Northline Express RAILROAD POTBELLY PB65XL User manual

VGZ-003 / 20120327.0 PB65XL / Page 1
RAILROAD POTBELLY STOVE
Model PB65XL Owners Manual
(save this manual for future reference)
READ ALL INSTRUCTIONS CAREFULLY
BEFORE INSTALLING OR OPERATING
THIS STOVE. FAILURE TO FOLLOW INSTRUC-
TIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY, OR EVEN DEATH.
THIS STOVE IS NOT A UL LISTED STOVE
NOTE: IT IS RECOMMENDED INSTALLATION
BE COMPLETED BY A QUALIFIED HEATING
EQUIPMENT INSTALLER!
DO NOT INSTALL IN A MOBILE HOME.
REFER TO MARKINGS ON STOVE LABELS FOR
ADDITIONAL INFORMATION.
SAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE/BUILDING FIRE MAY
RESULT. FOR YOUR SAFETY, CONTACT LOCAL OR MUNICIPAL BUILDING OR FIRE OFFICIALS
ABOUT PERMITS, RESTRICTIONS, AND INSTALLATION REQUIREMENTS FOR YOUR AREA.
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Page 2 / PB65XL VGZ-003 / 20120327.0
SAFETY INSTRUCTIONS Read All Instructions carefully.
Read All Instructions carefully.
1. The installation of this stove must comply with your
local building code rulings. Please observe the clear-
ances to combustibles (see reference figures 2–4 ).
Do not place fuel, furniture or any other objects within
the clearance area.
2. Verify that the stove is properly installed be-
fore firing the stove for the first time. After read-
ing these instructions, if you have any doubt
about your ability to complete your installation
properly, you must obtain the services of a
professional licensed installer familiar with all
aspects of safe and correct installation. DO NOT
use temporary or makeshift compromises
during installation.There must be NO DEVIATION OR
ALTERATION OF ANY KIND from the very specific
instructions spelled out in this instruction manual as
it pertains to the installation of this woodstove. NO
EXCEPTIONS!
3. DO NOT store coal, wood, kindling, flammable liquids
or other combustible materials in the vicinity of the
appliance. Refer to label on back of unit and reference
figures 3–5 in this manual.
4. DO NOT INSTALLTHIS STOVE IN A MOBILE HOME,
MANUFACTURED HOME, TRAILER OR TENT
NO EXCEPTIONS! (HUD Federal Standard: 24
CFR Ch.XX).
5. DO NOT ELEVATE THIS STOVE BY ANY MEANS.
(i.e. bricks under legs, cement blocks) Stove legs must
set directly upon the solid-surface non-combustible
floor as specified in this stove instruction manual.
6. DO NOT MODIFY THIS STOVE IN ANY WAY!
Stove must be installed with legs provided, attached
as shown in the instructions. Assemble only with
original parts as supplied and shown in this manual.
7. DO NOT OPERATE A STOVE THAT IS MISSING
ANY PARTS! If any parts are missing or defective,
please notify the dealer or manufacturer immediately.
Replace missing, broken or worn parts with factory
original or equivalent parts only.
8. Do not tamper with combustion air controls
beyond normal adjustment capacities.
9. Always connect this stove to a chimney and vent to the
outside. Never vent to another room or inside a build-
ing. DO NOT CONNECTTHIS UNIT TO A CHIMNEY
FLUE SERVING ANOTHER APPLIANCE.
10. DO NOT CONNECT A WOOD OR COAL BURN-
ING STOVE TO AN ALUMINUM TYPE B GAS
VENT. This is not safe. Use approved masonry or
a manufactured chimney system listed to UL 103
HT Residential Type and Building Heating Appli-
ance Chimney. Use a 6˝/152mm diameter chim-
ney, that is high enough to give a good draft. (See
specifics in Chimney Connections instructions).
11. Be sure that your chimney is safely constructed and
in good repair. Have the chimney inspected by the fire
department or a qualified inspector. Your insurance
company should be able to recommend a qualified
inspector. Chimney connector pipe must be in good
condition. Replace if necessary before using stove.
12. Creosote, soot or fly ash may build up in the chimney
connector and chimney and cause a house/building
fire. Inspect the chimney connector and chimney
twice monthly during the heating season and clean if
necessary. (see Service Hints section in this manual).
13. In the event of a chimney fire, turn the air con-
trol and flue damper to closed position, leave the
building and CALL THE FIRE DEPARTMENT
IMMEDIATELY! Have a clearly understood plan
on how to handle a chimney fire by contact-
ing your local fire authority for information on
proper procedures in the event of a chimney fire.
After the fire is out, the chimney must be cleaned
and inspected for any stress or cracks before starting
another fire. Check the condition of any combustibles
surrounding the chimney.
14. DISPOSAL OF ASHES Ashes should be placed in
a steel container with a tight fitting lid and moved
outdoors immediately. The closed container of ashes
should be placed on a noncombustible floor or on
the ground, well away from all combustible materials,
pending final disposal. If the ashes are disposed of
by burial in soil or otherwise locally dispersed, they
should be retained in the closed container until all
cinders have completely cooled. Other waste shall
not be placed in this container.
15. To prevent injury, do not allow anyone to use this
stove who is unfamiliar with the correct operation of
the stove.
16. Do not operate stove while under the influence of
drugs or alcohol.
17. The special paints used on your stove may
give off some smoke and an odor while
they are curing during the first 12 to 15 fires. Addi-
tional smoke and odor may be emitted from the light
oils used in construction of the fire box. This should
disappear after a short period of time and not occur
again. Persons with lung conditions or owners of
susceptible domestic pets (such as birds) should take
prudent precautions. Open windows and doors as
needed to clear smoke and/or odor. Paint discoloration
will occur if the stove is over fired.
continued on next page
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VGZ-003 / 20120327.0 PB65XL / Page 3
31. DO NOT INSTALL IN AN ALCOVE OR INSIDE A
FIREPLACE.
32. Install at least one smoke detector on each floor of
your home. Detectors should be located away from
the heating appliance to avoid false alarms. Detec-
tors should be located close to sleeping areas. Follow
the smoke detectors manufacturer’s placement and
installation instructions. Maintain smoke detector per
manufacturer’s instructions.
33. CARBON MONOXIDE (CO) HAZARD. A buildup of
CO fumes is toxic and can be fatal. Carbon Monoxide
is a colorless, odorless gas produced during combus-
tion of wood, coal, oil, gas and by other fuel burning
appliances. It is important to have a proper draft and
adequate replacement air ventilation so fumes are
drawn out the chimney. Installed as instructed this
stove is designed to be as safe as possible yet it is
recommended to install a CO detector. Follow the
manufacturer’s recommendations for proper instal-
lation and use. It is recommended to be placed at
table-top level (not near the ceiling) to avoid false
alarms. Realize that devices other than a stove (i.e.
motor exhaust) can trigger CO alarms.
If alarm sounds:
• RecognizethesymptomsofCOpoisoning(head-
aches, nausea & drowsiness).
 • Increaseventilation(openwindows&doors).
 • Makesurestovedoorsand/orlidsareclosedand
secured.
 • Checkstovefor smoking orpufng(open airow
controls).
 • Checkchimney&connectorpipeforleaks,blockage
or down-draft conditions.
 • CheckCOdeviceforfalsealarm.
34. Keep power cords, electrical appliances
and/or assemblies outside of the clearance area
shown in this manual for combustible materials.
35. Consult your municipal building department or fire
officials about restrictions, permits and installation
requirements for your area.
36. For further information on using your stove
safely, obtain a copy of the National Fire
Protection Association (NFPA) publication, “Using
Coal and Wood Stoves Safely” NFPA No. HS-10-
1978.The address of the NFPA is Batterymarch Park,
Quincy, MA 02269.
SAFETY INSTRUCTIONS continued…
NOTE: A PROFESSIONAL, LICENSED HEAT-
ING AND COOLING CONTRACTOR MUST
BE CONSULTED IF YOU HAVE QUESTIONS
REGARDING THE INSTALLATION OF THIS
SOLID FUEL BURNING APPLIANCE.
18. This stove has a painted surface which
is durable but it will not stand rough handling or abuse.
When installing your stove, use care in handling.
19. Clean exterior with soap and warm water when stove
is not hot. Do not use any acids or scouring soap, as
these solvents wear and dull the finish.
20. CLEAN STOVE FREQUENTLY as soot, creosote
and ash may accumulate. Empty ash pan frequently.
Buildup of ash can block air flow to the fire and/or
damage the grate. Dispose of ash properly (see #14.)
21. ALERT ALL PERSONSTOTHE HAZARDS OF HIGH
SURFACETEMPERATURES while stove is in opera-
tion – especially young children. Keep away from a
hot stove to avoid burns or clothing ignition.
22. NEVER LEAVE SMALL CHILDREN UNSUPER-
VISED WHEN THEY ARE IN THE SAME ROOM
AS THE STOVE. If small children will be in the
same room as the stove during operation, provide
a sturdy barrier to keep them at a safe distance
from the stove.
23. Keep stove area clear and free from all
combustible materials, gasoline, engine oil, naphtha
and other flammable vapors and liquids.
24. WHILE TENDING THE FIRE ALWAYS WEAR PRO-
TECTIVE CLOTHING, fire retardant hearth gloves
and eye protection, to prevent burns.
25. Never operate this stove without the ash cleanout door
open or ash drawer removed. Such actions can result
in very dangerous operating conditions.
26. DO NOT OVER FIRE THE STOVE. Over firing
will occur if combustion air is uncontrolled as when
ash cleanout door or feed door is left open during
operation. Such actions can result in very dangerous
operating conditions.While in operation, keep the ash
cleanout drawer in place and the ash door and feed
door closed and secured at all times except while
tending the fire.
27. Do not load the fuel to a height or in such man-
ner that it would be hazardous when opening
the door.
28. NEVER LEAVE THE STOVE UNATTENDED
when the door is open. Always close the door after
ignition.
29. DO NOT CONNECT TO OR USE IN CONJUNC-
TION WITH ANY AIR DISTRIBUTION DUCT WORK
UNLESS SPECIFICALLY APPROVED FOR SUCH
INSTALLATIONS.
30. THIS STOVE MUST NEVER BE INSTALLED IN A
HALLWAY OR NEAR A STAIRCASE, as it may block
egress in the event of a fire.
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Page 4 / PB65XL VGZ-003 / 20120327.0
tools required
CAUTION: STOVE IS HEAVY. MAKE SURE YOU
HAVE ADEQUATE HELP AND USE PROPER
LIFTING TECHNIQUES WHENEVER MOVING
STOVE.
Refer to diagram and parts lists at back of this manual.
1. Uncrate the stove and remove all protective packing
materials and protective poly bag. (Save cardboard
carton for further assembly.)
2. Remove parts from inside of stove. Parts
include: one lid (#1), one lid lifter (#2), one ash door
(#16) with one slide draft (#17), one ash drawer
(#19), four legs (#15), hardware pack (#21), draft
damper (#20), and one Spring Handle (#9) from
inside the firebox.
3. Place flattened carton on floor and carefully turn
stove over onto carton.
4. Securely attach all four legs to base of stove with
stove bolts.
5. Carefully lift stove upright and place in desired
location (see following instructions for properly
locating stove from combustible materials).
6. Place lid (#1) in position on top plate.
7. Place ash drawer (#19) into lower chamber (#13).
Position ash door (#16) with slide draft (#17) on
front of lower chamber (#13).
8. Place shaker grate (#12) in lower chamber.
ASSEMBLY INSTRUCTIONS
materials required
(NOTE: The following items are NOT included with your stove)
9. Install flue pipe draft damper (#20) into the top
end of the first straight section of stove pipe (fig.1)
exiting the stove before the stove is used.
a. Drill two 1/4” holes centered on either side of the
pipe section 6” from the top end of the pipe (figure
1).
b. Remove the handle from the damper then slide the
damper into the pipe.
c. Align the damper with the holes drilled in step 9a
and insert the handle through the holes and the
damper.
NOTE:THIS DAMPER IS NECESSARY FOR THE
PROPER OPERATION OF THE STOVE AND
TO MEET EPA EMISSIONS REQUIREMENTS
FOR HEATING APPLIANCES. IT MUST BE IN-
STALLED BEFORE USE. (NO EXCEPTIONS)
10. Attach stove piping — see instructions on page 5.
1/8” dia. Drill Bit
(sheet metal screws)
Phillips Style Screwdriver
14mm Nut Driver or Ratchet
with 14mm Socket (for 14mm
Hex Nuts & Stove Bolts)
Safety Glasses
Hearth Gloves
Pencil
6 foot Folding Rule or
Tape Measure
Tin Snips
Drill: Hand or Electric
Flooring Protection: 54” x 63”
min. as specified (see page 4)
Chimney Connection: 6” black
steel (24 ga. min.) straight or
elbow (as required)
1/2” Sheet Metal Screws
Chimney: Existing 6” Lined Ma-
sonry Chimney or 6”Inside Dia.
manufactured chimney system
listed to UL 103 HT.
Furnace Cement (manufacturer
recommends Rutland Code 78
or equivalent)
6"/15.25 cm
DRAFT DAMPER
(must be installed
before use — NO
EXCEPTIONS!)
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenance of
your wood stove and assumes no responsibility of any incidental or consequential damages.
Fig. 1 – Draft
Damper Installation
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VGZ-003 / 20120327.0 PB65XL / Page 5
36"
CORNER CLEARANCES
36"
LOCATING STOVE
Proper clearances must be maintained for ad-
equate air circulation. Adequate ventilation must be
provided while operating this stove.
1. The stove must be placed on solid con-
crete, solid masonry, or when installed on a
combustible floor a solid surface floor protector
listed to UL1618 Type 2 with a minimum of 1˝ thick
and a R-value of 3.0 or greater, such as Hy-C or
Imperial Model UL 5463BK must be used. (NOTE:
To calculate R-values of equivalent alternative
materials, see page 15). The base must extend
at least 18” beyond the front, rear and sides of
the stove, and must extend underneath and 2˝
beyond each side of horizontal connector pipe if it
is elbowed towards a wall (see figure 5 and consult
local building codes and fire protection ordinances.)
2. The stove must have its own flue. DO NOT CON-
NECTTHIS UNITTO A CHIMNEY FLUE SERVING
OTHER APPLIANCES.
3. After observing the clearances to combus-
tible materials (figure 2 – 4), locate your floor
protector accordingly (figure 2) and careful-
ly place the stove in your selected location.
Install stove pipe, elbows, and thimble as
required, utilizing either a recently cleaned and
inspected 6˝/152mm masonry chimney or a
FLOOR
PROTECTOR
DASHED LINE SHOWS
HORIZONTAL CHIMNEY
CONNECTOR AND
ADDITIONAL FLOOR
PROTECTION REQUIRED
BACKWALL
54" (TOP VIEW)
36"
18"
18" 18"
36"
63"
18"
SIDEWALL
COMBUSTIBLE
CONSTRUCTION
ACCORDING TO
NFPA 211
COMBUSTIBLE
CONSTRUCTION
ACCORDING TO
NFPA 211
6˝/152mm i.d. ma nu fa cured chimney system listed
to UL 103 HT. Maximum 64 square inches.
4. Use 6˝/152mm diameter minimum 24 MSG Black
or 26 MSG Blue round stove pipe. DO NOT USE
GALVANIZED duct pipe. Secure pipe sections with
three (3) sheet metal screws in each stove pipe
and/or elbow joint to firmly hold the pipe sections
together. Screws may be no more than a maxi-
mum of 3˝/76mm apart. DO NOT CONNECT THIS
STOVE TO ANY AIR DISTRIBUTION OR DUCT
SYSTEM.
5. Recheck clearances from the stove,
connector stove pipe, and corner clearances
using the illustrations (figure 2, 3 & 4) and
your local building codes or fire protection
ordinances.
NOTE: Drywall faced with brick or stone MUST be
considered a combustible surface.
6. DO NOT INSTALL THIS STOVE IN A MOBILE
HOME, MANUFACTURED HOME, TENT OR
TRAILER. (NO EXCEPTIONS)
7. The clearances provided are minimum
dimensions. Installation of this stove must
comply with your local building code rulings.
8. This stove is NOT a UL listed stove.
Continued on next page
Fig. 2 Minimum Clearance Dimensions from Combustible Surfaces Fig. 3
MINIMUM CLEARANCES
TO COMBUSTIBLE SURFACES
Unit to Sidewall.......................................................36 inches
Unit to Backwall......................................................36 inches
Unit Corner to Wall .................................................36 inches
Pipe Connector to Backwall ..................................38 inches
Pipe Connector to Ceiling......................................18 inches
Fig. 4 – Top View
Minimum Corner Clearances from
Combustible Surfaces
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Page 6 / PB65XL VGZ-003 / 20120327.0
CONNECTOR PIPE INSTALLATION
1. The smooth end of the stovepipe fits over the
cast iron flue collar at top rear of stove (fig. 5).
a). Crimped end of pipe must be away from
stove.
b). Hand form lower end (fig. 6) of stove pipe
to oval shape (fig. 7) and slide over flue outlet
collar as shown in figure 5.
c). Secure stove pipe to flue collar with
at least three (3) sheet metal screws and seal
with stove cement.
2. Horizontal pipe runs must slope upwards
towards the chimney at least 1/4” per foot of
horizontal run.
3. You must have at least 18 inches of clearance
between any horizontal piping and the ceiling.
4. The pipe cannot extend into the chimney flue
(figure 8).
5. Secure pipe/elbow sections with three (3)
sheet metal screws at each joint to make the
piping rigid. Screws may be no more than a maxi-
mum of 3˝/76mm apart.
6. It is recommended that no more than two (2)
90 degree bends be used in the stovepipe in-
stallation.The use of more than two 90 degree
bends may decrease the amount of draw and
possibly cause smoke spillage. Where pos-
sible, use only corrugated (nonadjustable)
elbows. These provide a better seal.
7. The connector pipe must not pass through
an attic or roof space, trusses, closet, or any
concealed space, or floor, ceiling, wall or com-
bustible construction. (See Chimney Connector
NOTE: CONNECTOR PIPE IS NOT INCLUDED.
TO PURCHASE PIPE, VISIT YOUR LOCAL
HARDWARE, HOME OR BUILDING CEN-
TER. SEE “LOCATING STOVE” PAGE 4 FOR
ADDITIONAL SPECIFICATIONS.
CAUTION: KEEP FURNISHINGS AND OTHER
COMBUSTIBLE MATERIALS AWAY FROM THE
STOVE.
Fig. 5 – Flue Outlet Collar
Fig. 6 – Hand-form pipe to oval shape – Fig. 7
CORRECT WRONG WRONG
Fig. 8 – Stovepipe/Flue Connections
Systems & clearances, page 10.) A UL 103 HT
Listed chimney system must be used from the
first penetration of ceiling or wall to the chimney
cap. Use chimney components from a single
manufacturer. Do not mix brands.
WARNING: DO NOT USE SINGLE WALL CON-
NECTOR PIPE AS A CHIMNEY - A HOUSE FIRE
COULD RESULT.
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VGZ-003 / 20120327.0 PB65XL / Page 7
CHIMNEY CONNECTIONS
The stove must be connected to either a ma-
sonry or manufactured metal chimney built and
tested to the specifications listed on the previous
pages.
Chimneys perform two functions:
1). As a means of exhausting smoke and flue
gases which are the result of fuel combustion.
2). The chimney provides “draft” which allows
oxygen to be continuously introduced into the
appliance, so that proper combustion is possible.
This stove relies on natural draft to operate.
NOTICE: Always provide a source of fresh
air into the room where the stove is located.
Failure to do so may result in air starvation of
other fuel burning appliances and the possible
development of hazardous conditions, fire or
death.
DRAFT: Your stove itself does not create
draft. Draft is provided by the chimney. To
achieve proper draft your chimney must meet the
three minimum height requirements detailed in
figures 10–13. A minimum of 0.05 w.c. (measured
in water column) is required for proper drafting
to prevent back puffing, smoke spillage, and to
maximize performance. Draft must not exceed 0.06
w.c. or unsafe operating conditions may occur. A
barometric draft regulator must be installed if draft
exceeds 0.06 w.c. (Gauges to measure draft are
readily available at stove stores and are economi-
cal to rent or purchase.)
Factors such as wind, barometric pressure,
trees, terrain and chimney temperature can have
an adverse effect on the draft. The manufacturer
cannot be held responsible for external factors
leading to less than optimal drafting.
Should you have a problem with inadequate
draft, you should contact a licensed heating and
cooling contractor for assistance in solving the
problem.
IMPORTANT Installation Points
1. Size chimney flue to stove collar.This stove
requires a 6” diameter flue.
2. Never connect this unit to a chimney serv-
ing another appliance.
3. The chimney must meet all minimum height
requirements.
4. Never use a chimney to ventilate a cellar
or basement.
5. Contact your local building authority
for approved methods of installation and any
necessary permits and/or inspections.
MASONRY CHIMNEY
Before using an existing masonry chimney,
clean the chimney, inspect the flue liner and make
any repairs needed to be sure it is safe to use.
Make repairs before attaching the stove.The con-
nector stove pipe and fittings you will need to con-
nect directly to a masonry chimney are shown in
figure 9.
Fig. 10 - Chimney Construction Through Attic Space
If the connector stove pipe must go through
a combustible wall before entering the masonry
chimney, consult a qualified mason or chimney
dealer.The installation must conform to local build-
ing and fire codes and latest edition of NFPA 211.
If there is a cleanout opening in the base of
the chimney, close it tightly.
CHIMNEY
FLUE
5/8" TILE
CHIMNEY
LINER
MASONRY
CHIMNEY
THIMBLE
COLLAR
6˝ ROUND
24 ga. BLACK
CONNECTOR
STOVEPIPE
8˝ MIN.
LINER
BELOW
ENTRY
HOLE
Fig. 9 - Masonry Chimney Connection
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Page 8 / PB65XL VGZ-003 / 20120327.0
Fig. 11 - Chimney Construction Through Roof
Fig. 12 - Chimney Connection to Firebox
Through Masonry Wall
CHIMNEY CONNECTIONS continued …
MANUFACTURED CHIMNEY
REFER TO CHIMNEY AND CHIMNEY
CONNECTOR MAKER’S INSTRUCTIONS
FOR INSTALLATION AND USE.
Use only a 6˝ diameter manufactured chimney sys-
tem listed to UL 103 HT. Chimney made to this listing
is High Temperature rated to 2100 degrees Fahrenheit.
Use chimney from only one manufacturer. Never mix
brands. Carefully follow the chimney manufacturer’s
stated requirements and clearances. Use the chimney
manufacturer’s attic guards, roof supports, flashing and
fire stops when passing through a ceiling. Use a listed
thimble when passing through a combustible wall. Do
not use makeshift compromises during installation.
WARNING: DO NOT USE SINGLE WALL CON-
NECTOR PIPE AS A CHIMNEY - A HOUSE FIRE
COULD RESULT.
When using a pre-existing chimney, have it’s condi-
tion and installation inspected before using. Make sure
that the chimney meets all of the UL rating require-
ments listed above. Be aware that not all manufactured
chimney is of the UL 103 HT type.
NOTE: It is recommended that you contact a
licensed heating and cooling contractor (consult your
local yellow pages) for chimney installation.
Manufactured chimney with the proper required UL
listing is available from most home centers, hardware
stores, and HVAC supply stores.
If you have access to the internet, you may wish
to view chimney manufacturers’ information on-line.
See, www.duravent.com, www.selkirkinc.com, or www.
mtlfab.com.
VENTING TO EXISTING FIREPLACE
In some instances, people desire to convert an ex-
isting fireplace for stove use. Usually, safe connection to
an existing masonry chimney requires more work than
using a prefabricated chimney. The existing fireplace
must be closed and sealed at the damper with high-
temperature caulk, ceramic wool, or furnace cement.
Prior to installation, clean and inspect the existing flue
and smoke shelf. Installation should be designed so
the system can be dismantled for periodic cleaning and
inspection. Before conversion, make sure the existing
chimney is structurally sound, the chimney incorporates
a flue liner and make sure it is in good condition. (A flue
liner consists of clay tile that protects the brickwork of
a chimney. If a chimney does not have a liner, or it is
damaged, have it relined by a professional. DO NOT
USE a chimney that is unlined or damaged!) If you
have any question regarding the condition of the chim-
ney, consult a qualified licensed contractor, qualified
engineer, competent mason, certified Chimney Sweep,
or a knowledgeable inspector. Consult your insurance
company if you cannot find a qualified expert.
CAUTION: NOT ALL FIREPLACE CHIMNEYS
ARE SUITABLE FOR CONVERSIONTO ACCOM-
MODATE CONNECTION TO A WOOD STOVE.
CHECK WITH A QUALIFIED EXPERT.
Many prefabricated fireplaces are of the “zero-
clearance fireplace” category. These consist of
multi layered metal construction. They are designed
with enough insulation and/or air cooling on the
base, back and sides so they can be safely in-
stalled in direct contact with combustible floors and
walls. Although many prefabricated fireplaces carry
Continued on next page
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VGZ-003 / 20120327.0 PB65XL / Page 9
CHIMNEY CONNECTIONS continued …
endorsements from nationally recognized
organizations for use as fireplaces, they have not been
tested for connection to wood stove heaters. Connecting
a stove to such a device will void the manufacturer’s
warranty.
Venting a stove directly into a fireplace does not
meet code and should not be attempted.The stove war-
ranty will be void with such an installation. Do not create
a hazard in your home by connecting in this manner.
FIREPLACE INSTALLATION
Directly connecting the stovepipe into the existing
masonry chimney (figure 13 “Type A” Fireplace Conver-
sion) of the fireplace is the only approved method of
installation.This is a complicated and involved process
and to insure safety should only by done by a qualified
installer.
1. An entry hole must be cut through the masonry and
tile liner with minimal damage to the liner. At least 8”
of liner must remain below the entry position.When
locating the stove and stovepipe, all minimum clear-
ances must be observed from combustible surfaces
including mantels, combustible trim work, ceilings
and walls. Positioning the center of the stove pipe
entry into the chimney 24˝ below the ceiling should
insure proper clearance for a 6˝ stovepipe.
2. Install a metal or fire clay (5/8˝ minimum thickness)
thimble. Make sure the thimble is flush with the inner
surface of the chimney liner and does not protrude
into the flue (see figure 8 on page 6).
3. Secure the thimble with refractory mortar. The
thimble should be surrounded by 12˝ of solid unit
masonry brickwork or 24˝ of stone.
4. Install the stovepipe into the thimble as far as pos-
sible without extending past the flue lining (see
figures 8 & 9 on pages 6 & 7).
Fig. 13 - Fireplace Conversion
5. A small airspace (about 1/2”) should remain
between the stovepipe and thimble to allow for
expansion of the pipe. Seal this airspace with high-
temperature caulking or ceramic wool.
6. Secure and seal the damper in the closed posi-
tion using high-temp caulking, ceramic wool, or
furnace cement. Also check to see if the chimney
has a cleanout. If it does, make sure it is closed and
sealed as well. A leaky cleanout will greatly reduce
draft efficiency.
If you have any questions regarding venting your
stove, contact the manufacturer or contact the Na-
tional Fire Protection Association (NFPA) and request
a copy of the latest editions of NFPA Standard 211
and NFPA Standard 908. Their address is:
Battery March Park, Quincy, MA 02269.
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Page 10 / PB65XL VGZ-003 / 20120327.0
A. Brick Masonry
Minimum 3.5˝/ 89mm thick brick masonry all framed
into combustible wall with a minimum of 12˝/305mm
brick separation from clay liner to combustibles.The
fireclay liner shall run from outer surface of brick
wall to, but not beyond, the inner surface of chimney
flue liner and shall be firmly cemented in place.
B. Insulated Sleeve
Solid-insulated, listed factory-built chimney length
of the same inside diameter as the chimney con-
nector and having 1˝/25.4mm or more of insulation
with a minimum 9˝/229mm air space between the
outer wall of the chimney length and combustibles.
C. Ventilated Thimble
Sheet steel chimney connector, minimum 24 gauge
in thickness, with a ventilated thimble, minimum 24
gauge in thickness, having two 1˝/25.4mm air chan-
nels, separated from combustibles by a minimum of
6˝/152mm of glass fiber insulation. Opening shall be
covered, and thimble supported with a sheet steel
support, minimum 24 gauge in thickness.
D. Chimney Section Pass-through
Solid insulated, listed factory-built chimney length
with an inside diameter 2˝/51mm larger than the
chimney connector and having 1˝/25.4mm or
more of insulation, serving as a pass-through
for a single wall sheet steel chimney connector
of minimum 24 gauge thickness, with a minimum
2˝/51mm air space between the outer wall of chim-
ney section and combustibles. Minimum length
of chimney section shall be 12˝/305mm chimney
section spaced 1˝/25.4mm away from connector
using sheet steel support plates on both ends of
chimney section. Opening shall be covered, and
chimney section supported on both sides with
sheet steel support securely fastened to wall sur-
faces of minimum 24 gauge thickness. Fasteners
used to secure chimney section shall not penetrate
chimney flue liner.
CHIMNEY CONNECTOR SYSTEMS & CLEARANCES
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VGZ-003 / 20120327.0 PB65XL / Page 11
OPERATING INSTRUCTIONS
CAUTION: HOUSE FIRE HAZARDS
• GASSESEMITTEDFROMFRESHLYADDED
COAL MUST BE BURNED OR THEY WILL AC-
CUMULATE AND EXPLODE. NEVER SMOTHER
A FIRE WHEN ADDING FRESH COAL.
• NEVER USE MANUFACTURED “COAL
BRICKS” MADE OF COAL DUST AND WAX-
TYPE BINDER.
• DONOTSTOREWOODORCOALONFLOOR
PROTECTOR, UNDERNEATH STOVEPIPE OR
ANYWHERE WITHIN MINIMUM CLEARANCES
FROM COMBUSTIBLE SURFACES SPECIFIED
FOR THIS STOVE. (36”)
• OVER FIRING MAY CAUSE A HOUSE FIRE.
YOU ARE OVER FIRING IF THE STOVE OR
CHIMNEY CONNECTOR GLOWS RED.
• BUILD FIRES ONLY ON INTEGRAL GRATE
INCLUDED WITH THE STOVE.
WARNING: EXPLOSION HAZARD
• NEVERUSECHEMICALS,GASOLINE,GAS-
OLINE-TYPE LANTERN FUEL, KEROSENE,
NAPHTHA, CHARCOAL LIGHTER FLUID, OR
SIMILAR FLAMMABLE LIQUIDS TO START OR
“FRESHEN-UP” A FIRE IN THE STOVE.
• KEEP ALL FLAMMABLE LIQUIDS, ESPE-
CIALLY GASOLINE, OUT OF THE VICINITY
OF THE STOVE — WHETHER IN USE OR IN
STORAGE.
OPERATING SAFETY PRECAUTIONS
1. STOVE IS HOTWHILE IN OPERATION. KEEP
CHILDREN, CLOTHING, AND FURNITURE AWAY
FROM HOT STOVE. CONTACT MAY CAUSE SKIN
BURNS. DO NOT TOUCH THE STOVE AFTER
FIRING UNTIL IT HAS COOLED.
2. NEVER OVER FIRE THIS STOVE BY BUILD-
ING EXCESSIVELY HOT FIRES AS A HOUSE/
BUILDING FIRE MAY RESULT.YOU ARE OVER
FIRING THE STOVE IF STOVE OR STOVEPIPE
BEGINS TO GLOW OR TURN RED.
3. NEVER BUILD EXTREMELY LARGE FIRES
IN THIS TYPE OF STOVE AS DAMAGE TO THE
STOVE OR SMOKE LEAKAGE MAY RESULT.
4. PROVIDE AIR INTOTHE ROOM FOR PROP-
ER COMBUSTION.
5. INSPECT STOVEPIPE EVERY 60 DAYS.
REPLACE IMMEDIATELY IF STOVEPIPE IS
RUSTING OR LEAKING SMOKE INTO THE
ROOM.
For use with SOLID WOOD or
COAL FUEL ONLY.
Hardwood, 10˝ to 16˝ should be air dried (sea-
soned), for a minimum of 6 months. Logs greater than
6˝ in diameter should be split. Wood should be stored
in a dry, well ventilated area. The humidity content for
usable firewood must be less than 20% of the weight
of the log.
Attempts to use wet or unseasoned wood will
cause:
– ignition problems
– rapid creosote build-up with possible chimney fire.
– incomplete combustion
– low heat yield
Chestnut, egg stove or nut-sized coal for residential
furnaces or any of the specialty packaged fireplace
coals (not wax-type “Coal Bricks”) can be used. Low
ash content (2% to 6%) coal is recommended.
NOTICE: USE SOLID WOOD OR COAL MA-
TERIALS ONLY. FOR BEST RESULTS WHEN
BURNING COAL, USE SOLID, BITUMINOUS
COAL. NEVER USE MANUFACTURED COAL
“BRICKS” MADE OF COAL DUST AND WAX-
TYPE BINDER. STORE COAL IN DRY, WELL
VENTILATED AREA. DO NOT BURN GARBAGE,
CHARCOAL OR FLAMMABLE LIQUIDS SUCH
AS GASOLINE, NAPHTHA OR ENGINE OIL.
LIGHTING
1. Open stove pipe draft damper fully to provide maxi-
mum draft.
2. Fully open spin draft on ash door and keep spin
draft on feed door closed.
3, USE WOOD OR COAL ONLY. Build six (6) small fires
upon initial firing.
4. Open the feed door and light wood or coal using
several wads of crushed paper or a pile of twigs in
the firebox.
5. Lay small stacks of kindling on the paper to start
the fire.
6. Light the paper and kindling, close the door and
secure tightly.
7. After the fire has been started and is burning sat-
isfactorily, close slide draft almost all the way.
8. Adjust spin draft on feed door to control rate of burn
to the desired level.
9. NEVER build extremely large fires in this type of
stove as damage to the stove or smoking may
result.
10. If you have too much draft, then regulate the draft
with the 6˝ stove pipe damper.
Continued on next page
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Page 12 / PB65XL VGZ-003 / 20120327.0
OPERATING INSTRUCTIONS continued …
11. DO NOT TOUCH – SEVERE BURNS MAY RESULT!
After firing DO NOT TOUCH STOVE until it has
cooled.
12. This is a cast iron stove. It does NOT have
welded seams. From time to time you may
need to “refill and/or replace the stove cement/
mortar along the seams.
13. Adjust the draft damper and spin draft
control. The more closed the spin draft is set, the
lower and slower the fire will burn. The more open,
the faster and hotter the fire will burn. Do not over
fire the stove.
ADDING FUEL
Add small amounts of fuel each hour or so
instead of piling large quantities of fuel at one
time. This will insure a more complete combustion
process and less buildup of tars, soot, or creosote will
occur in the chimney.
1. Always open draft damper before opening the feed
door.
2. When adding fuel be careful not to smother the fire.
3. Close the feed door and secure tightly.
4. Adjust the damper and spin draft controls.
5. Empty ashes regularly. Do not allow ashes to pile
up higher than the top of the hearth (see Safety
Instructions #14 page 2). If ashes build up to the
grate, burnout will occur.
6. Properly dispose of hot ashes (see Safety
Instructions, item #14 on page 2.)
7. Do not over fire the stove.
CAUTION: DO NOT OVER FIRE APPLIANCE.
TOO MUCH FUEL OR BURNING PROHIB-
ITED MATERIALS SUCH AS TRASH OR
FLAMMABLE LIQUIDS MAY CAUSE OVER
FIRING. YOU ARE OVER FIRING IF ANY
PART OF THE STOVE OR THE CHIMNEY
CONNECTORS GLOWS RED. IMMEDIATELY
CLOSE THE DOOR, SPIN DRAFT AND FLUE
DAMPERTO REDUCE THE AIR SUPPLYTOTHE
FIRE. THIS WILL SLOW DOWN THE FIRE.
CAUTION: SLOW BURNING FIRES AND
EXTENDED USE MAY CAUSE EXCES-
SIVE CREOSOTE BUILDUP. IGNITION OF
CREOSOTE BUILDUP OR OVER FIRING MAY
CAUSE A CHIMNEY FIRE. CHIMNEY FIRES
BURN EXTREMELY HOT AND MAY IGNITE
SURROUNDING MATERIALS. IN CASE OF A
CHIMNEY FIRE LEAVE THE BUILDING AND
CALL THE FIRE DEPARTMENT FROM A SAFE
LOCATION.
ASH DISPOSAL – While in use, empty ash pan
regularly. Too much ash accumulation can restrict
airflow to the fire and damage the grate. Dispose of
ashes properly. (See Safety Instructions #14, page 2.)
CHIMNEY DRAFT – Draft is a function of the chim-
ney, not the stove — do not expect the stove to draw.
Smoke spillage into the house or excessive buildup of
condensation or creosote in the chimney are warnings
that the chimney is NOT functioning properly. Correct
the problem before using the stove. Following are some
possible causes for improper draft.
1. The connector stovepipe may be pushed into
the chimney too far, stopping the draft.
2. If the chimney temperature is too cool,
water will condense in the chimney and run back into
the stove. Creosote formation will be rapid and may
block the chimney. Operate the stove at a fire level
high enough to keep the chimney warm to prevent
condensation from forming.
3. If the fire burns well but sometimes creates
excess smoke or burns slowly, it may be caused by
the chimney top being lower than another part of the
house or a nearby tree.The wind blowing over a house
or tree, falls on top of the chimney like water over a
dam, beating down the smoke.The top of the chimney
should be at least three (3) feet above the roof and be
at least two (2) feet higher than any point of the roof
within ten (10) feet. (See also draft on page 7).
CREOSOTE – Formation and Need for
Removal
CAUTION: RISK OF FIRE When wood fuel is
burned slowly, it produces tar and other organic
vapors, which combine with expelled moisture
to form creosote.The organic vapors condense
in the relatively cool chimney flue of a slow-
burning fire. As a result, creosote residue ac-
cumulates on the flue lining.When ignited this
creosote buildup makes an extremely hot fire.
The chimney connector and chimney should
be inspected at least once every two months
during the heating season to determine if a
creosote buildup has occurred.
If buildup has accumulated (3mm or more)
it should be removed to reduce the risk of a
chimney fire.
Failure to remove creosote may result in ignition
and may cause a house/building fire. Creosote may be
removed using a chimney brush or other commonly
available materials from your local hardware retailer.
Preventing Creosote Buildup
1. Creosote will inevitably form in your chimney and
connector pipe. Following these steps will help
reduce the rate of build up.
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VGZ-003 / 20120327.0 PB65XL / Page 13
MAINTENANCE & SERVICE HINTS
2. When burning wood, use hardwood rather than
softwood. Burn only seasoned (<20% humid-
ity by weight) wood. Do not mix green wood with
seasoned wood. Wood that hisses, sizzles, and
blackens prior to igniting should be considered too
green. Green or wet wood rapidly builds up creosote
and reduces heat output by up to 25%.
2. Avoid smothering the fire with too much fuel.
Too much fuel loaded at one time will create
heavy, volatile gas which can coat the chimney
with creosote-forming tar.
3. Burn the stove with the spin draft control wide open
for 10-15 minutes every time fresh fuel is loaded
into the stove. Do not load more than ¼ to ½ of the
fuel capacity at one time. Loading too much fuel at
once will cause excessive smoke which contains
creosote. Mature fires or coals produce very little
creosote-producing smoke.
4. Burn with the spin draft control open for several
minutes at numerous intervals throughout the day,
being careful not to over fire the unit. Following this
process will help to warm the chimney and reduce
the amount of creosote forming condensation within
the chimney.
5. Establish a routine for the handling of fuel, firing,
and operating the stove. Check daily for creosote
build up until experience shows how often you need
to clean for safe operation. Be aware that the hotter
the fire, the less creosote is deposited and weekly
cleanings may be necessary in mild weather even
though monthly cleanings may be enough in the
colder months.
WARNING: IN CASE OF CHIMNEY FIRE
(1) CLOSE AIR INLET CONTROL AND FLUE
PIPE DAMPER. (2) GET OUT OF THE HOUSE
(3) CALL THE FIRE DEPARTMENT.
SOOT - Formation & need for Removal
CAUTION: RISK OF FIRE. When coal is burned,
the products of combustion combine with
moisture to form a soot residue which accumu-
lates in the flue lining. When ignited, this soot
makes an extremely hot fire.
The chimney connector and chimney should
be inspected at least once every two months
during the heating season to determine if a soot
buildup has occurred.
If soot has accumulated, it should be removed
to reduce the risk of a chimney fire.
Additionally, coal combustion by-products like sul-
phur dioxide, sulphur trioxide and others can corrode
stainless steel and masonry chimneys. It is important
to inspect and clean chimney on a regular schedule.
CHIMNEY INSPECTIONS – The chimney connec-
tor and chimney should be inspected at the beginning
of and at least twice a month during the heating
season to determine if a creosote or soot buildup has
occurred.
Chimney fires burn very hot. If any part of the stove,
chimney or chimney connector should glow red, reduce
the fire by closing the damper and spin draft control and
immediately call the fire department.
CAUTION: A CHIMNEY FIRE MAY CAUSE
IGNITION OF WALL STUDS OR RAFTERS
WHICH WERE ASSUMED TO BE A SAFE
DISTANCE FROM THE CHIMNEY. IF A
CHIMNEY FIRE HAS OCCURRED, HAVE YOUR
CHIMNEY INSPECTED BY A QUALIFIED
EXPERT BEFORE USING AGAIN.
A fire in the stove may be smothered by
pouring a large quantity of coarse salt, baking soda, or
cool ashes on top of the fire.
STOVE JOINTS – Required Tune-up.
This stove is manufactured with cast iron
components. IT DOES NOT HAVE WELDED SEAMS.
Periodic “tune up” may be required by refilling and/
or replacing the cement/joint mortar along the seams
where the cast iron components meet.
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Page 14 / PB65XL VGZ-003 / 20120327.0
PARTS LIST – PB65XL RAILROAD POTBELLY STOVE
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.
Contact us at 616-396-1911 to order parts.
Part No. Description Qty.
1 Cook Lid ...................................................... 1
2 Lid Lifter....................................................... 1
3 Collar Top..................................................... 1
4 Top Plate...................................................... 1
5 Upper Chamber ........................................... 1
6 Feed Chamber............................................. 1
7 Feed Door.................................................... 1
8 Spin Draft..................................................... 1
9 Spring Handle.............................................. 1
10 Burn Chamber ............................................ 1
11 Shaker Door................................................. 1
Part No. Description Qty.
12 Shaker Grate ............................................... 1
13 Lower Chamber ........................................... 1
14 Base ............................................................ 1
15 Leg............................................................... 4
16 Ash Door...................................................... 1
17 Slide Draft.................................................... 1
18 Slide Draft Knob .......................................... 1
19 Ash Drawer .................................................. 1
20 Draft Damper (for pipe installation).............. 1
21 Hardware Pack (not shown)......................... 1
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VGZ-003 / 20120327.0 PB65XL / Page 15
FLOOR PROTECTOR MATERIAL CALCULATIONS
This stove has been tested for and must be installed on a floor protector with the proper Thermal Resistance or R-value
as stated in step 1 of the installation instructions under “Locating Stove” section of this manual. If the floor protector ma-
terials listed in the instructions are not available, materials with an equivalent R-value may be substituted.
Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal Conductivity) ratings
which must be converted to R-value to determine if the alternate material meets the tested requirements. The following
instructions provide the proper information and formulas for conversion to R-value.
To determine if alternate materials are acceptable follow this sequence.
1. Convert material specifications to R-value:
a. R-value given — no conversion necessary
b. K-factor is given with a required thickness (T) in inches:
R = 1/k x T
c. C-factor is given: R = 1/C
2. Determine the R-value of proposed alternate floor protector:
a. Use formulas in step 1 above to calculate R-value of proposed material(s).
b. For multiple layers, add R-values of each layer to determine overall R-value.
3. If the overall R-value of the floor protector system is equal to or greater than the floor protector specifications given,
the alternate is acceptable.
Definitions:
Thermal conductance(C) = BTU =W
(hr)(ft2)(°F) (m2)(°K)
Thermal conductivity (k) = (Btu)(inch) =W =Btu
(hr)(ft2)(°F) (m)(°K) (hr)(ft)(°F)
Thermal resistance (R) = (ft2)(hr)(°F) =(m2)(°K)
Btu W
Example:
The specs of floor protector material should be 3/4-inch thick material with a k-factor of 0.84.
The proposed alternative material is 4” brick with a C-factor of 1.25 over 1/8-inch mineral board
with a k-factor of 0.29.
Step 1: Convert specs to R-value.
R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = Rspecs
Step 2: Calculate R-value of individual components
4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick
1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.
Step 3: Add R-values of components to get total R-value of system
Rbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem
Step 4: Compare Rsystem to Rspecs
Rsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds the required
specifications and therefore is an acceptable alternative.
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Page 16 / PB65XL VGZ-003 / 20120327.0
This Vogelzang heating appliance is safe when installed properly and will provide you with years of service.
However, always exercise good judgement when you are using this stove. You are dealing with FIRE! Fire is
inherently dangerous and must be treated with respect. Stay warm and in good health!
Respectfully yours,
Proprietor
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: [phone]
Fax: [phone]
COMPANY TESTIMONY:
“FOR GOD SO LOVED THE WORLD THAT HE GAVE HIS ONLY BEGOTTEN SON, THAT WHOEVER
BELIEVES IN HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE”
JOHN 3:16
MADE IN CHINA
DO NOT INSTALL THIS STOVE IN A
MOBILE HOME, MANUFACTURED HOME,
TRAILER OR TENT — NO EXCEPTIONS!
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