ORKEL X Series User manual

Developing protable customers
OPERATOR’S MANUAL
MP2000-X
Orkel AS
Johan Gjønnes veg 25
7320 Fannrem, Norway
Valid from serial number: 20424001
Orkel part number: 16774 Operators manual MP2000-X English
Translated version. Published 2019
According to Directive 2006/42/EC, Annex | 1.7.4.1
User resources
Rev: MP2000-X.OM.1A.EN
orkel.no/qr/MP2000

DISCLAIMER: This is a general user manual for Orkel’s X-series
compactors. Sections regarding the F25 feed hopper are not
applicable for MP2000-X
声明
这是Orkel的X系列压实机的使用说明书。有关F25进料斗的
章节不适用于MP2000-X

TABLE OF CONTENT
1GENERAL ...............................................................................................................................................................8
1.1 INTRODUCTION .................................................................................................................................................8
1.1.1 Foreword .....................................................................................................................................................8
1.1.2 Disclaimer ...................................................................................................................................................8
1.1.3 Range of use...............................................................................................................................................8
1.2 CONTROL BEFORE DELIVERY........................................................................................................................8
1.2.1 Preparation at costumer loaction........................................................................................................8
1.3 IDENTIFICATION OF THE MACHINE...............................................................................................................8
1.3.1 Serial number.............................................................................................................................................8
1.4 THE OPERATOR’S MANUAL ............................................................................................................................9
1.4.1 How to use this manual...........................................................................................................................9
1.5 WARRANTY.........................................................................................................................................................9
1.6 DECLERATION OF CONFORMITY................................................................................................................ 10
1.7 FORMS AND REPORTS................................................................................................................................. 11
1.7.1 Delivery form ........................................................................................................................................... 11
1.7.2 Warranty report ...................................................................................................................................... 12
2SAFETY ................................................................................................................................................................ 14
2.1 INTRODUCTION .............................................................................................................................................. 14
2.2 SYMBOLS ........................................................................................................................................................ 14
2.2.1 Warning, danger and caution ............................................................................................................. 14
2.3 LABEL SYMBOLS ........................................................................................................................................... 14
2.3.1 Warning labels ........................................................................................................................................ 14
2.3.2 Warning labels explanation................................................................................................................. 15
2.4 TO THE OPERATOR........................................................................................................................................ 15
2.4.1 Exercise of security ............................................................................................................................... 15
2.4.2 Personal protection............................................................................................................................... 15
2.4.3 Personal safety....................................................................................................................................... 15
2.4.4 Safe operation ........................................................................................................................................ 15
2.4.5 Important issues.................................................................................................................................... 15
2.4.6 Danger zones .......................................................................................................................................... 16
2.5 PRECAUTIONS ................................................................................................................................................ 16
2.5.1 Know your machine ............................................................................................................................... 16
2.5.2 Equipment control................................................................................................................................. 16
2.5.3 Cleaning.................................................................................................................................................... 16
2.5.4 Environmental protection.................................................................................................................... 16
3SETTINGS AND HYDRAULIC ADJUSTMENTS................................................................................. 18
3.1 MAIN PARTS.................................................................................................................................................... 18
3.1.1 Overview.................................................................................................................................................... 18
3.1.2 Principle of operation ........................................................................................................................... 18
3.2 HYDRAULICS................................................................................................................................................... 18
3.2.1 Guidelines for hydraulic adjustment ................................................................................................ 18
3.2.2 Tank valves............................................................................................................................................... 19
3.3 FEED HOPPER................................................................................................................................................ 19
3.3.1 Control panels......................................................................................................................................... 19
3.3.2 Settings .................................................................................................................................................... 19
3.3.3 Correction of the sideways movement of the feed hopper—F25 ............................................ 20
3.4 ELEVATOR AND SUB CONVEYOR ............................................................................................................... 20
3.4.1 Settings .................................................................................................................................................... 20
3.5 CHAMBER ........................................................................................................................................................ 20
3.5.1 Opening speed settings ....................................................................................................................... 20
3.5.2 Chamber pressure settings ................................................................................................................ 20
3.6 PLASTIC TYING UNIT..................................................................................................................................... 21
3.6.1 Principle of operation ........................................................................................................................... 21
3.6.2 Brake and feed speed ........................................................................................................................... 21
3.6.3 Settings .................................................................................................................................................... 21
3.6.4 Remote control....................................................................................................................................... 22

3
3.7 WRAPPING TABLE .........................................................................................................................................22
3.7.1 Wrapping settings.................................................................................................................................. 22
3.7.2 Film cutter settings...............................................................................................................................22
3.7.3 Wrapping table tilt speed.....................................................................................................................23
3.8 WRAPPING TABLE ULTRASONIC SENSOR...............................................................................................23
3.8.1 Microsonic................................................................................................................................................23
3.9 DRAWBAR........................................................................................................................................................ 24
3.9.1 Telescopic drawbar................................................................................................................................24
3.9.2 Flexible drawbar .....................................................................................................................................24
4OPERATION .......................................................................................................................................................26
4.1 SAFETY.............................................................................................................................................................26
4.1.1 Safe work routine ................................................................................................................................... 26
4.1.2 Operator safety....................................................................................................................................... 26
4.1.3 Other peoples safety .............................................................................................................................26
4.1.4 Assembly on site ....................................................................................................................................26
4.1.5 Elements of hazard during operation ..............................................................................................26
4.1.6 Danger zones during operation .........................................................................................................27
4.1.7 Risk of overturning ................................................................................................................................27
4.1.8 Leaving the machine.............................................................................................................................27
4.2 CONNECTING AND SETTING UP THE MACHINE.......................................................................................27
4.2.1 Rig up......................................................................................................................................................... 27
4.2.1.1 Flexible drawbar and feed hopper F25 ......................................................................................27
4.2.1.2 Telescopic drawbar and feed hopper F10 ................................................................................29
4.2.2 Lever overview.........................................................................................................................................30
4.2.2.1 Flexible drawbar and feed hopper F25 ......................................................................................30
4.2.2.2 Telescopic drawbar and feed hopper F10 ................................................................................30
4.2.2.3 Lever list .............................................................................................................................................31
4.2.3 Leveling the machine............................................................................................................................31
4.2.4 Placing the tractor, when telescopic drawbar ............................................................................... 31
4.2.5 Power take o ......................................................................................................................................... 31
4.2.5.1 PTO speed .......................................................................................................................................... 31
4.2.6 Electrical power source ........................................................................................................................31
4.2.7 Hydraulic connections ..........................................................................................................................32
4.2.8 Oil temperature.......................................................................................................................................32
4.2.9 Stairs .........................................................................................................................................................32
4.3 CHECKLISTS ...................................................................................................................................................32
4.3.1 Daily checkpoints prior to startup.....................................................................................................32
4.3.2 Checkpoints while bailing ....................................................................................................................32
4.4 BREAK-IN PERIOD.........................................................................................................................................33
4.4.1 Precautions during the break-in period ..........................................................................................33
4.4.2 After the rst 50 hours of operation ................................................................................................33
4.5 AUTOMATIC OPERATION ..............................................................................................................................33
4.6 FILM ROLLER STORAGE...............................................................................................................................34
4.7 WRAPPING ARMS ..........................................................................................................................................35
4.7.1 Wrapping arm emergency stop .........................................................................................................35
4.7.2 Installing a new lm roller in the wrapper.......................................................................................35
4.8 PARKING BRAKE ............................................................................................................................................35
4.9 OPERATOR’S PLATFORM .............................................................................................................................36
5TRANSPORT......................................................................................................................................................38
5.1 SAFETY.............................................................................................................................................................38
5.1.1 Speed limit ...............................................................................................................................................38
5.1.2 On road preparations ............................................................................................................................ 38
5.1.3 Lifting points ...........................................................................................................................................38
5.1.4 Strapping and tie down ........................................................................................................................38
5.1.5 Dismantling the machine .................................................................................................................... 38
5.2 HIGHWAY USE ................................................................................................................................................39
5.2.1 Preparations before transport ...........................................................................................................39
5.2.1.1 Flexible drawbar and feed hopper F25 ......................................................................................39
5.2.1.2 Telescopic drawbar and feed hopper F10 ................................................................................40

4
6CONTROL SYSTEM........................................................................................................................................ 42
6.1 USER INTERFACE.......................................................................................................................................... 42
6.1.1 Main page................................................................................................................................................. 42
6.1.2 Icons for starting program sequences............................................................................................ 42
6.1.3 Menu.......................................................................................................................................................... 42
6.1.4 User settings (language and screen) .............................................................................................. 42
6.1.5 System information .............................................................................................................................. 43
6.1.6 Manual controls ..................................................................................................................................... 43
6.1.7 Machine settings ................................................................................................................................... 44
6.1.8 Quick settings......................................................................................................................................... 44
6.1.9 Presets...................................................................................................................................................... 44
6.1.10 Sensors..................................................................................................................................................... 44
6.1.11 Messages ................................................................................................................................................. 45
6.1.12 Time and date ......................................................................................................................................... 45
6.1.13 User data.................................................................................................................................................. 45
6.1.14 Weighing system ................................................................................................................................... 45
6.1.15 Reset ......................................................................................................................................................... 46
6.1.16 Software................................................................................................................................................... 46
6.1.17 Settings and explanations .................................................................................................................. 47
7MAINTENANCE AND MECHANICAL ADJUSTMENTS................................................................... 50
7.1 SAFETY ............................................................................................................................................................ 50
7.1.1 Before maintenance ............................................................................................................................. 50
7.1.2 Safety precautions regarding maintenance and mechanical adjustments ......................... 50
7.1.3 Elements of hazard during maintenance ....................................................................................... 50
7.1.4 Control, after repair work or maintenance ..................................................................................... 50
7.2 ELECTRICS...................................................................................................................................................... 50
7.2.1 Fuses......................................................................................................................................................... 50
7.3 WHEELS........................................................................................................................................................... 51
7.4 CHAINS ............................................................................................................................................................ 51
7.4.1 Chain tensioner A................................................................................................................................... 51
7.4.2 Chain tensioner B and C....................................................................................................................... 51
7.5 FEED HOPPER................................................................................................................................................ 52
7.5.1 Tightening the feed hopper belts F25 ............................................................................................. 52
7.5.2 Tightening the feed hopper chain F10 ............................................................................................ 52
7.5.3 Ball bearings ........................................................................................................................................... 52
7.6 DRIVE CHAINS................................................................................................................................................ 53
7.6.1 Drive chains overview ........................................................................................................................... 53
7.6.2 Drive chains tensioning........................................................................................................................ 53
7.7 ELEVATOR AND SUB CONVEYOR............................................................................................................... 53
7.7.1 Conveyor belts and feeder dog .......................................................................................................... 53
7.7.2 Adjusting the conveyor belts .............................................................................................................. 53
7.7.2.1 Procedure .......................................................................................................................................... 53
7.7.3 Chain tensioner, sub conveyor........................................................................................................... 54
7.7.4 Chain tensioner, elevator F25 ............................................................................................................ 54
7.7.5 Chain tensioner, elevator F10 ............................................................................................................ 54
7.7.6 Ball bearings ........................................................................................................................................... 54
7.8 BALING CHAMBER......................................................................................................................................... 54
7.8.1 Inspection ................................................................................................................................................ 54
7.8.2 Adjusting the front chamber belt...................................................................................................... 55
7.8.3 Adjusting the rear chamber belt ....................................................................................................... 55
7.8.4 Adjusting the chamber belt tensioner ............................................................................................. 57
7.8.5 Replacing the chamber belt ............................................................................................................... 57
7.9 PLASTIC TYING UNIT..................................................................................................................................... 57
7.9.1 Control ...................................................................................................................................................... 57
7.10 WRAPPING TABLE......................................................................................................................................... 58
7.10.1 Inspection ................................................................................................................................................ 58
7.10.2 Adjusting the wrapping table belt ..................................................................................................... 58
7.11 FRAME, DRAWBAR, ATTACHMENTS.......................................................................................................... 58
7.11.1 Frame........................................................................................................................................................ 58
7.11.2 Main components, fastening points................................................................................................. 58
7.12 PLAIN BEARINGS........................................................................................................................................... 58
7.12.1 Control ...................................................................................................................................................... 59
7.12.2 Permissable wear .................................................................................................................................. 59
7.12.2.1 Small type 40 ................................................................................................................................... 59
7.12.2.2 Large type 50 ................................................................................................................................... 59
7.12.3 Removing sprockets ............................................................................................................................. 59

5
7.13 HYDRAULICS .................................................................................................................................................. 60
7.13.1 Hydraulic oils........................................................................................................................................... 60
7.13.2 Hoses and connections........................................................................................................................ 60
7.13.3 Hydraulic pump, gearbox..................................................................................................................... 60
7.13.4 Heat exchanger ...................................................................................................................................... 60
7.14 OIL CHANGE.................................................................................................................................................... 60
7.14.1 Hydraulic oil............................................................................................................................................. 60
7.14.1.1 Collerctor and cooler ...................................................................................................................... 61
7.14.2 Filter .......................................................................................................................................................... 61
7.14.3 Gears ......................................................................................................................................................... 61
7.14.3.1 Sub-conveyor gear ......................................................................................................................... 61
7.15 WELDING AND GRINDING ............................................................................................................................ 61
7.15.1 Precautions when welding .................................................................................................................. 61
7.15.2 Precautions when cutting, grinding ................................................................................................. 61
7.16 SERVICE HISTORY......................................................................................................................................... 62
8LUBRICATION................................................................................................................................................... 64
8.1 LUBRICATION SYSTEM, BEKA MAX EP1 .................................................................................................. 64
8.1.1 Oil lubrication, mode of operation .................................................................................................... 64
8.1.2 Grease lubrication, mode of operation ............................................................................................ 64
8.1.3 Maintenance and control..................................................................................................................... 64
8.1.4 Beka Max grease lubrication system ............................................................................................... 64
8.2 REFILLING LUBRICANTS.............................................................................................................................. 65
8.2.1 Relling the grease reservoir ............................................................................................................. 65
8.2.2 Adjusting the amount of grease........................................................................................................ 65
8.2.3 Bleeding the grease system ............................................................................................................... 65
8.3 ELECTRIC PUMP AND MAIN DISTRIBUTOR............................................................................................. 66
8.4 TROUBLE SHOOTING FOR BEKA MAX....................................................................................................... 67
8.5 OIL TEMPERATURE ....................................................................................................................................... 68
8.6 APPROVED LUBRICANTS............................................................................................................................. 68
8.6.1 Hydraulics ................................................................................................................................................ 68
8.6.2 Chain lubrication.................................................................................................................................... 68
8.6.3 Greasing ................................................................................................................................................... 68
8.6.4 Gearbox, and gears for hydraulic motors ....................................................................................... 68
8.7 MANUAL LUBRICATION CHARTS................................................................................................................ 69
8.7.1 The Compactor....................................................................................................................................... 69
8.7.2 Feed hopper F25.................................................................................................................................... 70
8.7.3 Feed hopper F10.................................................................................................................................... 71
8.7.4 Flexible drawbar..................................................................................................................................... 72
8.7.5 Telescopic drawbar ............................................................................................................................... 73
8.7.6 Lubrication list........................................................................................................................................ 74
9PRESERVATION.............................................................................................................................................. 76
9.1 CLEANING........................................................................................................................................................ 76
9.1.1 Using high pressure washer ............................................................................................................... 76
9.2 STORAGE......................................................................................................................................................... 76
9.2.1 Long time storage ................................................................................................................................. 76
9.2.2 Oil lling in the grease lubrication storage .................................................................................... 76
10 ELECTRICS ........................................................................................................................................................ 78
10.1 MAIN POWER SUPPLY, E-STOP SWITCHES AND ELECTRICAL CABINET......................................... 78
10.2 ELECTRICAL CABINET POWER SUPPLY RAIL......................................................................................... 79
10.3 SENSORS AND MANUAL CONTROLS ........................................................................................................ 80
10.4 VALVES, FAN MOTORS AND PUMPS......................................................................................................... 81
10.5 INPUTS AND OUTPUTS ................................................................................................................................ 82
10.6 POWER SUPPLY ............................................................................................................................................ 83
10.7 INPUTS AND OUTPUTS NUMERICALLY SORTED.................................................................................... 84
10.8 INPUTS AND OUTPUTS SORTED BY TYPE............................................................................................... 85
10.9 SENSORS ........................................................................................................................................................ 86
10.9.1 Sensor list and function....................................................................................................................... 87

6
11 HYDRAULICS .................................................................................................................................................... 89
11.1 HYDRAULIC DIAGRAM................................................................................................................................... 89
11.1.1 Complete diagram ................................................................................................................................. 89
11.1.2 Wrapping table, chamber and elevator control.............................................................................90
11.1.3 Plastic tying unit, sub conveyor and feed hopper.........................................................................91
11.1.4 Additional feed hopper control for F25 and chamber drive.......................................................92
11.1.5 Hydraulic diagram list...........................................................................................................................93
11.2 VALVE OVERVIEW.......................................................................................................................................... 94
11.2.1 Valve chart for MP2000-X with feed hopper F25 .........................................................................94
11.2.2 Valve chart for MP2000-X with feed hopper F10 .........................................................................95
11.2.3 Valve list for MP2000-X with feed hopper F25.............................................................................. 96
11.2.4 Valve list for MP2000-X with feed hopper F10.............................................................................. 96
12 SPECIFICATIONS............................................................................................................................................98
12.1 ELECTRICAL SYSTEM ...................................................................................................................................98
12.2 POWER TAKE OFF.......................................................................................................................................... 98
12.3 LUBRICATION SYSTEM.................................................................................................................................98
12.4 HYDRAULIC SYSTEM.....................................................................................................................................98
12.5 WHEELS AND TYRES .................................................................................................................................... 98
12.6 DIMENSIONS AND WEIGHT..........................................................................................................................99
12.6.1 Measurements........................................................................................................................................ 99
12.6.2 Power requirement................................................................................................................................ 99
12.6.3 Dimensional sketch F25, operating mode................................................................................... 100
12.6.4 Dimensional sketch F25, transport mode ................................................................................... 101
12.6.5 Dimensional sketch F10, operating mode................................................................................... 102
12.6.6 Dimensional sketch F10, transport mode ................................................................................... 103

7
1GENERAL ...............................................................................................................................................................8
1.1 INTRODUCTION .................................................................................................................................................8
1.1.1 Foreword .....................................................................................................................................................8
1.1.2 Disclaimer ...................................................................................................................................................8
1.1.3 Range of use...............................................................................................................................................8
1.2 CONTROL BEFORE DELIVERY........................................................................................................................8
1.2.1 Preparation at costumer loaction........................................................................................................8
1.3 IDENTIFICATION OF THE MACHINE...............................................................................................................8
1.3.1 Serial number.............................................................................................................................................8
1.4 THE OPERATOR’S MANUAL ............................................................................................................................9
1.4.1 How to use this manual...........................................................................................................................9
1.5 WARRANTY.........................................................................................................................................................9
1.6 DECLERATION OF CONFORMITY................................................................................................................ 10
1.7 FORMS AND REPORTS................................................................................................................................. 11
1.7.1 Delivery form ........................................................................................................................................... 11
1.7.2 Warranty report ...................................................................................................................................... 12
CHAPTER 1

8
1GENERAL
1.3 IDENTIFICATION OF THE MACHINE
1.3.1 Serialnumber
A sticker describing the serialnumber is located on the
right side of the machine. In addition, the number is
also imprinted on top of the frame. See picture below.
The serialnumber must always be provided when con-
tacting your dealer, either it’s for ordering parts or
technical assistance.
The serialnumber is the safest way to identify your ma-
chine. Do not remove or change the serialnumber.
1.1 INTRODUCTION
1.1.1 Foreword
The products from Orkel AS are well known for their
high quality, reliability and strength. We will therefore
congratulate you, choosing one of our products.
To fulll our own goals, regarding quality and strength,
Orkel AS has implemented a continuing product-
developing process. All compactors undergo a thor-
ough quality control before leaving the factory.
WARNING
THE OPERATOR MUST READ THIS OPERATOR’S
SAFETY MANUAL CAREFULLY BEFORE START-
UP.
Read thoroughly, and familiarize yourself with our rec-
ommendations, regarding machine - safety, use and
maintenance. Make daily maintenance a routine. By
doing this, the machine will be safe to operate, and you
will contribute to a longer machine lifespan and an
eective utilization of the machine.
With regards
Orkel AS
1.1.3 Range of use
The MP2000-X compactor is designed for compressing
soft organic materials to bales wrapped in plastic lm
for storage or transport. The compactor must only be
used for this purpose.
1.2 CONTROL BEFORE DELIVERY
This machine is tested, controlled and has passed nal
inspection, before leaving the factory.
1.2.1 Preparation at customer location
Orkel AS will set-up the machine for the customer if
requested/agreed. An introduction course, both in han-
dling and operating the compactor will be held at site if
requested/agreed. During commissioning and start-up
period, we’re oering our technical assistance and an-
swering all questions regarding the compactor start-
up.
NOTE: Other materials can also be compressed, but have
to be conrmed by Orkel AS in each case. This due to war-
ranty legislations.
NOTE: Please see the delivery - warranty formula in section
1.7.
Serialnumber, location
1.1.2 Disclaimer
The original parts used in an Orkel® machine are desig-
ned and built to provide optimal t, function, safety,
and structural integrity. For this reason, Orkel®
DOES NOT in any circumstance approve of the use of
aftermarket, gray market, or imitation parts.
The information provided by Orkel® hereunder is provi-
ded “as is, where is” and with all faults, and the entire
risk associated with such information is entirely with
the Buyer.
Orkel® does not grant, explicitly or implicitly, to any
party any patent rights, licenses, or any other IP rights,
whether with regard to such information itself or anyt-
hing described by such information.
Information provided in this document is proprietary to
Orkel®, and Orkel® reserves the right, at its sole discre-
tion, to make any changes or modication to the infor-
mation in this document or to any products and ser-
vices at any time without notice.
Orkel® does not assume responsibility for any damages
associated with the machine or failure caused by in-
correct use of the machine. Neither do we assume re-
sponsibility for any changes to the product made after
initial delivery.

9
1.4.1 How to use this manual
This manual is organized after the «see—think—use»-
principle. The content and explanations are arranged in
smaller sequential operations, and the main chapters
are arranged according to the normal use of the ma-
chine (Example: Setup —> Operation —> Maintenance).
Chapter overview:
1. General
This chapter contains some of the formularities
associated with a new compactor. Quality control,
identicating the machine, and copies of the delivery
and warranty forms.
2. Safety
This chapter consist of the general safety measures
one have to consider at all times when dealing with the
machinery. More specic safety measures and
warnings are listed and explained when relevant.
3. Settings and hydraulic adjustments
An introduction to the functionality of the machine.
Furthermore it explains how and where one can adjust
the hydraulics to achieve the wanted functionality.
Topics organized and gathered for every machine mo-
dule. Same order as in chapter 7.
4. Operation
Describes the rig up prosess, what to consider prior to
and during operation. It also species the running in
period.
5. Transport
States all the safety measures and preparations
necessary for sucsessful and safe transport of the
compactor.
6. Control system
Gives a detailed overview of the control system and its
functions.
7. Maintenance and mechanical adjustments
A detailed overview of the necessary maintenance and
procedures for mechanical adjustments. Topics orga-
nized and gathered for every machine module. Same
order as in chapter 3.
8. Lubrication
Explains oil and grease lubrication functionality, set-
tings, troubleshooting and shows detailed lubrication
charts for manual lubrication.
9. Preservation
Washing, and other preparations prior to and during
long time storage.
10. Electrics
Electrics scematics
1.5 WARRANTY
Orkel AS recommends that you study the document
«Warranty conditions» for detailed information regar-
ding warranty terms and conditions. This document
can be found enclosed in the binder delivered with the
compactor, and at our home page; www.orkel.com.
1.4 THE OPERATOR’S MANUAL 11. Hydraulics
Hydraulic diagrams
12. Spesications
An overview over the general machine capacities and
performances.

10
1.6 DECLARATION OF CONFORMITY
EC DECLARATION OF CONFORMITY
Manufacturer:
ORKEL AS
Address:
Johan Gjønnes Veg 25
N-7320 Fannrem Norway
Phone: + 47 72 48 80 00
Product description:
Agricultural/Industrial - multi compactor
Model: ORKEL MP2000 - X
Type: 204
From serial number: 20420001
Orkel AS hereby declare, that the identied product above is conform to the requirements of:
Directive on machinery – 2006/42/EC - Electromagnetic compatibility Directive -2004/108/EC and EN ISO
12100/EN ISO 4413/EN ISO 13850/EN 349+A1/EN ISO 13857
Person in EC authorized to compile technical les:
Name: Anders Smaaoien
Project engineer Orkel EU Ltd.
Address: Ground Floor
Craven House
40-44 Uxbridge Road
London W5 2BS
Date of shipment:
Fannrem, 27 August 2015
Leif Haugum (sign)
Technical director
Per Helge Weiseth (sign)

11
1.7.1 Delivery form
NOTE: This form must be completed in 3 copies. One for the customer, one for supplier and one to be led at Orkel AS.
Orkel AS - Delivery form
Model/type Serialnumber Date of delivery (customer)
Customer: Supplier/Distributor:
Address: Address:
 The delivery is controlled pursuant to order specications
 Operator’s manual has been reviewed, along with customer
 Safety instructions has been examined, along with customer
 Technical training is completed
 Operator training is completed
Remark to delivery:
Signature owner Signature Supplier/Distributor
1.7 FORMS AND REPORTS

12
1.7.2 Warranty report
Orkel AS - Warranty report No:
Customer: Supplier:
Address: Date of delivery form:
Product:
Date of failure:
Serial number:
Description of failure:
Qty: Part No: Part name: Price EUR: Sum credit EUR:
Total amount parts:
Hours of work performed: Hour rate EUR:
Hours of travel: Hour rate EUR:
Mileage: Km at EUR:
Total amount exclusive VAT:
Orkel Consultant: Invoice new parts:
Place and date: Signature:
Orkel internal processing: Treatment of complaints
Warranty report received date: Warranty parts returned/pictures received:
Dismissal: Approved:
Ground for dismissal:
The claim is considered: Credit Note:

13
2SAFETY................................................................................................................................................................ 14
2.1 INTRODUCTION .............................................................................................................................................. 14
2.2 SYMBOLS ........................................................................................................................................................ 14
2.2.1 Warning, danger and caution ............................................................................................................. 14
2.3 LABEL SYMBOLS ........................................................................................................................................... 14
2.3.1 Warning labels ........................................................................................................................................ 14
2.3.2 Warning labels explanation................................................................................................................. 15
2.4 TO THE OPERATOR........................................................................................................................................ 15
2.4.1 Exercise of security ............................................................................................................................... 15
2.4.2 Personal protection............................................................................................................................... 15
2.4.3 Personal safety....................................................................................................................................... 15
2.4.4 Safe operation ........................................................................................................................................ 15
2.4.5 Important issues.................................................................................................................................... 15
2.4.6 Danger zones .......................................................................................................................................... 16
2.5 PRECAUTIONS................................................................................................................................................ 16
2.5.1 Know your machine ............................................................................................................................... 16
2.5.2 Equipment control................................................................................................................................. 16
2.5.3 Cleaning.................................................................................................................................................... 16
2.5.4 Environmental protection.................................................................................................................... 16
CHAPTER 2

14
2SAFETY
2.1 INTRODUCTION
This operator’s safety manual is made to describe safe
and good routines when operating the compactor. On
the other hand, it’s not possible to describe every oper-
ational and safety matters that may arise.
Carefully consider all your actions, if it’s posing a safety
hazard to you, or others close to the compactor!
 Accidents may kill you or make you disabled.
 Accidents can be avoided.
2.2 SYMBOLS
This symbol means:
 ATTENTION!
 BE CAUTIOUS!
 YOUR PERSONAL
SAFETY IS EXPOSED!
When you see this symbol in the operator’s manual, be
aware that violation of instructions given, can cause
you or others in the working area of the machine, being
injured or killed.
2.2.1 Warning, danger and caution
Each time you see the words and symbols shown below,
please note the dierent directions they symbolize.
DANGER
The symbol and a word DANGER, state a direct
or immediate dangerous situation that will
cause DEATH OR SERIOUS INJURY if not avoid-
ed.
WARNING
The symbol and the word WARNING, indicates
a potentially hazardous situation. If you fail to
comply with instructions given it could result
in personal injury or loss of life.
IMPORTANT: The word IMPORTANT refers to special in-
structions or procedures that could lead to the destruction
of equipment if you fail to comply with them.
NOTE: The word NOTE marks items of particular interest
for more ecient and convenient operation or repair.
2.3 LABEL SYMBOLS
2.3.1 Warning labels
132
65
4
9
87
10 11 12
13 14 15
17
18 19 20
Warning signs, indicating danger or warning
attached to the machine, must not be re-
moved or painted over. Unreadable signs must
be replaced by new ones. These can be or-
dered from Orkel AS.
WARNING
16
21

15
2.3.2 Warning labels explanation
1. Do not start operating the machine until you
have read and understood the safety precau-
tions.
2. Always stop the tractor engine or external power
unit before; lubricating, adjusting, maintaining
or repairing the machine. Also remove the
ignition key to prevent accidental start.
3. Ensure that there are no people between tractor
and machine during connecting and discon-
necting.
4. Never allow children to stay near the machine
during operation. Young children can do unpre-
dictable things.
5. Danger rotating parts. Keep clear of moving/
rotating parts in chamber.
6. Operator or others close to the machine, must
be aware when the bale is unloaded from the
wrapper table.
7. Always use the hydraulic securing valves on the
chamber door lifting cylinders, to ensure that
the chamber door stays in open position during
maintenance or repair.
8. The net or widelm is cut with a sharp knife. Be
careful when loading a new roller, or if any ad-
justment is done to the knife system.
9. All parking of the machine must be on a rm
levelled ground, and secured with wheel chocks.
10. No unauthorized personnel are allowed closer
than 5 meters, when the machine is operating or
when maneuvering.
11. Danger. Film holder/cutter has a sharp knife and
there is a risk of cutting/crushing injury. Always
keep closed when the machine is not operating.
12. Keep clear! Do not enter below bunker or frame
when operating the compactor.
13. Noise zone. Use ear protection.
14. Stairway. Access only for operators or mechan-
ics.
15. Make sure the transmission is running with the
correct speed and direction. Wrong speed and/
or direction can damage machinery and may
cause great danger to persons nearby. The ma-
chine is designed for a PTO-speed of 850 rpm.
16. Stay clear, rotating machinery.
17. Strapping point.
18. Lifting point.
19. Jacking point.
20. Hydraulics securing valves, locking the tailgate
lifting cylinders.
21. Between the tractor and the machine, there is a
rotating PTO-shaft. No one is allowed to stand
between the tractor and the machine while the
engine is running. Do not wear loose clothes,
scarfs etc.
2.4 TO THE OPERATOR
2.4.2 Personal protection
WARNING
The Compactor might generate a lot of dust
and noise, depending on which material being
compressed. For your own health, we recom-
mend that operators use personal protective
equipment, such as safety goggles, dust/lter
mask, and ear-protection during operation.
2.4.1 Exercise of security
 As operator, it’s your responsibility that you read
and understand the safety instructions given in
this operator’s safety manual.
 These instructions must be followed without
exception. The operator is the key to safety on
this machine, not only for you, but for others in
the compactors working area.
 Follow the safety instructions, and you will ex-
perience the compactor as a safe and secure
place to work.
2.4.3 Personal safety
Use all available protective and safety equipment. Pro-
vide good lighting in the area where the machine is
positioned. All covers must remain intact and attached
during operation. If pressing of ammable materials, a
re extinguisher must be in close proximity.
2.4.4 Safe operation
WARNING
Person under 16 years of age should under no
circumstances operate this machine.
WARNING
Personnel under inuence of alcohol or other
drugs should not operate this machine.
2.4.5 Important issues
Be aware of children and other unauthorized persons in
close proximity to the machine. Never allow unqualied
persons to operate this machine.

16
2.4.6 Danger zones
WARNING
Only operators and maintenance personnel are
allowed “inside” the danger zone! All others
should be turned away, due to their own safety!
WARNING
The entire left side of the compactor is a blind
spot for the operator.
5 meter
Minimum
10 meter
5 meter 5 meter
Danger zone
WARNING
Bales dropped from the wrapper table may roll
more than 10 m, or even be dropped prema-
turely. Stay alert.
2.5 PRECAUTIONS
2.5.1 Know your machine
Know your machine. Learn all the functions and actu-
ating mechanisms, and familiarize where the emergen-
cy stop switches are located.
Learn the machines capacity and limitations, to avoid
unnecessary downtime and mechanical brake-down.
2.5.2 Equipment control
Before starting up, make sure that the machine and its
equipment is in place and in good working order!
2.5.3 Cleaning
A good cleaning of the machine increases durability
and safety. Therefore, keep all surfaces clean, remove
dirt, oil-spills and other remains.
2.5.4 Environmental protection
Hazardous waste, such as rubber, oil and other materi-
als that could harm the environment, must be dis-
posed at approved disposal centres.
IMPORTANT: If any dangerous situations occur, shut down
the PTO right away.

17
3SETTINGS AND HYDRAULIC ADJUSTMENTS .................................................................................18
3.1 MAIN PARTS....................................................................................................................................................18
3.1.1 Overview....................................................................................................................................................18
3.1.2 Principle of operation............................................................................................................................18
3.2 HYDRAULICS...................................................................................................................................................18
3.2.1 Guidelines for hydraulic adjustment.................................................................................................18
3.2.2 Tank valves...............................................................................................................................................19
3.3 FEED HOPPER ................................................................................................................................................19
3.3.1 Control panels .........................................................................................................................................19
3.3.2 Settings.....................................................................................................................................................19
3.3.3 Correction of the sideways movement of the feed hopper—F25 ............................................20
3.4 ELEVATOR AND SUB CONVEYOR................................................................................................................20
3.4.1 Settings.....................................................................................................................................................20
3.5 CHAMBER ........................................................................................................................................................20
3.5.1 Opening speed settings........................................................................................................................20
3.5.2 Chamber pressure settings.................................................................................................................20
3.6 PLASTIC TYING UNIT .....................................................................................................................................21
3.6.1 Principle of operation............................................................................................................................21
3.6.2 Brake and feed speed ...........................................................................................................................21
3.6.3 Settings.....................................................................................................................................................21
3.6.4 Remote control.......................................................................................................................................22
3.7 WRAPPING TABLE..........................................................................................................................................22
3.7.1 Wrapping settings..................................................................................................................................22
3.7.2 Film cutter settings...............................................................................................................................22
3.7.3 Wrapping table tilt speed.....................................................................................................................23
3.8 WRAPPING TABLE ULTRASONIC SENSOR...............................................................................................23
3.8.1 Microsonic................................................................................................................................................23
3.9 DRAWBAR........................................................................................................................................................24
3.9.1 Telescopic drawbar................................................................................................................................24
3.9.2 Flexible drawbar .....................................................................................................................................24
CHAPTER 3

18
3SETTINGS AND HYDRAULIC ADJUSTMENTS
3.1 MAIN PARTS 1. Feed hopper
2. Elevator
3. Bale chamber
4. Plastic tying unit
5. Wrapping table
The compactor main parts
During normal operation, the machine runs on the au-
tomatic sequence. The operator(s) main task is to en-
sure that there is a sucient amount of material in the
hopper and that the nished bales are moved away
from the bale drop zone. The operator shall also check
for leaks and listen for unusual sounds while perform-
ing tasks as relling the plastic magazine.
3.1.2 Principle of operation
The material is loaded into the feed hopper using a
wheel loader, or directly by a conveyor belt. The materi-
al is then transported by the elevator into the chamber.
The amount and speed is controlled by an ultrasonic
sensor as well as settings in the display unit.
All functions and settings may be adjusted depending
on the characteristics of the material being baled.
When the material has been shaped to a compact bale,
several layers of net or lm is laid on the bale by the
net/lm system. The net/lm ensures that the bale
maintains its shape during the transport to the wrap-
per. The chamber door is opened automatically and the
bale is transported to the wrapper by the sub conveyor.
The chamber door closes and the baling immediately
resumes. If there is any spillage, this will be recycled
back to the elevator by the sub conveyor.
The wrapping starts as soon as the bale is detected on
the wrapping table. Parameters such as chamber pres-
sure and the number of layers of lm may be set on the
display unit.
3.2 HYDRAULICS
3.1.1 Overview
WARNING
The compactors hydraulic system operates
with high pressure. Check all hoses and con-
nections for damage. Replace damaged parts
immediately. When adjusting the machines
hydraulic valves, being within the wrappers
area of movement is not allowed. Take cau-
tions when adjusting the valves, as the wrap-
per arms speed may change rapidly. Make
yourself familiar with all the functions of the
machine.
The default setting of the machine is done during the
test run at the factory. Before performing any changes
or testing on the machine, the hydraulic oil must have
reached normal work temperature. This is because
certain functions are aected by the oils viscosity and
may respond dierently if the oil is cold.
See section 8.6.1 for which oil types that may be used.
In the description of how to adjust the machines hy-
draulic valves, the valves are referred to by valve num-
IMPORTANT: All hydraulic adjustments: Start at low speed
3.2.1 Guidelines for hydraulic adjustment
Spesic instructions regarding hydraulic settings are
listed and explained for each individual component
RULE OF THUMB FOR K1, B1, P2, P3, P4 AND P5:
Turning the valve clockwise decreases the speed.
Turning the valve counterclockwise increases the speed.
RULE OF THUMB FOR P1 AND M1:
Turning the valve clockwise increases the speed.
NOTE: A complete hydraulic schematic and valve over-
view can be found in chapter 11.
12345

19
3.2.2 Tank valves
MP2000-X w/ F25 got ve tank valves:
T1, T2, T3, T4 and T5.
MP2000-X w/ F10 got four tank valves:
T1, T2, T3 and T4.
IMPORTANT: These valves should only be closed when do-
ing repairs or maintenance on the machine. Any other
case; always open. Components in the hydraulic system
may be damaged if the machine is started when any of the
tank valves are closed.
3.3 FEED HOPPER
3.3.1 Control panels
The F25 feed hopper is operated from two dierent
positions: In front of the right side wheel, and on the
right side rear cover.
Front controller
The levers are explained in detail in section 4.2.2, and
activate functions as described.
Lever no:
1Left support leg, rear Up / down
2Right support leg, rear Up / down
3Left part of the hopper In / out
4Right part of the hopper In / out
5Left part of the hopper Up / down
6Right part of the hopper Up / down
Rear controller
Red button: Emergency stop.
Green button: Overrides the feed
hopper sensor, and
manually activates
the feed hopper
belts. Useful when
loading the hopper.
Red button: Stops the belts.
Arrow up: Lifts both ips.
Arrow down: Lowers both ips.
Combinations:
Force both ips down:
Press arrow down (hold), then arrow up (hold
both buttons).
Flips are forced down by hydraulic pressure.
Lower left side ip only:
Press arrow up (hold), then arrow down (hold
both buttons).
Only the left ip moves down (by its own weight).
Control panels location
Rear controller Front controller
NOTE: Only one control panel for F10, and no rear control-
ler. The functionality is described in section 4.2.2.2.
3.3.2 Settings
Adjusting the feed hopper speed is done by turning the
M1 valve.
Clockwise increases the speed.
Counterclockwise decreases the speed.
Default settings: Close the valve and then open 2 turns.
Rear controller
The M1 valve