
12.9 Configure the remote power control for an 8000i .......................................................................................................36
12.10Connect an 8000i network cable (NS00481X)................................................................................................................36
12.11Connect the optional NMEA compass for an 8000i .....................................................................................................36
12.11.1 Configure the optional NMEA compass ............................................................................................................36
12.12Connect the power cable......................................................................................................................................................37
12.13Connect the ground wire......................................................................................................................................................37
12.14Radar system checklist...........................................................................................................................................................38
13 Set up the radar with the Northstar 8000i system 38
14 Set up the radar with the Northstar 6000i or 6100i 39
14.1 Turn the radar on and off......................................................................................................................................................39
14.1.1 Before you turn on the radar for the first time......................................................................................................39
14.1.2 Turn the radar on ............................................................................................................................................................39
14.1.3 Turn the radar off............................................................................................................................................................39
14.2 Configure the navigator communications......................................................................................................................40
14.3 Heading sensor requirements.............................................................................................................................................40
14.3.1 Disable the heading sensor input .............................................................................................................................40
14.4 Calibrating the radar...............................................................................................................................................................41
14.4.1 Prepare for calibration...................................................................................................................................................41
14.4.2 Tune the radar..................................................................................................................................................................41
14.4.3 Set the STC Curve............................................................................................................................................................41
14.4.4 Set the trigger delay.......................................................................................................................................................42
14.4.5 Set the heading calibration (heading sensor installed) .....................................................................................42
14.4.6 Set the heading calibration (heading sensor not installed) .............................................................................43
14.5 Adjust the appearance settings..........................................................................................................................................43
14.6 Restore all the factory settings............................................................................................................................................44
14.6.1 Restore the factory appearance settings ................................................................................................................44
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15 Maintenance 45
15.1 General maintenance.............................................................................................................................................................45
15.2 Scanner maintenance ............................................................................................................................................................45
15.3 Other maintenance items.....................................................................................................................................................45
16 Troubleshoot the radar 46
16.1 Technical support, service and repairs.............................................................................................................................46
16.2 Radar is not operating correctly .........................................................................................................................................46
16.3 If the scanner fails to turn .....................................................................................................................................................47
16.4 How to reduce noise and interference.............................................................................................................................47
16.5 Make sure the power is present and correctly wired ..................................................................................................48
16.6 Confirm the equipment installed.......................................................................................................................................48
16.7 Are Range Rings displayed?.................................................................................................................................................48
17 Manual tuning procedure for the 6000i or 6100i system 50
18 25 kW radar system specifications 51
Northstar 25 kW Radar Installation Manual
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7Preface
This manual explains how to install the scanner and the radar processor. It also explains how to set up
the radar system after installation and gives information on troubleshooting.
This manual is supplementary to the Northstar 6000i/6100i Installation and Operation Manual and the
Northstar 8000i System Installation documentation.
This manual is written for professional marine technicians, installation technicians, and service
technicians, and can be used for information by dealers.
PLEASE READ CAREFULLY BEFORE USE
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
Ensure that mains power is OFF before starting installation or servicing work. Electrical shock, fire or injury can
result if electrical power remains ON, or is switched ON, during installation or servicing work.
A potentially lethal high voltage is present and can remain for a period of time after the equipment is turned OFF.
Ensure that capacitors are discharged with an Earthed wire before starting servicing work.
Ensure that internal surfaces are no longer charged before you touch them.
To minimize accidents, wear dry cotton gloves and avoid touching equipment with both hands unless absolutely
necessary. Always work from a stable position to avoid slipping or falling onto the equipment.
The radar is intended ONLY as an aid to navigation.
The skipper must make final decisions based on all of the information sources to hand
and must not rely solely on the radar.
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Only qualified personnel should install or service this equipment. Installation or servicing work that is done by
non-qualified personnel can result in equipment breakdown, poor performance of the equipment, fire, electrical
and physical hazards, injury or death.
Wear safety equipment such as a hard hat and a safety belt at all times when installing or working on the scanner.
The scanner is usually installed in an elevated position and serious injury or death can result if a person falls while
installing or working on it. It may be necessary to construct a working platform, particularly for the installation.
The scanner is heavy and an open array may start rotating at any time. Install the radar system in a location that
will minimize the possibility of anyone being struck or injured by it.
Install the scanner in an elevated position to minimize the radiation hazard to personnel.
Never look directly into the scanner at close range while the radar is operating.
Radar scanners emit electromagnetic energy at a frequency that can be harmful at close range. Always keep the
recommended safe distance from the scanner as follows:
Scanner
Model
Vertical beam
angle of scanner
(degrees)
Minimum safe distance
(100 Watts per m² average power
density) Note 1
Minimum safe distance
(10 Watts per m² average power
density) Note 2
2 kW 30 1.6 ft (0.5 m) 4.6 ft (1.4 m)
4 kW 25 3 ft (0.9 m) 9.3 ft (2.8 m)
6 kW 20 3.6 ft (1.1 m) 11.5 ft (3.5 m)
10 kW 20 9.5 ft (2.9 m) 3 ft (9.0 m)
25 kW 20 18 ft (5.5 m) 57 ft (17.4 m)
NOTES: Limits apply to exposure within the vertical beam angle.
Note 1: Peak occupational exposure limit pursuant to IEC 60936 Clause 3.27 and IEC 62252 Clause 4.32
Note 2: General public exposure limit pursuant to IEC 60936 Clause 3.27 and IEC 62252 Clause 4.32
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8Introduction to the Northstar radar
The Northstar radars are designed as an option available to the Northstar 6000i, 6100i, or 8000i
systems.
A variety of scanner models are available (2 kW, 4 kW, 6 kW, 10 kW and 25 kW) to suit different
customer requirements. Each scanner model has a corresponding radar processor model.
9Check the 25 kW radar parts
The NS-RDR1257MO 25 kW radar system consists of a box containing the scanner, a box containing
the open array, and a box containing the 25 kW radar processor.
The interconnection cable is not supplied and must be ordered separately. It is available in two
lengths; NS003105 is the 65.5 ft (20m) length, NS003106 is the 98.4 ft (30 m) length.
If you want to use an interconnection cable length other than the 65.5 ft (20 m) or 98.4 ft (30 m)
options, please consult your Northstar dealer.
If you're connecting the radar to a Northstar 6000i or 6100i system, a 10 ft (3 m) radar communications
cable (NS003107) is supplied with the 6000i or 6100i system. If this is not long enough, an optional 6 ft
(1.8 m) extension cable (NS003108) for the radar communications cable can be added between the
radar processor and the 6000i. This extension cable is not supplied as standard, and must be ordered
separately.
If you're connecting the radar to a Northstar 8000i system, you need the 8000i network cable
(NS00481X) which is available is several lengths. This is not supplied as standard, and must be ordered
separately.
Unpack the boxes carefully and check the contents against the packing lists. If anything is missing,
contact your distributor.
NS004794R 25 kW scanner components
Quantity Item Part name Part number
1
Scanner unit NS004794
4 M10x1.5 x55
Hexagonal bolts
Part of hardware
kit HR000069
4
M10 Hexagonal
Nuts
Part of hardware
kit HR000069
4
M10 Spring
washers
Part of hardware
kit HR000069
4
M10 Plain washers Part of hardware
kit HR000069
1 4x160 mm Copper
Earth plate
Part of hardware
kit HR000069
4
22 mm Brass
washers
Part of hardware
kit HR000069
1
M6x12 Earth bolt Part of hardware
kit HR000069
Northstar 25 kW Radar Installation Manual 9

1
Installation
template
MTZ303535
LA000414A
1
Mounting template ?????
1
Packing list ????
NS00310X interconnection cable - order separately
Quantity Item Part name Part number
1 Interconnection
cable
NS003105 length
65.5 ft (20 m)
OR
NS003106 length
98.4 ft (30 m)
NS004784R 25 kW radar processor standard components
Quantity Item Part name Part number
1 25 kW radar
processor box
NS004784
1 This manual MN000358A
1
Installation
template
LA000276A
1
Product
Registration Card
CD000085A
1 Warranty CD000260A
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