Omega Engineering FSV100 Series User manual

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OMEGg
Operator’s Manual
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eneral Purpose Solenoid Valves
6 G
FSV200 Series FSVlOO and YCE

CJSl194MAJBA
3599RUSH
pH and Conductivity
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and Control
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FSV200 Series
General Purpose Solenoid Valve
Page
Chapter 1 Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1 .1
Unpack ing
..................................................................................................................
1
1.2 Desc ri p ti on .................................................................................................................
1
1.3 Fea tu res
.................................................................................................................. 2
1.4 Ava ilab le M ode ls
......................................................................................................... 2
1.5
Typ ica l App lica tions
..................................................................................................... 3
Chapter 2 Parts of the Solenoid Valve
......................................................................................
4
Chapter 3 Installation
................................................................................................................
4
Chapter 4 Troubleshooting Guide
........................................................................................... 5
Chapter 5 Spare Parts List
.......................................................................................................
6
Chapter 6 Specifications
..........................................................................................................
7
I FSVIOO
Table of Contents

Notes

Piston-
TypeSolenoidValvescovermostindustrialapplications.Atwo-wayvalvecontrolstheflowof
fluidthroughasinglepassage. Ithastwoports,aninletandanoutlet.Anormallyclosedvalve
doesnotpassfluidunlessitisenergized.Thereisfailsafepositivevalveclosingintheevent
ofpowerfailurethatpreventsfloodingoroverfilling.
Thesevalvescoverawiderangeofoperatingpressuresandtemperatures.5PSIto150PSI
pressureandtemperaturesto195°Faffordsbroadapplicationandtremendousflexibility. The
longlifebronzecastingsandwaterproofcoilsinsureperformanceconsistencyforalonglife.
Sincethevalvesareveryrugged,theyprovidelowincidenceofdowntimeandmaintenance.
Minimumpressuredropinternaldesignofthisvalveassuresexceptionalflowperformance.
FSV200 SeriesTwo-WayNormallyClosedPilotOperated FSVIOO and
(1)
Operator’sManual(1)
Ifyouhaveanyquestionsabouttheshipment,pleasecallOMEGACustomerServiceDepart-
ment.Whenyoureceivetheshipment,inspectthecontainerandequipmentforsignsofdam-
age.Noteanyevidenceofroughhandlingintransit.Immediatelyreportanydamagetothe
shippingagent.
NOTE
Thecarrierwillnothonoranyclaimsunlessallshipping
materialissavedforinspection.Afterexamining
andremovingcontents,savepackingmaterialandcarton
intheeventreshipmentisnecessary.
1.2 Description
TheOMEGA@
.l Unpacking
RemovethePackingListandverifythatyouhavereceivedallequipment,includingthefollow-
ing(quantitiesinparentheses):
GeneralPurposeSolenoidValve
Chapter 1 Introduction
1

BUNA N/EPDMSealand2.00”NPTConnector
*ForDINcoiloption,addsuffix“-DIN”tothepartnumber.
2
FSVI 07
SolenoidValvewith
BUNA N/EPDMSealand1.50”NPTConnector
BUNA N/EPDMSealand1.25”NPTConnector
FSV106
SolenoidValvewith
FSVI 05 SolenoidValvewith
.OO” NPTConnector BUNA N/EPDMSealand1 FSVI 04 SolenoidValvewith
3/4” NPTConnector
N/EPDM Sealand BUNA
FSVI 03
SolenoidValvewith
l/2” NPTConnector BUNA N/EPDMSealand FSV102 SolenoidValvewith
318” NPTConnector BUNA N/EPDMSealand
FSVI 01
SolenoidValvewith
FSVI 00SeriesforWater
PartNumber* Description
FSVlOOlFSV200 solenoidvalveshavethefollowingfeatures:
?? 2-wayNormallyClosed
?? Pilot-Operated
?? Piston-Type
?? BronzeConstruction
?? VarietyofVoltages
?? MaximumTemperatureof195°F
?? MaximumPressure150PSI
1.4
Available Models
OMEGAEngineering,Inc.hasthefollowingmodelswiththefollowingcharacteristics:
1.3 Features
The

& TruckWashFacilities
IrrigationSystems
Humidification
WaterTreatment
PoultryIncubators/WateringEquipment
IndustrialMaintenance,Repair,andOperation
“- DIN”tothepartnumber.
1.5 Typical Applications
CommercialLaundryEquipmentandFacilities
CommercialDishwashers,Bottlewashers,Pot/PanWashers
Car
* ForDINcoiloption,addsuffix
FSV207
SolenoidValvewithVitonSealand2.00 ”NPTConnector
FSV206 SolenoidValvewithVitonSealand1.50 ”NPTConnector
FSV205 SolenoidValvewithVitonSealand1.25 ”NPTConnector
.O” NPTConnector
3/4” NPTConnector
FSV204 SolenoidValvewithVitonSealand1
FSV203
SolenoidValvewithVitonSealand
112” NPTConnector FSV202 SolenoidValvewithVitonSealand
3/8” NPTConnector
DescriDtion
FSV201
SolenoidValvewithVitonSealand
FSV200 SeriesforLight OilsandSolvents
PartNumber*

2” NPT
Chapter 3 Installation
Besuretoadheretothefollowingwheninstallingyoursolenoidvalve:
4
Arrowonvalvebodyindicatesdirectionofflow.
Applywrenchonlyonendofvalvebeingconnected;
(leverageonothervalvepartscancausedamage)
Installinhorizontalpositionwithsolenoidvertical.
Makeelectricalconnectionsincompliancewithelectricalcode.
CAUTION
Becertainelectricpowerisofthesamevoltage
andcyclesasmarkedonsolenoid.
lYz”, I%“,
(TEFLON)
-PISTON BODY
Figure 2-2. I”,
BOHET G
PLUNGER ASSEMBLY
PISTON SPRING
SPLIT RING
--SOLENOID
BONNET
SPRING W AS HER SOLENOID
314” NPT l/2”, 310”,
WASHER NUT
Figure 2-1.
SEAT
SPLtT RING (TEFLON,
PISTON BODY
FSVlOO/200 Series
PLUNGER ASSEMBLY
PISTON SPRING
Chapter
2
Parts
of the Solenoid Valve

& 2 ”
replacevalve
2.Pistonseatwasher
takesadeepset Replaceseatwasher
Caution: Do notapplyvoltagetosolenoidcoilthathasbeenremovedfromvalve.
l-1/2”, l-l/#“, l”,
314”
replacepiston
l/2”, & 3/8”,
6”
gapin
splitpistonrings.
Installnewbonnet
Trimasrequired
Failuretoclosewhen
solenoidde-energized
1. PistonRingbinding
betweenbodybore
andpiston
Removepistonandplace
ringingroove,theninsert
pistoninbody
Removepistonandclean
outmatter
2.
Foreignmatterlodged
onbodyseat
3. Foreignmatter
preventingplunger
fromseating
Cleanoutforeignmatter
atplungerseathole
4. Plungertipisbroken
orbadlyworn Replaceplunger
assembly
Leakage 1.Plungerseathole
eroded
/I
Chapter 4 Troubleshooting Guide
Problem PossibleCause CorrectiveAction
Failuretoopenwhen
solenoidengergized
1.
Lowvoltageatsolenoid
(below85%ofrated
voltage)
Insurepropervoltageat
solenoid
2.
Solenoidfailure Checkforexcessive
voltageatsolenoid
Replacesplitrings
3. Wornrings
Pressuredropless
than5PSI Increasepressure
differentialto5PSI
4.
5. Bonnetbent
6. Shouldhaveapprox-
imately1

N/A 87408 85649 85650
PistonAssembly 7735504 7730002 7643103 7646902 7647002
PistonSeatWasher 84689 84688 84794 85614 85612
6
N/A “0” Ring
11/2” 2”
PlungerAssembly 74777 74777 74777 74777 74777
11/4” & 314” 1” 112” CL 3ia”
FSVIOO ExceptFollowingPartsofViton:
I
SamePartsas
FSVZOO
8249801 84048 84571 84518
86030 76745 76750
7673801
,
1 8222 2
85Oi9Oi
(2 Req’d)
PistonSeatWasher 8222301
PistonSeatWasher
Nut
1
N/A 82224 82224 82224
TeflonSplitPistonRing
FSVI 00
7319503 7319503 7319503 7319503
73026 83192 83192 83192
x”92” NPT Connector Stvles W’*l 3/8”*1/2”*3/&1”~1
30” lead wires.
Fitsallvalvesizes.
ConsultFactoryforothervoltagesandcoilswithground
wire.
l/2” NPTConduit
outletand
Chapter 5 Spare Parts List
Coilwith