OPTI-UPS OD330 User manual

Outdoor UPS
User Manual
Please read carefully this manual before
installing and using this product
Contents
1 Introduction..............................................................................................................1
2 Safety ....................................................................................................................4
3 Product Specifications....................................................................................6
4 Installation ..........................................................................................................8
4.1 Inspection....................................................................................................8
4.2 Installing the UPS Cabinet ...................................................................8
4.3 Connecting the Power Supply............................................................10
5 Operation ...........................................................................................................12
5.1 Turning-on ................................................................................................12
5.2 Switching-off ...........................................................................................12
5.3 Panel Indications....................................................................................12
6 Maintenance......................................................................................................13
7 Repair..................................................................................................................14
8 Trouble Shooting.............................................................................................15
9 Adjusting the Charging Current.............................................................................16
1
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1. INTRODUCTION
1.1 Acknowledgements
Thank you for purchasing the outdoor UPS produced by OPTI-UPS.
This product will provide the best protection for your equipment. This
manual provides instructions on the installation and operation of this
UPS. You will also find important safety instructions in this manual
and we strongly recommend you to follow them carefully. If there are
any problems, please refer to the trouble-shooting guide in Chapter 9
before contacting OPTI-UPS.
CAUTION:
zYou need to carefully read this manual before ever using the UPS for
the first time. You will need to install, operate, maintain, and store
this UPS according to the instructions given in this manual.
zKeep this manual for future reference.
zKeep all of the packaging materials to protect the UPS in case you
would need to transport it. Warranty will not cover UPS damaged from
inadequate packaging.
1.2 Working Principle
The UPS is designed to protect your equipment from power disturbances.
The UPS filters power line noises and surges, while at the same time it
charges the batteries. It regulates the voltage by automatically
adjusting the output to a safe level when the incoming voltage is either
too high or too low. In case of power outage, the UPS will derive power
from the batteries allowing continuous operation of your equipment(s)
and when the electricity returns, the UPS will automatically shift the
load to the utility power and starts to recharge the batteries.
2
1.3 Features
zThe advanced charging loop design helps to prolong the life of the
batteries and ensures that the batteries are fully charged.
zEquipment overload can be detected by UPS while it is working in
normal or battery mode.
zThe fan will automatically start once the UPS internal temperature
rises to maintain the cooling required by the vital circuits of the UPS.
zAutomatic voltage regulator, surge protection, back-up power source,
and noise filter.
3
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2. SAFETY
2.1 Manual
DO NOT THROW AWAY. This manual contains important instructions
and procedures on the installation and maintenance of the UPS and its
batteries.
2.2 Protection
The UPS is waterproof, but should not be used in areas where water
could flood the unit. After installation or maintenance is completed,
lock the cabinet to ensure that the UPS is properly sealed.
2.3 Handling
zThe batteries and UPS should be packed separately during
transportation.
zAvoid violent shaking and bumping. Handle it lightly.
zKeep the UPS and batteries in an upright position..
2.4 Battery
CAUTION: Keep batteries away from any flame sources to avoid
explosion.
CAUTION: To prevent electric shock, use caution when disposing or
handling batteries. Please follow these instructions.
DO NOT wear a watch, ring, or any other metal article
Use tools with insulated handles
Wear rubber gloves and shoes
DO NOT put any tools or metal objects on the battery
MAKE SURE that the reset button is off before installing or
disconnecting the battery terminal.
4
CAUTION：DO NOT try to open the battery in any way. It contains
harmful chemicals.
To change the batteries, please contact the local seller or service center
for a qualified technician.
zOnly change with the same type of battery.
zDisposing of the battery: Please follow your local, state and federal
laws. Battery contains lead and other chemicals that must be disposed
of properly.
2.5 Installation and Usage Safety
CAUTION: Input power source must be properly grounded.
zPlease see the product specifications for rated load. Do not overload.
zThis outdoor UPS should not be connected with other loads (especially
inductive loads).
zFor your personal safety do not open and repair the UPS by yourself.
Seek a professional. The unit must be handled with care.
5
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3. PRODUCT SPECIFICATIONS
Model Name OD330 OD330-AL OD500 OD1000
Capacity 330 VA / 200 W 500VA/300W 1000VA/600W
Voltage 120V/220 Vac ± 30 %
Input
Frequency 50/60 Hz ± 10 % auto sensing
Voltage
(on battery mode) Square wave 220 Vac ± 5 %
Frequency
(on battery mode) 50/60 Hz ± 1 Hz
Automatic voltage
adjustment
When the input voltage is 9 % to 15 % lower than the utility, the UPS
automatically boosts the voltage by 15 %
When the input voltage is 9 % to 15 % higher than the utility, the UPS
automatically bucks the voltage by 13 %
Output
Transfer Time 4ms (typical)
Surge protection 250 J，2 m s
Overload protection
When the load is more than 110%, the UPS will automatically
shut down in 60 seconds
When the load is more than 130%, the UPS will automatically
shut down in 3 seconds
EMI／RFI filter 10 db at 0.15 MHz, 50 db at 30 MHz
Short circuit Immediately cut off the input or output circuit breaker protection
Battery low voltage Low voltage discharge protection, battery failure warning
Too hot Automatically turn on the cooling fan
Protection &
Filtering
Higher or lower voltage Switch to battery mode
Quantity 1 * 12V batter
2 * 12V batteries parallel connection 2 * 12V batteries Series connection
Charging current 5A/10A/15A/20A
Battery
Battery protection Discharge low voltage protection, battery failure warning
Mains electricity normal Green light is on
Battery mode Orange light is on
Indicators
Battery / UPS fault Red light is on
Working environment -20℃～60℃, highest 3500m, 0～95% (without condensation）
Working noise < 40db（1 meter away from the UPS surface）
Environment
Storage 0 to 15000m
Weight（kg）
(excluding the battery) Net weight 16 Gross weight 18 Net weight 23 Gross weight 25 Net weight 25 Gross weight 28
Dimensions W×D×H
including installation
support and handle
535×310×580
（mm）535×310×870（mm）
Physical
Connections Wirable terminal blocks
6
4. Installation
4.1 Inspection
Please inspect UPS immediately for missing parts or other problems.
Should there be any damage, please notify the seller.
4.2 Installing the UPS Cabinet
zElectric pole installation: Anchor Ear Installation. Behind the UPS
cabinet are 2 installation poles. Please pick the size of the installation
poles that you will need.
zH-pole installation: Fastening Screw Installation. Below the UPS
cabinet are 2 installation poles. The UPS is placed on the H-pole, and
four fastening screws are used to fix the UPS cabinet.
zWall installation: Expanding Screws plus A-Frame Installation. The
expanding screws are fixed on the wall according to the distance of
four installation holes. Then the A-frame will be installed and
fastened on the 2 installation poles below the UPS cabinet.
7
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zGround installation: Expanding Screws Installation. The expanding
screws are fixed on the ground according to the distance of four
installation holes. Then the UPS machine cabinet will be installed and
fastened on it.
zHIGHLY RECOMMEND：No matter which installation method is
used, keep the UPS cabinet horizontal.
8
4.3 Connecting the Power Supply
CAUTION：Please operate strictly according to the following steps!
This is to ensure personal safety and longevity of
equipment.
WARNING: The switch on UPS is used to control the battery supply,
but not the utility supply and the UPS output. The utility input
is controlled by an additional external air circuit breaker. If
you want to do maintenance inside the equipment, you must
first turn off the external air circuit breaker to disconnect the
utility input power supply. Also, turn off the inverter and the
battery connection inside the unit.
1. Inspect the external air circuit breaker connected to the UPS input
terminal and the internal RESET switch to ensure that they are off.
2. Open the UPS cabinet door. Pull the utility AC input cables into the
line hole on the bottom of the UPS cabinet, and connect it according
to the marker on the terminal block;
3. Pull the AC output cables into the line hole on the bottom of the UPS
cabinet , and connect it according to the marker on the terminal block.
(The input and output cables need to be pulled through different
line holes and connected separately).
4. Place the battery into the machine cabinet. Connect the red and black
battery cables, to the positive and negative poles on the battery,
respectively. Ensure that they are tightly fixed. The inverter of this
UPS has two working voltages, 12VDC and 24VDC. Make sure that
the voltage is correct before finalizing the connection.
9
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5. Check each connection on the battery terminals to make sure that they
are tight and correct. Also check to see whether the input and output
cables are not interchanged, and last, check to see that the voltage is
correct.
6. Turn on both the external air circuit breaker and internal reset switch
to connect the UPS to the utility power. Then press the power on
button longer than 1 second. After the UPS is on, check to see if the
output voltage and frequency is correct.
7. To see if the output voltage, frequency and panel displays are all
working correctly. Please turn on and off the utility input power
several times.
8. To shut down the UPS, hold the power off button longer than 3
seconds.
9. Make sure to connect the load only after switching off the external
input air circuit breaker to ensure that the UPS is isolated from the utility
power.
9. Repeat step 6.
10. Turn on the load switch.
11. Repeat step 7.
12. Close and tightly lock the UPS cabinet door after making sure that
the UPS and load are working normally;
RECOMMEND：Please remember to keep the key for future
usage.
10
5. OPERATION
5.1 Start
Press the power on button for more than 1 second and the UPS will start
5.2 Shut down
Press the power off button for more than 3 seconds and the UPS will
shut down.
5.3 Panel Indications
When the utility supply is normal-------------------------------------------green light is on
When the utility power is off or abnormal--------------------------------orange light is on
When there is a faulty on the UPS--------------------------------------------- red light is on
11
Neutral output cable
Line output cable
Neutral input cable
Line input cable
Ground wire
Input no-fuse switch
Battery failure indicator light
Battery mode indicator light
Mains electricity supply
indicator light
On-off switch
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6.1Maintenance
zKeep the UPS in an upright position.
zInspect on a regular basis whether screws are loose.
zIt is recommended that the UPS be installed in a ventilated area. It
will help to prolong the life of the battery.
zWhen changing the batteries, it is recommended to use batteries that
have the same specifications.
zA regular maintenance check is required when there is no power
failure for a long time. The utility input power should be turned off
purposely to discharge the batteries (the discharge period depends on
the load and the batteries). Restore the utility input to charge the
batteries for no fewer than 6 hours each time. When the temperature
is lower than 30℃, discharge the batteries every 3 months; when the
temperature is higher than 30℃, discharge every 2 months.
6.2 Storage
zStore the unit in a dry environment.
zThe temperature should be lower than 50℃, and the humidity not
more than 90％.
zCharge the batteries for at least 6 hours before storage to keep it full.
zDisconnect the cables connecting the UPS circuit and the battery
before storage.
zBatteries must be recharged after being stored for more than 3 months
and every three months thereafter.
12
6. MAINTENANCE
7.1 Eliminating the Malfunctions
In chapter 8 there are answers to some basic problems that
may help you to trouble-shoot your UPS. Please read them
before contacting OPTI-UPS service center.
7.2 Obtaining Repair Services
Please provide the UPS model and serial number, date of
purchase and the invoice. Also describe the problems that you
have encountered on the UPS. Please ship back using the
original box.
7.3 Warranty
Within the warranty period the UPS will be repaired free of charge. The
damages resulting from lack of packaging materials in sending the UPS
back for repairing are excluded from the warranty.
Attention:
The following are some conditions that are not covered under
warranty. Charges will be applied by the following formula. (charging
standard＝repair charge＋parts charge＋shipping expenses):
zHandled improperly or not according to the product user manual
zTaking the UPS to a repair shop not authorized by OPTI-UPS after the
failure occurs,
zPurposely damaging the UPS
zFailures due to unexpected events or accidents (such as fire, flood,
earthquake, lightning strike, gas explosion, and war）
13
7. REPAIRING
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Problem Possible reasons Recommendation
The pressing time is too short. Press the button continuously for
more than 3 seconds.
The battery voltage is low or the
battery wires are loose or
disconnected.
Check the battery connection and
restart the UPS after charging the
battery for 24 hours.
The UPS will not
start after the power
button is pressed
T
he fuse on the main circuit board
i
s burned ou
t
. Call the service center.
Can’t shut down the
UPS Internal UPS failure. Contact the agent or service center.
The input power cables are loose
or disconnected Connect the power lead and restart the UPS
The input power circuit breaker
switches off.
Reduce the UPS load or solve the
short circuit problem. Reset the
circuit breaker and restart the
UPS.
No input power Check the input power supply.
Even if the mains
electricity is
normal, the UPS
keeps being
powered by the
battery The input voltage is too high or too
low, deformed or the frequency is
unstable, or has surpassed the
acceptable range of the UPS.
Improve the power supply
condition.
The batteries are not fully charged.
A power failure occurred recently.
Continue charging for 24 hours,
and test the discharge again.
T
he battery has approached the end
of its useful life. Contact the agent or repair center.
T
he battery back-up
time is shorter than
had been expected
The UPS is overloaded. Reduce the UPS load.
14
8.TROUBLE-SHOOTING
9. Adjusting the Charging Current
9.1 When there is no jumper in either JP1A or JP2A, the charging current
is 10A.
9.2 When a jumper is inserted in either JP1A or JP2A, the charging
current is 15A.
9.3 When a jumper is inserted in both JP1A and JP2A, the charging
current is 20A.
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