Orchard-Rite 1300 Series User manual
OR 1300 PortableWindMachine 2.2023 V6.docx
This document is confidential and may not be reproduced or redistributed without prior written approval from Orchard-Rite, Ltd, Inc.
This document contains information proprietary to Orchard-Rite, Ltd., Inc.
1300 Series Portable Wind Machine
Owner’s Manual
Product of:
P.O. Box 9308, Yakima, WA 98909
Sales: (509) 248-8785 I Service: (509) 457-9196
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IMPORTANT SAFETY INFORMATION
The instructions and warnings that are included in this manual are presented with the
expectation that you will study and familiarize yourself with the hazards of operating your
wind machine.
These instructions and warnings must be followed whenever you're near your wind
machine.
Do not operate your wind machine unless you understand these instructions and warnings.
If you have any questions about how to safely operate your machine, contact your
authorized Orchard-Rite® dealer and/or service provider.
Failure to heed and follow these instructions and warnings could result in severe injury or
death.
When reading the manual, pay close attention to these boxes:
Danger – Warns you of risks that will lead to serious injury or death
Warning – Warns you for hazards that could lead to serious injury or death
Caution – Warns you of hazards that could lead to damage to your equipment
Ensure that you read the included Operation Manuals for your wind machine engine and Auto-
Start (if your machine has an Auto-Start). These manuals contain their own set of important
instructions and warnings.
Orchard-Rite® cannot anticipate every possible scenario that may be potentially
hazardous. Therefore, the warnings are not exhaustive. Anyone who departs from the
instructions provided in this manual must first establish that neither personal safety nor
equipment integrity is compromised by the choice of methods, tools or parts.
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PORTABLE WIND MACHINE
TABLE OF CONTENTS
Contents: Page(s):
Orchard-Rite Commitment to Quality…………………......... 3
Warnings………………………………………………………………… 4-5
Factory Preparation………………………………………………… 6
Engine Fuel…………………………………………………………….. 6-7
Break-in Period.............................................................................8
Factory Preparation…………………………………………………. 9
ISO 4871 Sound Measurements………………………………..10
Operation and Maintenance Tips………………………………11-13
Set-up Procedure………………………………………………......... 14-23
Pre-Starting Instructions…………………………………………..24
Operational Warnings……………………………………………… 25
Manual Starting and Stopping Instructions for:
Ford V-8………………………………………………………….26
Breakdown and Transport Procedures…….…………………27-30
Off-Season Wind Machine Care…………...…………………… 31
Troubleshooting….…………………………………….....................32
Shear Pin Replacement…………………………………………….33-35
Engine Specifications……………………………………………….36
EU Required Safety Package…………………………………......37-42
Legal Notices…………………………………………………………...43
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ORCHARD-RITE COMMITMENT TO QUALITY
The management at Orchard-Rite® takes great pride in its products. We are committed to
manufacturing standards that produce safe, durable, high-quality products. Every effort is made
to use the highest quality materials and components. Great pride in workmanship is displayed
throughout our products. By consulting professionals, listening to our customers, and gathering
input from our employees we are continually improving our product’s safety, durability, and
performance.
Thank you for selecting Orchard-Rite®.
THE ORCHARD-RITE MANAGEMENT
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WARNING
The list of warnings and guidelines in this manual must be followed at all
times. Failure to heed and follow these and other common-sense procedures
could result in severe injury or death or damage to your wind machine.
We recommend that you have your wind machine service and maintenance
performed by an authorized Orchard-Rite® dealer and/or service provider.
We strongly advise against attempting the service and maintenance of your
own wind machine.
Remember, when operating or maintaining your wind machine, always heed
the warnings listed in this manual and on your machine.
______________________________________________________________________
1. Orchard-Rite Ltd., Inc., the manufacturer of Orchard-Rite® wind machines, recommends avoiding
operations of the wind machines in wind speeds in excess of 4mph to avoid excessive wear on the
machine components. Wind machine operation is undertaken predominantly at night during
periods of weather conductive to frost, i.e. calm, clear nights. Historical and customary use
of the wind machines around the world is consistent with these conditions. It is accepted and widely
known in the industry that the presence of significant cold air drifts and early morning wind shifts will
see the wind machines operating in much higher wind speeds. The wind machines have a safety factor
of operation up to 20mph when properly maintained. The manufacturer guideline of 4mph is for
longevity of components. Operation in windy conditions can cause the fan blade, drive train, or tower to
vibrate violently resulting in damage or breakage to the wind machine’s components.
2. Always disable / disconnect the battery before performing any service or maintenance on your wind
machine
3. Do not run a wind machine under foggy conditions. Ice may form on the blades and can cause a
severe blade imbalance, damage or breakage to the fan blade, tower, drive train, or top gear box.
4. Never stand in direct line with the fan blade’s plane of rotation when it is in operation. The
likelihood of injury from material thrown off by the blade is increased when standing in the blades’
rotation.
5. Never operate a wind machine without all the guards and protective covers in place.
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WARNING (cont.)
6. Never place any part of your body near or attempt to touch any part of the wind machine, engine, or drive train
while in operation. You or your clothing could entangle resulting in severe injury, loss of a limb, and possibly death.
7. Never attempt to work on any part of the drive train with the engine running.
8. Only authorized, trained service personnel should climb the wind machine tower. The tower ladder should always
be inspected prior to climbing. Inspect the ladders’ welded and bolted components for damage before and while
climbing. A damaged ladder can cause injury or death.
9. Always wear and use an approved climbing belt and safety harness when working from the ladder on a wind
machine tower. Climbing belts and safety harness may be purchased at safety equipment supply stores. The user must
be certified in their proper use before climbing a wind machine tower.
10. Never attempt to climb a tower or work on any part of the wind machine’s drive train system if the wind is causing
the blade to turn.
11. Always secure the fan blade from turning when removing any part of the drive train. A sudden wind can start the
blade spinning, causing damage to the drive train or personal injury.
12. Do not remove the radiator cap when the engine is hot. Liquid coolant is under pressure and severe burns can
result if the coolant sprays out from the radiator.
13. Do not touch the exhaust manifolds or radiator while engine is running or for a time after it has been shut down.
14. Never smoke or ignite an open flame when operating or working within close proximity of a gas, propane, or
Diesel-powered wind machine.
15. Always check for fuel leaks before attempting to operate your wind machine. To find suspected fuel leaks in
propane or natural gas, use soapy water and look for evidence of bubbles. Never use an open flame to test for leak
16. Always contain and clean up any spilled fuel before attempting to operate or maintain your wind machine.
17. Always check for debris and rodent nests in and around the engine and remove them before attempting to operate
your wind machine.
18. If you own one, always remove the canvas engine cover before attempting to operate your wind machine.
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FACTORY PREPARATION
Prior to leaving an Orchard-Rite facility, each wind machine has been inspected and each
engine is test run to ensure customer delivery of a trouble-free wind machine. The drivetrain is
pre-greased before leaving the manufacturing facility and should be adequately lubricated for
the first season of operation. The engine cooling system has been filled with coolant antifreeze
which protects down to approximately -30º F (-34º C). Coolant and oil liquid levels in the
engine and gearboxes will be checked during the initial setup.
ENGINE FUEL
WARNING
Do NOT use gasoline or kerosene as a fuel additive. It can destroy the fuel injection
system of the engine.
WARNING
Running out of fuel will cause drivetrain damage. If your wind machine is equipped with the
Orchard-Rite® shear pin system, running out of fuel should cause the shear pins to break saving the
drivetrain. If this happens, fill the fuel tank, replace the shear pins, and restart your wind machine.
See the “Troubleshooting" section for more information.
DIESEL
Your portable wind machine comes with an 80-gallon self-contained diesel fuel tank. The fuel
for a diesel-powered wind machine needs to be #2 WINTERIZED diesel, and must be free from
dirt and moisture. Any water moisture in your diesel will plug the engine filters and can cause
serious damage to the engine. Be certain to check your tanks prior to starting each season, or
at any time you think they might have been contaminated with dirt or water. In European
countries, use at least Class D fuel in cold weather. In temperatures below 10° F (-12.2° C), fuel
anti-gel may be required to ensure a positive supply of fuel to the engine.
Do not allow the engine to run out of fuel. Running the engine out of fuel may cause damage
to the engine and drivetrain.
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ENGINE FUEL (Cont.)
PROPANE
Carburetion Options –
•Liquid – Fuel is drawn from the bottom of the tank. Preferable option because it
can be operated using a much smaller fuel tank without the danger of the tank
freezing up and without the damage caused by losing fuel supply pressure.
Requires:
oAt least a 500-gallon tank or larger per machine
oKeep the tank topped off as often as possible and be very careful to
never completely run out of fuel.
•Vapor – Fuel is drawn from the top of the tank. The vapor fuel system should
only be used where it is not practical to draw liquid fuel from the tank. Vapor
fuel is the gas that boils off the liquid inside of the propane tank.
Requires:
oAt least a 1,000-gallon tank per machine
oLarger tanks and piping than liquid
oA tank regulator set for between 30 lbs. and 40 lbs. of pressure
(supplied by buyer)
oNever allow tank to be less than ½ full to avoid freeze ups
If you have questions about which carburetion option to select, contact your
Orchard-Rite® dealer and/or service provider.
Your local propane dealer can assist you in your tank installation and regulator
specifications. Please make your propane tank installer aware of whether your wind
machine requires liquid or vapor fuel. If the engine is supplied with the wrong fuel,
serious damage will occur to the engine and drivetrain. Operating your wind machine
under these conditions will void all warranties.
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BREAK-IN PERIOD
We suggest that you follow the engine manufacturer’s recommendations for breaking in a new wind
machine engine. Break-in information can be found in your engine’s owner’s manual. Most current
engines don’t require any specific break-in procedure. However, if the engine manufacturer
recommends some specific procedure for break-in of their engine, it is always best to follow those
recommendations. Current engine manufacturers do suggest keeping their engine break-in oil in the
engine for a particular length of time.
During the first few hours of operation, you should keep a close eye on fluid levels and look for any
visible leaks, loose nuts or bolts noting anything that could develop into a potential problem. If you
find a problem, stop running your wind machine and let your authorized Orchard-Rite® dealer and/or
service provider know right away before the problem can cause damage.
TOWING INFORMATION
GVW: 10,140 lbs. / 4,600 kg
Length with blade: 33’ 7” / 10.24 m
Length without blade: 24’ 10” / 7.58 m
Width with outriggers retracted: 7’8” / 2.34 m
Width with outriggers extended: 16’4” / 4.98 m
Height with tower in cradle: 8’ 10” / 2.69 m
Height with tower standing: 29’ 2” / 8.89 m
•Never tow on public roads
•Never tow at speeds greater than 3 mph / 5 kph
•Tow machine with a 25-horsepower tractor or greater
LOCATION REQUIREMENTS
When selecting an area to setup the portable wind machine, you must choose a location that meets the
following requirements:
•Ensure that the selected location can accommodate the size of your machine
•Surface must be flat and level
•Surface must be able to support 1500 pounds per square foot (psf) / 72 kilopascal (kPa)
If the psf/kPA tolerance is unknown, be sure to frequently check the outriggers of your machine to ensure
that they are not sinking into the ground. If they are sinking, immediately cease operation and move to a
different location.
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•At all times take precautions to ensure that there are no overhead hazards, such as electrical lines.
FACTORY PREPARATION
USE CAUTION WHEN IN OR NEAR THE AREAS SHOWN BELOW!
CAUTION
KEEP 30’ (9.1m) CLEAR WHILE MACHINE IS OPERATING
NOISE HAZARD – FLYING OBJECT & DEBRIS HAZARD
ENGINE, RADIATOR & EXHAUST ARE HOT
DURING & AFTER OPERATION
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ISO 4871 Sound Measurements
In conformance with ISO 4871
Approximate sound pressure level LpA (reference 20 µPa) measured at the operator’s station
(dB): 99.0
Approximate uncertainty KpA (dB): 1.5
Approximate sound power level LwA (dB): 121.6
Approximate uncertainty KwA (dB): 2
Levels measured with reference to standards ISO 11201:1995, ISO 3744:1994
Note: The sum of a level measured with the associated uncertainty is the upper limit of the
range in which the level measured may be located.
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OPERATION AND MAINTENANCE TIPS
First-time Wind Machine Owners:
If you are a first-time wind machine owner and need some assistance with the initial set-up,
start-up or breakdown of your wind machine, your authorized Orchard-Rite® dealer and/or
service provider is available to go over both your wind machine’s safe operation and
maintenance before you begin to operate it on your own.
Pre-season Preparation:
Prepare your wind machine at least 2 weeks prior to the start of the frost protection season.
Check all fluid levels, including oil, fuel and coolant. If the coolant needs to be replaced,
antifreeze should be added in the correct proportion to ensure continued freeze protection.
Refer to the engine owner’s manual for proper lubrication specifications. After checking all
fluid levels and ensuring they’re filled adequately, start and operate your wind machine under
a full load for at least ½ hour while checking for any possible problems such as fluid leaks,
loose or missing bolts, nuts, or any abnormal sounds or vibrations. Report anything unusual to
your authorized Orchard-Rite® dealer and/or service provider. Early preparation will allow
plenty of time for repairs before the season actually begins, especially if you are in a remote
location.
Trial Starts:
On nights forecasted to be critically cold, trial start your wind machine early in the evenings to
be sure it will be ready when you need it. Pre-running your wind machine will help prevent
starting delays from dead batteries, loose wires, etc.
Emergency Kits:
Always keep an emergency kit available in case problems occur with your wind machine since
they seem to crop up at the most inconvenient times. Keep available a set of jumper cables,
spare fuses, extra oil and coolant. You may also elect to keep a spare fan belt, oil filter, air
filter and coolant hoses.
During Operation:
During periods of operation make regular visual inspections of your wind machine. Check the
engine’s oil pressure, coolant temperature, and amp gauge readings. Also check under and
around your wind machine for any fluid leaks that may indicate the beginning of a problem.
Windy or Foggy Conditions:
Wind machine operation is undertaken predominantly at night during periods of weather
conducive to frost (i.e. calm, clear nights). Historical and customary use of the wind machines
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around the world is consistent with these conditions. However, due to the presence of
significant cold air drifts and early morning wind shifts, there could be a significant breeze.
OPERATION AND MAINTENANCE TIPS (Cont.)
Avoid operation of your wind machine in wind speeds in excess of 4 mph. Winds exceeding 4
mph may cause the fan blade, drivetrain, and/or tower to vibrate violently resulting in damage
or breakage to your wind machine’s components. Wind machines have a safety factor of
operation up to 20 mph when properly maintained. The manufacturer’s guideline of 4 mph is
for longevity of components.
Avoid running your wind machine in the fog. Foggy conditions may cause ice to form on the
blades and can cause severe blade imbalance. This may cause damage or breakage to the fan
blade, tower, drivetrain, or top gearbox.
CAUTION
Do not operate your wind machine in windy or foggy conditions.
Doing so can cause damage to your machine.
After Shutting Down:
When you shut your wind machine down after a run, always check your fuel gauge to be sure
there is adequate fuel for the next run. If your tank is below 40%, have it filled. Also, check the
engine oil and coolant levels and check for any fluid leaks or any loose or broken components.
Protecting Your Machine:
Over time, many orchard chemicals can cause corrosion to electrical and mechanical
components on your wind machine. It is best to try to avoid direct blast of spray onto your
wind machine's engine and tower. It is recommended that you move your machine out of the
way of any sprays. Under tree sprinklers spraying directly onto your wind machine engine can
also cause severe damage to the electrical system and engine components. If possible, move
your wind machine away from the sprinklers or shield any sprinklers which may spray directly
on your machine.
Service Requests:
If your wind machine should breakdown or stop operating in the middle of a run and you need
immediate service, call your authorized Orchard-Rite®dealer and/or service provider’s 24-hour
emergency number as soon as possible for immediate assistance. It is a good idea to have the
24 hour emergency number posted in a convenient location.
If you need repairs that can wait until the following workday, call your authorized Orchard-
Rite® dealer and/or service provider no later than 10 AM that day to allow efficient scheduling
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of all service calls. This is especially critical after nights of wide-spread and lengthy wind
machine runs or on weekends and holidays.
OPERATION AND MAINTENANCE TIPS (Cont.)
MAINTENANCE:
The best time for maintenance is during the off season. Trained and authorized Orchard-Rite®
service personnel know the proper way to protect the internal parts of your wind machine from
moisture and rust during those long periods of inactivity.
Orchard-Rite recommends using trained and authorized Orchard-Rite® service personnel to
perform the maintenance on your wind machine. The potential crop loss due to a machine
breakdown makes the modest Orchard-Rite® dealer and/or service provider’s service fee a wise
investment.
WARNING
For safe operation this machine should only be serviced by a factory trained technician.
Machine should be serviced at least annually.
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SET-UP PROCEDURE
WARNING
RISK OF UNEXPECTED MOVEMENT
Never tow on public roads or at speeds above 3 MPH / 5 KPH.
__________________________________________________________
RISK OF PERSONAL INJURY
Always wear a hard hat when near your machine.
Always wear ear protection when near your wind machine in operation.
Do not release tower tie down latch if the blade is not installed.
__________________________________________________________
TIPPING HAZARD
The Manual/Off/Automatic toggle switch MUST be set to “Off” at all times, unless all of the Set-up
Procedure steps listed below have been followed.
Failure to do so could result in your wind machine starting when your machine has not been fully
secured. This could create a tipping hazard that could result in serious injury or death as well as
damage to your wind machine.
The portable wind machine needs to be level and stable and the blade must be installed
before the tower is raised into the upright position and your machine is operated. Before
starting the setup of your machine, tow your wind machine to a flat open area and position it
as desired. Ensure that the location has no electrical lines or other overhead hazards.
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SET-UP PROCEDURE (Cont.)
Keep in mind, your machine needs approximately six feet on either side of the frame for the
stabilizer legs to extend. When your wind machine is positioned as desired, the following steps
must be followed before operating your machine:
1. Block the wheels to prevent your machine from rolling when it is released from the tow
vehicle. It is recommended that you use wheel chocks that are at least 11 ¼ inches long
by 8 inches wide by 8 ¼ inches high to block the wheels.
2. Confirm that the Manual/Off//Automatic toggle switch is set to “Off.”
3. Extend the tongue lift jack’s foot by rotating its crank until you see the weight of the
trailer begin to lift off of the tow vehicle’s tow bar.
4. Check your wheel chocks to ensure the trailer will not roll then remove the tow pin and
move the vehicle away from your machine.
5. Pull the pin securing each stabilizer leg and slide the leg out of the frame
approximately four and a half feet until the next hole in the stabilizer leg aligns with
the hole in the frame.
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SET-UP PROCEDURE (Cont.)
CAUTION
PINCH POINTS
Use extreme care to not pinch hands or arms when setting up the outriggers, raising and lowering your
machine or when connecting and disconnecting the drivetrain.
6. Replace the pin through each frame and leg hole to lock each leg in place.
7. Ensure that a foot expansion pad is secured to the end of each stabilizer leg prior to
lowering it to the ground.
8. Be sure that the ground beneath where each stabilizer foot will rest is flat and solid.
Shovel out a flat area under each foot to create a flat shelf if necessary.
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SET-UP PROCEDURE (Cont.)
9. At the base of each leg is a quick extend feature. Pulling out on the spring-loaded pin
will allow the foot to drop to the ground. Manually slide the leg up and down until the
pin locks back into the nearest hole on the leg then use the hand crank to extend the
leg down. Extend each leg until you can see the leg is lifting pressure off of the tire.
10. Once all four legs are extended, level your machine by raising and lowering each leg as
needed until your machine is level both side-to-side and front-to-back. When your
machine is level, be sure each foot is holding a sufficient portion of the load. Extend the
legs as needed to sufficiently support the load. Before moving the tower into the
upright position, check for overhead objects that the blade or tower may come into
contact with, as the tower is repositioned into the upright position.
11.
Make sure to level your machine by using the outrigger jacks. Check your level in both
directions on the frame of the wind machine.
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Use the outrigger jack to elevate the machine so both wheels are off the ground.
Both wheels need to be off the ground before starting the wind machine.
SET-UP PROCEDURE (Cont.)
WARNING
OVERHEAD HAZARD
Always look up before you raise the wind machine.
Check for overhead electrical lines and other overhead hazards before raising the tower.
__________________________________________________________
UNCONTROLLED MOVEMENT & TIPPING HAZARD
Always make sure the outriggers are fully extended, the foot expansion pads are attached, the feet
securely on the ground and the frame leveled before raising the tower into the upright position. Failure
to do so may result in the entire machine tipping.
12. Check for windy conditions. Do not continue with the setup of this machine in windy
conditions. Doing so can result in both personal injury and damage to your machine.
DANGER
UNCONTROLLED MOVEMENT HAZARD
Never release the tower tie down latch or tilt the tower without the blade installed.
Doing so will result in sudden and uncontrolled movement of the tower.
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WARNING
RISK OF CRUSHING, PINCHING &
UNEXPECTED MOVEMENT OF EQUIPMENT
Always stand completely outside of the trailer frame when raising or lowering the tower.
Raising or lowering the tower is a one-person task. There should be no other persons on the trailer or standing within 10 feet
of the wind machine when the tower is being raised or lowered.
SET-UP PROCEDURE (Cont.)
13. If there are no overhead objects and the wind is negligible (less than 5 mph), unlatch
the blade from the blade cradle. If the wind begins to turn the blade, stop the setup
immediately and wait for calmer weather.
14. If the conditions are appropriate to continue with the setup, remove the tie down latch
that secures the tower to the tower rest.
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