Orca UVpro V-LAB User manual

UVC Recirculating
Air Disinfection System
V-LAB
Operating Instruction

Recirculating Air Disinfection System V-lab
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UVpro manual – V-lab 3 19.12.2019 MC, BS
Instruction manual
V-LAB
Recirculating
Air Disinfection System
Dear customer,
You have graciously chosen an Orca GmbH product. This manual is intended for your safety
in the handling of the system. Before mounting the components and putting the system into
operation read the following statements carefully to avoid hazards caused by improper
operation.
Keep this document and make all users aware of it!

Recirculating Air Disinfection System V-lab
orca GmbH
www.uvpro.de
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TABLE OF CONTENTS
1. SAFETY INSTRUCTIONS.................................................................................................... 3
DANGER ................................................................................................................................................................3
WHAT THE SYMBOLS MEAN.......................................................................................................................................3
TO BE AWARE OF BEFORE USAGE ................................................................................................................................4
EMISSION ..............................................................................................................................................................5
AVOIDING DANGER .................................................................................................................................................5
MEASUREMENTS ON SITE..........................................................................................................................................6
IN CASE OF EMERGENCY ............................................................................................................................................7
2. TECHNICAL DATA AND DESCRIPTION OF THE SYSTEM ..................................................... 8
SPECIFICATIONS.......................................................................................................................................................8
SYSTEM DESCRIPTION...............................................................................................................................................8
3. ELECTRONIC COMPONENTS .......................................................................................... 10
ELECTRONIC COMPONENTS .....................................................................................................................................10
CONNECTION DIRECTLY OR WITH UVPRO MONITORING UNIT .........................................................................................10
DIMENSIONS AND SKETCH .......................................................................................................................................11
4. COMPONENTS OF THE SYSTEM ..................................................................................... 12
INSTALLATION INSTRUCTIONS...................................................................................................................................12
TUBE CHANGE.......................................................................................................................................................13
ELECTRICAL CONNECTION........................................................................................................................................16
POSITIONING AND DIMENSIONING ............................................................................................................................16
SKETCH HOLE PATTERN ...........................................................................................................................................16
5. OPERATION AND PROGRAMMING................................................................................ 17
COMMISSIONING AND MENU NAVIGATION.................................................................................................................19
MANUAL .............................................................................................................................................................19
DAILY TIMER.........................................................................................................................................................19
WEEKLY TIMER .....................................................................................................................................................20
6. PROBLEMS, CAUSES AND SOLUTIONS ........................................................................... 20
7. MAINTENANCE ............................................................................................................. 21
SAFETY INSTRUCTIONS FOR REPAIR WORK...................................................................................................................21
OPERATING TIME OF THE UVC TUBES........................................................................................................................22
MAINTENANCE OF COMPONENTS .............................................................................................................................23
ORIGINAL ACCESSORIES AND SPARE PARTS..................................................................................................................23
8. WARRANTIES ................................................................................................................ 24
9. DISPOSAL OF COMPONENTS ......................................................................................... 24
UVPRO TUBE ........................................................................................................................................................24
ELECTRONIC BALLAST WITH SCREW JOINT ...................................................................................................................24
10. ADDITIONAL INFORMATION ......................................................................................... 25
EC DECLARATION OF CONFORMITY ...........................................................................................................................25

Recirculating Air Disinfection System V-lab
orca GmbH
www.uvpro.de
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1. SAFETY INSTRUCTIONS
Danger
Misuse or incorrect operation may lead to the following:
•Electric Shock
•Exposing eyes to dangerous light
•Burns on skin
•Damage to the treatment system
•Damage or impairments of other devices, equipment, or materials, or to the
production flow
•A decline or absence in the disinfection performance.
Users, installers, maintenance and cleaning personnel, must follow the instruction
manual correctly and be made aware of possible dangers.
What the symbols mean
DANGER
DANGER, ELECTRIC VOLTAGE
HARMFUL UVC RADIATION
INFORMATION

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To be aware of before usage
Read the instruction manual
All persons who work with the set-up, use, maintenance, or
repair the device must confirm that they have read and
understood the instruction manual.
The instruction manual should at all times be available to the
personnel.
The operator is responsible for any damages caused to third
persons in the operating range of the model. Damages occurring
due to misuse or false operation is the responsibility of the user.
Minimum age: 18 years
One must be at least 18 years of age to operate this equipment.
Years: 18+
UVC-Sterilization
UVpro equipment’s intended use is sterilization using UVC light.
Any other use is not permitted.
No changes
Changes made to the device from anyone other than orca GmbH
are not permitted.

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orca GmbH
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Warranty only with original replacement parts
In the case of maintenance, only original replacements parts (from
orca) may be used.
Ignoring this will make any warranty of the device void.
Emission
UVC-Radiation
The radiation emitted is mostly UVC light with a wavelength of
254 nm (non-visible)
There are trace amounts of ozone (in the ozone free lamps),
clearly under the legal MAK-value (<<0,2 mg/m3).
Avoiding Danger
Maintenance by authorized personnel only
Maintenance work can only be done by authorized personnel.
Maintenance only without power
Before any maintenance work can be done, ensure that no
power is running through the equipment (turn off main switch
or pull the electric plug out of the socket.)
λ= 254 nm (UVC)
O3= <<0,2 mg/m
3

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Broken glass danger
The UVC tubes are made from quartz glass, and can shatter or
break. If using the UVC tubes, please wear gloves.
Guidelines if glass breaks
There is a possibility of liquid mercury leaking out from broken
or damaged tubes. If this happens, please air out the room and
dispose of shards, fragments, and tubes in appropriate waste
systems.
Danger via UVC
UVC radiation damages the cornea, eyes and skin after only a
few seconds of exposure and these areas should therefore be
protected.
Never look at a lighted UVC source without protection. Personal
protection equipment (PPE) must be worn. When controlling the
function of the UVC tubes a UVC protected pair of goggles as well
as gloves must be worn. Skin on arms is protected through
clothing with long sleeves.
Measurements on site
Cables carrying electricity should be undisturbed
The cables carrying electricity must be laid in a way that they
are not bent, cut, underneath heavy objects, or in any other
way at risk of destruction.

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Warnings
The appropriate warnings (for example “Attention, UVC
radiation: Protect eyes and skin”) Must be set up in a place
where they are easy to spot before one enters the dangerous
area.
Protection against UVC radiation
Install protection against UVC radiation!
Optical glass, acrylic glass, or opaque items, like sheets are
impermeable to UVC radiation and will protect against it.
In case of emergency
Measures in case of danger to skin/eyes
With direct contact, UVC radiation leads to painful inflammation
of the eye cornea and redness of the skin.
The effect can also manifest itself after some time. In cases of
emergency, see a specialist.
This is also applicable in cases of burnt skin caused by UVC
radiation.

Recirculating Air Disinfection System V-lab
orca GmbH
www.uvpro.de
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2. TECHNICAL DATA AND DESCRIPTION OF THE SYSTEM
Specifications
Type UVpro V-LAB
In conformity with requirements EMV, CE, IP51
Material stainless steel: WN 1.4301 und WN 1.4305
Operating temperature [°C] 0...+40
Input power [W] 92
Current flow [mA] 400
Suitable UVpro tube UVpro N 30-4 (2x 31 W)
Total UVC output [W253,7 nm] 22
Air volume [m3/h] 50...100 (adjustable)
Noise emission [dB] 41...51 (depending on fan performance)
Hanging system Hole pattern for wall mounting see 3.4 Positioning and dimensioning
Measurements (L x H x T) [mm] 850 x402 x144
Weight [kg] 13.1 kg
Tube replacement interval [h] 12,000 (75 % ±5 % output performance)
Life expectancy electronics > 10 years
Supply voltage [VAC] 220...240 (50...60 Hz)
Cable length [m] 5 (with safety plug)
Technical changes reserved.
System description
The UVpro V-LAB Recirculating Air Disinfection System is suitable for the use in laboratories, patient rooms
and medical practices. The unit can be mounted on the wall and is able to disinfect rooms up to 60 m²
effectively. The sterilisation rate and air circulation rate can be regulated by continuously adjustable
ventilation.
The V-LAB (1) consists of a housing with operating element and display (2), side air outlets (3) with visual
protection (6) and two service covers (4).
UVC tubes (5) are mounted inside the aluminium irradiation chamber (8) and the two fans (7) are
places opposite. The powder-coated housing can be mounted in both ways, vertical and horizontal. By
means of four fixing points, the unit is attached to the rear panel (11). The centrally located operating
panel (2) can be accordingly adjusted within the unit on the retaining plate (9).