Olmo OSH-T18HRK3 User manual

OSH-T18HRK3/OSH-OU18HRK3
MODEL:

4
2
5
CONTENTS
IMPORTANT SAFETY INFORMATION
TROUBLES AND CAUSES
ADJUSTING AIR FLOW DIRECTION
DISPLAY PANEL
CHARGE ADDITIONAL REFRIGERANT
AIR PURGING
ELECTRIC WIRING
TEST RUN
REFRIGERANT PIPE INSTALLATION
OUTDOOR UNIT INSTALLATION
INSTALLATION OF PANEL
PRECAUTIONS
REMOTE CONTROLLER
INDOOR UNIT INSTALLATION
MAINTENANCE
FUNCTION AND OPERATION OF PANEL'S PARTS 4
25
11
12
13
14
15
16
18
19
19
21
22
1

Read the following " PRECAUTIONS" carefully before installation.
The caution items stated here must be followed because these important contents are related
to safety. The meaning of each indication used is as below.
Incorrect installation due to ignoring of the instruction will cause harm or damage, and the
seriousness is classified by the following indications.
!This indication shows the possibility of causing death or serious injury.
This indication shows the possibility of causing injury or damage to
properties only.
WARNING
!CAUTION
1. Injury means causing harmed, burned, electrical shocked, but not serious for hospitalization.
2. Damage of property means disrepair of property, material.
Carry out test running to confirm that no abnormality occurs after the installation. Then, expl-
ain to user the operation, care and maintenance as stated in instructions. Please remind the
customer to keep the operating instructions for future reference.
Engage dealer or specialist for installation. If installation done by user is defective, it
will cause water leakage, electrical shock or fire.
Install according to this installation instructions strictly. If installation is defective, it will
cause water leakage, electrical shock or fire.
Use the attached accessories parts and specified parts for installation. Otherwise, it will
cause the set to fall, water leakage, fire or electrical shock.
Install at a strong and firm location which is able to withstand the set's weight. If the stren-
gth is not enough or installation is not properly done, the set will drop and cause injury.
For electrical work, follow the local national wiring standard, regulation and this installa-
tion instructions. An independent circuit and single outlet must be used. If electrical circuit
capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
When carrying out piping connection, take care not to let air or other substances other
than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower
capacity, abnormal high pressure in the refrigeration cycle, explosion and injury.
Grounding is necessary. It may cause electrical shock if grounding is not perfect.
Do not install the unit at place where leakage of flammable gas may occur. In case gas
leaks and accumulates at surrounding of the unit, it may cause fire.
!WARNING
NOTE :
PRECAUTIONS
It suits for36000 48000Btu/h cooling andheating capacity type.Whenthe outdoor
temperature is lowerthan 6 c,thesystem should beelectrified over 12hours.
2

Features of Protector
Feature of HEATING mode
Preheat
DRY Room temperature is below 18
If the air conditioner runs for a long time in
"COOLING" or "DRY" mode at air relative
humidity higher than 80% (doors or windows
opened),dew may generate and drip near air outlet.
The protective device will trip at
following cases.
Stop the appliance and restart it at once
or change other modes during operation,
you have to wait 3 minutes before restarting.
After switching on the power circuit breaker
and then turn on the air conditioner at once,
you have to wait about 20 seconds.
In case all operations have stopped, you need
Press "ON/OFF" button again to restart it.
Set TIMER once again if it has been canceled.
Defrost
After a long time of operation, the air
conditioner should be inspected for
the following items.
Abnormal heating of the power supply
cord and plug or even a burnt smell.
Abnormal operating noise or vibration.
Water leakage from indoor unit.
Metal cabinet electrified .
Stop using the air conditioner if above
problem happened.
It is advisable that the air conditioner
should be given a detail check-up
after using for five years even if none
of the above happen.
Do not place any obstacles in front
of the outlet of the outdoor unit for
fear it affects operation and increases
the noise level.
2-5 minutes are necessary to preheat the indoor heat exchanger at the beginning of
"HEATING" operation, lest cold air be discharged.
In "HEATING" operation the appliance will defrost automatically. This procedure lasts
2 10 minutes, then returns to "HEATING" mode automatically. During defrosting, indoor
fan stop running and return to heating mode operation automatically when
defrosting has finished.
Inspection
Noise pollutionOperating condition
The protective device maybe trip and stop
the unit within temp range listed below:
HEATING
Outdoor air temperature is over 24
COOLING
Outdoor air temperature is below -7
Room temperature is over 31
Outdoor air temperature is over 43
Room temperature is below -15
Install the air conditioner in a place
that can bear its weight in order to
operate more quietly.
Install the outdoor unit in a place
where the air discharged and the
operation noise do not annoy your
neighbors.
3

1.PANEL
2.AIR FLOW LOUVER
3.INFRARED SIGNAL
RECEIVER
4.DISPLAY PANEL
5.AIR-IN GRILLE
Please adjust room temperature properly especially when the old men, children, patients
stay at house.
Lightning and other electromagnetic radiation may cause ill effect .If it is ,please plug
off the power switch ,and replug in ,then restart the unit.
Do not block the inlet of indoor unit or outlet of oudoor unit, any of blocks will reduce
cooling or heating efficiency.
FUNCTION AND OPERATION OF PANEL'S PARTS
5
4
2
1
Infrared signal
receiver
Manual Switch
Nixie tube
Running light
Timing light
Defrosting/
preheat light
warning light
Buzzer
4
DISPLAYPANEL
DISPLAY PANEL
Infrared signal receiver: receive the signal from the remote controller.
To make your remote controller operation moreefficient, please letremote controller
emittor aim atinfrared signal receiver.
Buzzer: firstly powersupplied or any of remote controlleroperations will makethe buzzer
sound once.
Some obstacles occuring in the system will be recognizedby intelligent recognition
system of unit,lighting on theDISPLAY PANEL flashing show the type of obstacles .
443

1.Location in the following places may cause malfunction of the machine. (If unavoidable,
please consult your local dealer)
a. A place where there is flammable gas leakage.
b. There is salty air surrounding(near the coast).
c. There is caustic gas(the sulfide, for example) existing in the air (near a hot spring).
d. A place where can not bear the weight of the machine.
e. In kitchen where it is full of oil gas
f. There is strong electromagnetic wave existing.
g. There is acid or alkaline liquid evaporating.
h. A place where air circulation is not enough.
I.The appliance shall not be installed in the laundry
2. Electrical Insulation must be done on the air conditioner and the building complying to
National Regulations.
CAUTIONS
INSTALLATION LOCATIONS
HEIGHT BETWEEN CEILING AND FLOOR
INSTALLATION SPACE
B
C
Wall
material
Up(B)
Sides(C)
Above 5cm Above 5cm Above 5cm
Above 100cm Above 100cm
Flammable
material
Fire-proof
structure
Fire-proof material
or other nonflammable
materials other than
metal
A
Ceiling
Above 250cm Above
100cm
Above
100cm
Obstacle
INDOOR UNIT INSTALLATION
The installation heightbetween ceiling and floor must be 2.7m~3.2m.
5
A>330mm

INDOOR UNIT INSTALLATION
6
Select installation location considering piping and wiring connection after the Indoor Unit has
been hanged. Then decide the piping wiring leading direction.
Be sure to lead the refrigerant pipes, drain pipes and connection wires out to its connection
location before hanging the unit if the opening on the ceiling has been decided.
Confirm sizes of the indoor unit and ceiling opening with the attached installation paper
pattern. (Please fix the paper pattern below the body with M5X16 screws (4).
Please select the space toinstall indoor unit according tothe dimension show
above,then install correctly,and have enoughspace for maintenance.
18k
18/24k
575
121
620
304
575
124
144
18
146
134
123
230
189
134
750
830
4-install hanger
663
50
113
95
260
45
Gas side
Liguid side
830
660
Drain hole
Pump inspect hole
E-parts box

Hanging screw bolt
Hanging bolts
Supporting
angle steel
Wooden construction
Put the square timber over the roof beam,
then install the hanging screw bolts.
Timber over the beam
Roof beam
Hanging Screw
Ceiling
New Concrete Bricks
For finished concrete bricks
(Blade shape
insertion)
(Slide insertion)
Inlaying or embedding the screw bolts.
Install the hanging hook with expansible
bolt into the concrete deep to 45~50mm
to prevent loose.
Steel bar
Embedding screw bolt
(Pipe hanging and embedding
screw bolt)
Install the supporting angle steel.
Steel roof beam structure
Bolt
Bolt with M10 whorl is to be used. The center distance between the bolts is decided by the size of the
unit . Use the following method to install:
Installation method should be changed under the different construction structure. Please consult
the professional for the detailed information.
After opening a hole, the ceiling should be horizontal and strong to prevent vibration.
Cut the beams at the hole and remove them.
Reinforcing the beams that have been cut and the beams fixing the ceiling .
Preparation Work on the Ceiling
1
2
CEILING HOLE AND THE HOOK INSTALLATION
Installation of the hanging screw bolt
7
36/48/60k
121
830
750
18
123
134
146
290
189
134
830
660
663
4-install hanger
Gas side
Liguid side
E-parts box
Pump inspect hole
Drain hole

The drain pipe of indoor unit must have the heat insulation , or it will condense dew, as well as the
connections of the indoor unit.
The declivity of the drain pipe downwards should be over 2/100, and no winding and bending.
The total length of the drain pipe when pulled out traversely shall not exceed 20m , when the
pipe is over long, a prop stand must be installed every 1.5 to 2m to prevent winding.
Refer to the following figures about the installation of the pipes.
Do not impose any pressure on the connection part of the drainage pipe.
PANEL INSTALLATION
Panel installation should be done after piping and wiring.
Be sure that the indoor unit and ceiling hole installation size is right before installation.
Be sure to seal the connection parts between - and the panel - the
indoor unit ,or even small gaps may cause wind/water leakage or condensing water.
the panel the ceiling
Be sure to follow Installation Manual during drainage installation,
the drainage pipe must have the heat insulation to prevent condensing.
CAUTION
CAUTION
!CAUTION
Tighten nut M10
Install the hanging bolt into T groove of the hanging tool. Overhang the indoor unit and ensure
it is level using a level indicator.
Level Indicator
Hanging Screw Bolt
Hanging Screw Bolt M10
Install it down the
installing-ear
Locking Nut M10
Hanging Ear
f10 Gasket
Indoor Unit
Ceiling Installation Plate 230mm
143mm
8
DRAINAGE PIPE INSTALLATION
Overhanging the indoor unit
Adjust the gasket (down side) to 90mm over the ceiling.
Hanging Bolt
Nut (Up Side)
Gasket (Up Side)
Installing Ear
Nut (Down Side)
Down side of the ceiling
Gasket (Down Side)
90mm

Drainage Pipe Material, Heat-insulating Material
Measure diameter of the hard pipe using cutting method, and adjust the joining angle.
Pull out the flexible hose, do not over deform than illustrated below.
Be sure to bind it with the attached band.
Please place the flexible hose horizontally.
Polyvinyl chloride pipe (f32mm outer diameter)
Foamed polyethylene insulation plate (10mm thickness)
VP30
Support Bend
Up and Down
Fold
As long as possible about (10mm)
Lean Downward
over 1/100
Flexible Hose
Connection Procedure
Core shift adjustment
o
Bend 45 C(Maximum)
Hose band
Flexible Hose
Indoor Unit
The listed material should be used:
Connect the transparent pipe with the polyvinyl chloride pipe.
Use polyvinyl chloride glue at the connection part of the drainage pipe, be sure no water
leakage.
Paste glue at the front 40mm of the polyvinyl chloride pipe, insert it into the transparent pipe.
It needs 10 minutes for the glue to dry. Do not impose pressure on the connection during the
drying period.
Drainage Pipe
Material
Heat Insulation
Material
20
o
45
1.5m~2m
Lean Downward over 1/100
9

Check whether the drain pipe is unhindered before testing.
1) Stow water from sprue to check.
2) Stow 600cc water with pot or hose from sprue slowly , preventing touching the drain pump motor.
3) After the preparation work , disconnect the water level switch ,power 220-240VAC to of terminal
board, and the drain pump start up immediately.
4) After drain pump run 2 min.,reset the water level pin, and the drain pump motor will stop after
running 1 min..
.
L
N
Motor Sound Test
The drainage test is doing during checking the drain pump motor running sound .
Reset the water level switch connection to the original position after the drainage test .
Drainage Upward
Drainage Test
To make sure that the drainage pipe would not be slanted
downward, lead it upward to a height 360mm maximum,
then downward lead it.
Below 360mm
Below 600mm
Below
100mm
Indoor Unit
Ceiling
Heat Insulation
Wrap the flexible hose carefully with the attached heat insulation material from the start to the
end (to indoor part)
Flexible Hose Hose band
Attached Heat-insulation
Material
Polyvinyl Chloride PipeField-arranged
Heat-insulation
Material
Drain pipe connection
Sprue
10

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¾Å³ö·çÃæ°åµÄ°²×°
INSTALLATION OF PANEL
Unload air-in grille
Takeoff air-in grille
Unload panel installationcap
INSTALLATION OF PANEL
1.Please screw M10 gasket and M6*20 bolt at thecorner of indoor
unit ,before screwingthem fasten ,screw
other two additionalbolts which locates
red bolt showing as figure and notice
that the directionof red arrow on the
electrical box alignsthe one onthe
panel.
2.Please connect stepmotor wire,display
board wire tothe electrical boxaccording
to ELECTRIC WIRING DIAGRAM on the electrical box.
3.Then screw the other two M6*20bolt with M10gasket
through the holeof panel intooutdoor unit
4.Adjust the locationand direction ofpanel
to tally louver of panel with outlet of
outdoor,screw all the bolts fastento
make the paneland outdoor unit
pressed together.
5.Return the air-ingrille and panel back
to the outdoorunit.
.
BODY DIMENSION:
11

Location for installing outdoor unit
1. Install it at a place where it is convenient for installation and
well ventilated.
2. Keep the required distance away from the wall as reqiured on
the previous page when carrying on installation.
3. Pipe length and drop height should comply with the
scope required below.
4. When operating at a special place, for example, a place
of greasy dirt, vulcanization gas or high-salty seashore,
make sure to adopt an effective isolation measure.
5. Avoid installing it on the roadside where there is a risk
of muddy water.
6. Install it where your neighbors would not be annoyed by
operating noise or discharged hot air.
7. Install it on a fixed shelf that is not subject to increasing noise.
8. Install it at a place without blockage for air outlet.
Outdoor unit
Indoor
unit
elbow to
prevent water
from entering room
Maxdrop height L
15m 20m 25m
9m 10m
7.5m
55
OUTDOOR UNIT INSTALLATION
Please install the air conditioner
according to international rules.
Above figure is only a simple presentation of the unit,
it may not match the external appearance of the unit
you purchased.
Max pipe length
Max drop height L
Max. bending No. 5
Liquid pipe size 6.35 12.7
9.52
Over 100mm
Over 1500mm
Over 200mm
Over 500mm
Over 100mm
12

Leaked refrigerant will generate poisonous gas if meeting fire.
Allowed Length and Drop of Pipes
Material and Size of the Pipes
Requirements are different when installing the outdoor unit.
f6.35(1/4inch)
Copper Pipe for Air ConditionerPipe Material
Size(mm)
Gas side
Liquid side
Pipe external
diameter
Added wrench torque
9.52
15.88
32.7(3.33kgf.m) ~
61.8
39.9(4.07kgf.m)
(6.3kgf.m)~75.4(7.7kgf.m)
F
F
Connection of the Refrigerant Pipe
Double-span should be used when connecting the pipes.
The wrench torque follow the below table:
(N.m)
Wrap the connecting pipes and cables together with tape,
but not including the drainage pipe. Drainage pipe can be
fixed along them separately.
Wrapping from the joint of outdoor unit to that of indoor unit,
each round of tape should cover half of its previous one.
Wrap the piping
!
CAUTION
REFRIGERANT PIPE INSTALLATION
Ventilate the air if there was any refrigerant leakage during the installation.
Make sure there is no refrigerant leakage after the installation.
Leaked refrigerant will generate poisonous gas if meeting fire.
Pipe external
diameter
Added wrench torque
12.7
19.05
49.5(5.04kgf.m) ~
97.2
60.3(6.16kgf.m)
(9.9kgf.m)~118.6(12.1kgf.m)
F
F
(N.m)
Connecting pipes
Cables
Drainage pipe
F6.35
14.2(1.4kgf.m)~17.0 1.7kgf.m
f9.52(3/8inch)
f6.35(1/4inch)
f12.7(1/2inch)
f15.8(5/8inch)
f9.52(3/8inch)
f12.7(1/2inch)
f19.05(3/4inch)
13
f9.52(3/8inch)

Please refer to the following figures to install.
The following figure only shows the assembly relationship of the indoor unit ,outdoor
unit and refrigerant pipes.
NOTE
The throttle subassembly has been installed in the outdoor unit..
Use two spanners to connect the pipe with indoor/outdoor pipes to avoid the copper pipe cracking.
Please pay attention to the connection orientation when connecting.
Use a vacuum pump, to vacuum from the gas side refrigerant adding mouth of the outdoor
unit.
Don t use the refrigerant of the outdoor unit to do the vacuum. (A certain volume of refrigerant
had been added into the outdoor unit in factory.)
Air and moisture remains inside the refrigeration system, may has the following bad effects:
Rise of pressure inside the refrigeration system;
Decrease of cooling (or *heating) effect;
Moisture frozen and blocking the refrigeration system;
Rusting of certain parts of the system
After connecting the indoor and outdoor units , it is necessary to exhaust the air inside the
pipes completely as follows:
14

indoor unit
refrigerantflow direction
3-way valve
(6). If the uint has no leakage,then Tighten the
exhaust nut of 3-way valve.
(8)Back the exhaust nut to the uint..
(3).Loose the outlet nut of the additional freon refrigerant pot .
(1).Loosen the liquid pipe flare nut and remove the
exhaust nut of 3-way valve.
(2). Connect the outlet nut of the additional freon refrigerant
pot to the exhaust mouth .
(9).Loosen the valve spindle and core to Maximum.
(7).Press the spindle and let the additional freon
refrigerant leak out until the velocity of purging Air
is slow and warm .
3-way valve diagram
Connect to indoor unit
Close position
Valve spindle
Exhaust nut
Valve core
Connect to outdoor unit
Air exhaust process:
Connect hose additional freon refrigerant pot
outlet nut
Refrigerant Volume to Be Added
Refrigerant volume to be added is calculated according to outdoor unit installation manual.
Be sure to add refrigerant measuring by a scale.
If the added refrigerant volume is inadequate (too much or insufficient), the compressor
malfunction will be caused. Be sure to calculate the refrigerant volume carefully.
The service man should write down the piping length and the added refrigerant volume
in the nameplate, which is on the electric control box cover of outdoor unit, for
diagnosing the compressor and refrigeration circulation malfunction.
CAUTION
The refrigerant refrigerant charge volume for the unit is based on using a 5m connecting
pipe. If the connecting pipe's length is longer than 5m, it is advisable to charge
additional refrigerant for the unit in order to achieve better operation.
Exhaust mouth
Exhaust spindle
(4).After exhausting air for almost one miniute,then
tighten the liquid pipe flare nut
(5). Detect all the pipe joints leakage of freon in this
unit with soap water.
15

Specification of
Liquid pipe
12.7
9.52
6.35
Max. length
20m
15m
25m
R22
(L-5)X0.05kg
(L-5)X0.03kg
(L-5)X0.10kg
The additional refrigerant should be charged from the service port of the 3-way valve
when the appliance is operating in cooling mode.
Do not allow air enter the refrigeration system while charging refrigerant.
(* "L" refers to length of connection pipe.)
Open/Close the valves
Open/Close the spools or the valves of outdoor unit with a f5mm hexagon spanner.
!WARNING
Specified power cables should be used. Do not apply any pressure on the
terminals used to connect.
Grounding must be properly done.
Improper connection may cause fire.
Electric Wiring must be done by professionals. Use a separate circuit according
to national regulations.
The grounding wire should be away from gas pipes, water pipes, telephone,
lightening rods or other grounding wires. Improper grounding may cause electric
shock.
If the wiring capacity is not enough, electric shock or fire may occur.
If the supply cord is damaged, it must be replaced by the manufacturer or its service agent
or a similarly qualified person in order to avoid a hazard
An all-pole disconnection switch having a contact separation of at least 3mm in all poles sho-
uld beconnected in fixed wiring.
Be sure to Install Current Leakage Protection Switch. Or electric shock may occur.
the appliance must be positioned so that the plug is accessible
the appliance shall be installed in accordance with national wiring regulations
CAUTION
ELECTRIC WIRING
16
R410A
The temperature ofrefrigerant circuit will be hight ,pleasekeep the interconnectionable
away from thecopper tube.
(L-5)X0.054kg
(L-5)X0.022 kg
(L-5)X0.11kg

17
Terminal Board Diagram
Panel Wiring
Connect the Swing Motor terminal block according to cassette indoor unit wiring diagram.
Please refer to cassette indoor unit wiring for the wiring.
Steps of external wiring connection
1. Remove air intake grille and electric box cover of indoor unit.
2. Remove access door of outdoor unit.
3. Connect the power supply connecting cable, the control connecting cable and defrost
connecting cable between indoor and outdoor unit. (The defrost connecting cable is
not applicable for heat pump models. ) Please refer to the following pages for details.
4. Make sure the cables being fixed well with an effective anchorage after connecting.
5. Grounding work must be carried out for indoor and outdoor units.
6. Install the components removed back to the unit.
Outdoor unit
Thermal insulation Materials
Connecting pipes
Electric control box cover
Sensor connecting wire
Power supply wire
Signal connecting wire
Power cord is to be selected according to national regulations.
Outdoor unit power cord should be selected and connected according to the outdoor unit
installation manual.
Wiring should be away from high temperature components, or the insulation layer of the
wires may melt down.
Use wire clamp to fix the wires and terminal block after connection.
Control wire should be wrapped together with heat insulated refrigerant pipes.
Connect the indoor unit to power only after the refrigerant has been vacuumed.
CAUTION
Don t connect the power wire to the signal wire connection end.

3. External wiring diagrams
Power supply
Power supply circuit breaker(prepared by user)
Power supply circuit breaker
(prepared by user)
Outdoor
unit
Indoor
unit
Defrost connecting cable
Control connecting cable
Power supply connecting cable
Power supply cord
Electric heater
Power supply cord
Power supply
b. If LCD screen displays normally.
a. After checking, energize your appliance and press the buttons on the control panel
to see if the buttons function;
Function test
if the all wires and cables are correctly connected and well fixed.
b. Check if the power supply complies with requirements; if there is refrigerant leakage;
a. Check if piping, drainage and external wiring have been finished correctly.
Before testing
1. Please read this operating and installation instructions carefully.
2. Do not let air in or refrigerant out during installing or reinstalling the appliance.
3. Test run the air conditioner after finishing installation and keep the record .
4. Type of fuse for controller of indoor unit is 50T, rated specification is T 10 A, 270V.
Fuse for the whole unit is not supplied by the manufacturer, so the installer must
employ a suitable fuse or other over-current protective device for the power supply
.circuit according to the maximum power input as required
5.The air conditioner operates safely when ambient static pressure is 0.8~1.05 standard
atmosphere pressure.
Notes
TEST RUN
18

While the unit is in operation, you can adjust the air flow louver to change the flow direction and natu-
ralize the room temperature evenly. Thus you can enjoy it more comfortably.
1.Set the desired air flow direction.
Push the SWING button to adjust the louver to the desired position and push this button again to
maintain the louver at this position.
2.Adjust the air flow direction automatically.
Push the SWING button, the louver will swing automatically..
While this function is set,the swing fan of indoor unit runs;otherwise,the swing fan doesn t run.The
swing scale of every side is 30 .When the air conditioner isn t in operation(including when TIMER
ON is set),the SWING button will be disabled.
WARNING
!
MAINTENANCE
Before you clean the air conditioner, besure to disconnect the power supply plug.
CAUTIONS
!
Use a dry cloth to wipe the indoor unit and remote controller.
A cloth dampened with cold water may be used on the indoor unit if it is very dirty.
Never use adamp cloth on theremote controller.
Do not use a chemically-treated duster for wiping or leave such material on the unit for long,
because it may damage or fade the surface of the unit.
Do not use benzine,thinner,polishing powder,or similar solvents for cleaning. These may
cause the plastic surface to crack or deform.
Cleaning the indoor unit and remote controller
If you do not plan to use the unit for at least 1 month.
(1) Operate the fan for about half a day to dry the inside of the unit.
(2) Stop the air conditioner and disconnect power.
(3) Remove the batteries from the remote controller.
ADJUSTING AIR FLOW DIRECTION
Cassette Type
ADJUST UP AND DOWN
19