ORKEL X Series User manual

Developing protable customers
OPERATOR’S MANUAL
MP2000-X
Orkel AS
Johan Gjønnes veg 25
7320 Fannrem, Norway
Valid from serial number: 20424001
Orkel part number: 16774 Operators manual MP2000-X English
Translated version. Published 2019
According to Directive 2006/42/EC, Annex | 1.7.4.1
User resources
Rev: MP2000-X.OM.1A.EN
orkel.no/qr/MP2000

DISCLAIMER: This is a general user manual for Orkel’s X-series
compactors. Sections regarding the F25 feed hopper are not
applicable for MP2000-X
声明
这是Orkel的X系列压实机的使用说明书。有关F25进料斗的
章节不适用于MP2000-X

TABLE OF CONTENT
1GENERAL ...............................................................................................................................................................8
1.1 INTRODUCTION .................................................................................................................................................8
1.1.1 Foreword .....................................................................................................................................................8
1.1.2 Disclaimer ...................................................................................................................................................8
1.1.3 Range of use...............................................................................................................................................8
1.2 CONTROL BEFORE DELIVERY........................................................................................................................8
1.2.1 Preparation at costumer loaction........................................................................................................8
1.3 IDENTIFICATION OF THE MACHINE...............................................................................................................8
1.3.1 Serial number.............................................................................................................................................8
1.4 THE OPERATOR’S MANUAL ............................................................................................................................9
1.4.1 How to use this manual...........................................................................................................................9
1.5 WARRANTY.........................................................................................................................................................9
1.6 DECLERATION OF CONFORMITY................................................................................................................ 10
1.7 FORMS AND REPORTS................................................................................................................................. 11
1.7.1 Delivery form ........................................................................................................................................... 11
1.7.2 Warranty report ...................................................................................................................................... 12
2SAFETY ................................................................................................................................................................ 14
2.1 INTRODUCTION .............................................................................................................................................. 14
2.2 SYMBOLS ........................................................................................................................................................ 14
2.2.1 Warning, danger and caution ............................................................................................................. 14
2.3 LABEL SYMBOLS ........................................................................................................................................... 14
2.3.1 Warning labels ........................................................................................................................................ 14
2.3.2 Warning labels explanation................................................................................................................. 15
2.4 TO THE OPERATOR........................................................................................................................................ 15
2.4.1 Exercise of security ............................................................................................................................... 15
2.4.2 Personal protection............................................................................................................................... 15
2.4.3 Personal safety....................................................................................................................................... 15
2.4.4 Safe operation ........................................................................................................................................ 15
2.4.5 Important issues.................................................................................................................................... 15
2.4.6 Danger zones .......................................................................................................................................... 16
2.5 PRECAUTIONS ................................................................................................................................................ 16
2.5.1 Know your machine ............................................................................................................................... 16
2.5.2 Equipment control................................................................................................................................. 16
2.5.3 Cleaning.................................................................................................................................................... 16
2.5.4 Environmental protection.................................................................................................................... 16
3SETTINGS AND HYDRAULIC ADJUSTMENTS................................................................................. 18
3.1 MAIN PARTS.................................................................................................................................................... 18
3.1.1 Overview.................................................................................................................................................... 18
3.1.2 Principle of operation ........................................................................................................................... 18
3.2 HYDRAULICS................................................................................................................................................... 18
3.2.1 Guidelines for hydraulic adjustment ................................................................................................ 18
3.2.2 Tank valves............................................................................................................................................... 19
3.3 FEED HOPPER................................................................................................................................................ 19
3.3.1 Control panels......................................................................................................................................... 19
3.3.2 Settings .................................................................................................................................................... 19
3.3.3 Correction of the sideways movement of the feed hopper—F25 ............................................ 20
3.4 ELEVATOR AND SUB CONVEYOR ............................................................................................................... 20
3.4.1 Settings .................................................................................................................................................... 20
3.5 CHAMBER ........................................................................................................................................................ 20
3.5.1 Opening speed settings ....................................................................................................................... 20
3.5.2 Chamber pressure settings ................................................................................................................ 20
3.6 PLASTIC TYING UNIT..................................................................................................................................... 21
3.6.1 Principle of operation ........................................................................................................................... 21
3.6.2 Brake and feed speed ........................................................................................................................... 21
3.6.3 Settings .................................................................................................................................................... 21
3.6.4 Remote control....................................................................................................................................... 22

3
3.7 WRAPPING TABLE .........................................................................................................................................22
3.7.1 Wrapping settings.................................................................................................................................. 22
3.7.2 Film cutter settings...............................................................................................................................22
3.7.3 Wrapping table tilt speed.....................................................................................................................23
3.8 WRAPPING TABLE ULTRASONIC SENSOR...............................................................................................23
3.8.1 Microsonic................................................................................................................................................23
3.9 DRAWBAR........................................................................................................................................................ 24
3.9.1 Telescopic drawbar................................................................................................................................24
3.9.2 Flexible drawbar .....................................................................................................................................24
4OPERATION .......................................................................................................................................................26
4.1 SAFETY.............................................................................................................................................................26
4.1.1 Safe work routine ................................................................................................................................... 26
4.1.2 Operator safety....................................................................................................................................... 26
4.1.3 Other peoples safety .............................................................................................................................26
4.1.4 Assembly on site ....................................................................................................................................26
4.1.5 Elements of hazard during operation ..............................................................................................26
4.1.6 Danger zones during operation .........................................................................................................27
4.1.7 Risk of overturning ................................................................................................................................27
4.1.8 Leaving the machine.............................................................................................................................27
4.2 CONNECTING AND SETTING UP THE MACHINE.......................................................................................27
4.2.1 Rig up......................................................................................................................................................... 27
4.2.1.1 Flexible drawbar and feed hopper F25 ......................................................................................27
4.2.1.2 Telescopic drawbar and feed hopper F10 ................................................................................29
4.2.2 Lever overview.........................................................................................................................................30
4.2.2.1 Flexible drawbar and feed hopper F25 ......................................................................................30
4.2.2.2 Telescopic drawbar and feed hopper F10 ................................................................................30
4.2.2.3 Lever list .............................................................................................................................................31
4.2.3 Leveling the machine............................................................................................................................31
4.2.4 Placing the tractor, when telescopic drawbar ............................................................................... 31
4.2.5 Power take o ......................................................................................................................................... 31
4.2.5.1 PTO speed .......................................................................................................................................... 31
4.2.6 Electrical power source ........................................................................................................................31
4.2.7 Hydraulic connections ..........................................................................................................................32
4.2.8 Oil temperature.......................................................................................................................................32
4.2.9 Stairs .........................................................................................................................................................32
4.3 CHECKLISTS ...................................................................................................................................................32
4.3.1 Daily checkpoints prior to startup.....................................................................................................32
4.3.2 Checkpoints while bailing ....................................................................................................................32
4.4 BREAK-IN PERIOD.........................................................................................................................................33
4.4.1 Precautions during the break-in period ..........................................................................................33
4.4.2 After the rst 50 hours of operation ................................................................................................33
4.5 AUTOMATIC OPERATION ..............................................................................................................................33
4.6 FILM ROLLER STORAGE...............................................................................................................................34
4.7 WRAPPING ARMS ..........................................................................................................................................35
4.7.1 Wrapping arm emergency stop .........................................................................................................35
4.7.2 Installing a new lm roller in the wrapper.......................................................................................35
4.8 PARKING BRAKE ............................................................................................................................................35
4.9 OPERATOR’S PLATFORM .............................................................................................................................36
5TRANSPORT......................................................................................................................................................38
5.1 SAFETY.............................................................................................................................................................38
5.1.1 Speed limit ...............................................................................................................................................38
5.1.2 On road preparations ............................................................................................................................ 38
5.1.3 Lifting points ...........................................................................................................................................38
5.1.4 Strapping and tie down ........................................................................................................................38
5.1.5 Dismantling the machine .................................................................................................................... 38
5.2 HIGHWAY USE ................................................................................................................................................39
5.2.1 Preparations before transport ...........................................................................................................39
5.2.1.1 Flexible drawbar and feed hopper F25 ......................................................................................39
5.2.1.2 Telescopic drawbar and feed hopper F10 ................................................................................40

4
6CONTROL SYSTEM........................................................................................................................................ 42
6.1 USER INTERFACE.......................................................................................................................................... 42
6.1.1 Main page................................................................................................................................................. 42
6.1.2 Icons for starting program sequences............................................................................................ 42
6.1.3 Menu.......................................................................................................................................................... 42
6.1.4 User settings (language and screen) .............................................................................................. 42
6.1.5 System information .............................................................................................................................. 43
6.1.6 Manual controls ..................................................................................................................................... 43
6.1.7 Machine settings ................................................................................................................................... 44
6.1.8 Quick settings......................................................................................................................................... 44
6.1.9 Presets...................................................................................................................................................... 44
6.1.10 Sensors..................................................................................................................................................... 44
6.1.11 Messages ................................................................................................................................................. 45
6.1.12 Time and date ......................................................................................................................................... 45
6.1.13 User data.................................................................................................................................................. 45
6.1.14 Weighing system ................................................................................................................................... 45
6.1.15 Reset ......................................................................................................................................................... 46
6.1.16 Software................................................................................................................................................... 46
6.1.17 Settings and explanations .................................................................................................................. 47
7MAINTENANCE AND MECHANICAL ADJUSTMENTS................................................................... 50
7.1 SAFETY ............................................................................................................................................................ 50
7.1.1 Before maintenance ............................................................................................................................. 50
7.1.2 Safety precautions regarding maintenance and mechanical adjustments ......................... 50
7.1.3 Elements of hazard during maintenance ....................................................................................... 50
7.1.4 Control, after repair work or maintenance ..................................................................................... 50
7.2 ELECTRICS...................................................................................................................................................... 50
7.2.1 Fuses......................................................................................................................................................... 50
7.3 WHEELS........................................................................................................................................................... 51
7.4 CHAINS ............................................................................................................................................................ 51
7.4.1 Chain tensioner A................................................................................................................................... 51
7.4.2 Chain tensioner B and C....................................................................................................................... 51
7.5 FEED HOPPER................................................................................................................................................ 52
7.5.1 Tightening the feed hopper belts F25 ............................................................................................. 52
7.5.2 Tightening the feed hopper chain F10 ............................................................................................ 52
7.5.3 Ball bearings ........................................................................................................................................... 52
7.6 DRIVE CHAINS................................................................................................................................................ 53
7.6.1 Drive chains overview ........................................................................................................................... 53
7.6.2 Drive chains tensioning........................................................................................................................ 53
7.7 ELEVATOR AND SUB CONVEYOR............................................................................................................... 53
7.7.1 Conveyor belts and feeder dog .......................................................................................................... 53
7.7.2 Adjusting the conveyor belts .............................................................................................................. 53
7.7.2.1 Procedure .......................................................................................................................................... 53
7.7.3 Chain tensioner, sub conveyor........................................................................................................... 54
7.7.4 Chain tensioner, elevator F25 ............................................................................................................ 54
7.7.5 Chain tensioner, elevator F10 ............................................................................................................ 54
7.7.6 Ball bearings ........................................................................................................................................... 54
7.8 BALING CHAMBER......................................................................................................................................... 54
7.8.1 Inspection ................................................................................................................................................ 54
7.8.2 Adjusting the front chamber belt...................................................................................................... 55
7.8.3 Adjusting the rear chamber belt ....................................................................................................... 55
7.8.4 Adjusting the chamber belt tensioner ............................................................................................. 57
7.8.5 Replacing the chamber belt ............................................................................................................... 57
7.9 PLASTIC TYING UNIT..................................................................................................................................... 57
7.9.1 Control ...................................................................................................................................................... 57
7.10 WRAPPING TABLE......................................................................................................................................... 58
7.10.1 Inspection ................................................................................................................................................ 58
7.10.2 Adjusting the wrapping table belt ..................................................................................................... 58
7.11 FRAME, DRAWBAR, ATTACHMENTS.......................................................................................................... 58
7.11.1 Frame........................................................................................................................................................ 58
7.11.2 Main components, fastening points................................................................................................. 58
7.12 PLAIN BEARINGS........................................................................................................................................... 58
7.12.1 Control ...................................................................................................................................................... 59
7.12.2 Permissable wear .................................................................................................................................. 59
7.12.2.1 Small type 40 ................................................................................................................................... 59
7.12.2.2 Large type 50 ................................................................................................................................... 59
7.12.3 Removing sprockets ............................................................................................................................. 59

5
7.13 HYDRAULICS .................................................................................................................................................. 60
7.13.1 Hydraulic oils........................................................................................................................................... 60
7.13.2 Hoses and connections........................................................................................................................ 60
7.13.3 Hydraulic pump, gearbox..................................................................................................................... 60
7.13.4 Heat exchanger ...................................................................................................................................... 60
7.14 OIL CHANGE.................................................................................................................................................... 60
7.14.1 Hydraulic oil............................................................................................................................................. 60
7.14.1.1 Collerctor and cooler ...................................................................................................................... 61
7.14.2 Filter .......................................................................................................................................................... 61
7.14.3 Gears ......................................................................................................................................................... 61
7.14.3.1 Sub-conveyor gear ......................................................................................................................... 61
7.15 WELDING AND GRINDING ............................................................................................................................ 61
7.15.1 Precautions when welding .................................................................................................................. 61
7.15.2 Precautions when cutting, grinding ................................................................................................. 61
7.16 SERVICE HISTORY......................................................................................................................................... 62
8LUBRICATION................................................................................................................................................... 64
8.1 LUBRICATION SYSTEM, BEKA MAX EP1 .................................................................................................. 64
8.1.1 Oil lubrication, mode of operation .................................................................................................... 64
8.1.2 Grease lubrication, mode of operation ............................................................................................ 64
8.1.3 Maintenance and control..................................................................................................................... 64
8.1.4 Beka Max grease lubrication system ............................................................................................... 64
8.2 REFILLING LUBRICANTS.............................................................................................................................. 65
8.2.1 Relling the grease reservoir ............................................................................................................. 65
8.2.2 Adjusting the amount of grease........................................................................................................ 65
8.2.3 Bleeding the grease system ............................................................................................................... 65
8.3 ELECTRIC PUMP AND MAIN DISTRIBUTOR............................................................................................. 66
8.4 TROUBLE SHOOTING FOR BEKA MAX....................................................................................................... 67
8.5 OIL TEMPERATURE ....................................................................................................................................... 68
8.6 APPROVED LUBRICANTS............................................................................................................................. 68
8.6.1 Hydraulics ................................................................................................................................................ 68
8.6.2 Chain lubrication.................................................................................................................................... 68
8.6.3 Greasing ................................................................................................................................................... 68
8.6.4 Gearbox, and gears for hydraulic motors ....................................................................................... 68
8.7 MANUAL LUBRICATION CHARTS................................................................................................................ 69
8.7.1 The Compactor....................................................................................................................................... 69
8.7.2 Feed hopper F25.................................................................................................................................... 70
8.7.3 Feed hopper F10.................................................................................................................................... 71
8.7.4 Flexible drawbar..................................................................................................................................... 72
8.7.5 Telescopic drawbar ............................................................................................................................... 73
8.7.6 Lubrication list........................................................................................................................................ 74
9PRESERVATION.............................................................................................................................................. 76
9.1 CLEANING........................................................................................................................................................ 76
9.1.1 Using high pressure washer ............................................................................................................... 76
9.2 STORAGE......................................................................................................................................................... 76
9.2.1 Long time storage ................................................................................................................................. 76
9.2.2 Oil lling in the grease lubrication storage .................................................................................... 76
10 ELECTRICS ........................................................................................................................................................ 78
10.1 MAIN POWER SUPPLY, E-STOP SWITCHES AND ELECTRICAL CABINET......................................... 78
10.2 ELECTRICAL CABINET POWER SUPPLY RAIL......................................................................................... 79
10.3 SENSORS AND MANUAL CONTROLS ........................................................................................................ 80
10.4 VALVES, FAN MOTORS AND PUMPS......................................................................................................... 81
10.5 INPUTS AND OUTPUTS ................................................................................................................................ 82
10.6 POWER SUPPLY ............................................................................................................................................ 83
10.7 INPUTS AND OUTPUTS NUMERICALLY SORTED.................................................................................... 84
10.8 INPUTS AND OUTPUTS SORTED BY TYPE............................................................................................... 85
10.9 SENSORS ........................................................................................................................................................ 86
10.9.1 Sensor list and function....................................................................................................................... 87

6
11 HYDRAULICS .................................................................................................................................................... 89
11.1 HYDRAULIC DIAGRAM................................................................................................................................... 89
11.1.1 Complete diagram ................................................................................................................................. 89
11.1.2 Wrapping table, chamber and elevator control.............................................................................90
11.1.3 Plastic tying unit, sub conveyor and feed hopper.........................................................................91
11.1.4 Additional feed hopper control for F25 and chamber drive.......................................................92
11.1.5 Hydraulic diagram list...........................................................................................................................93
11.2 VALVE OVERVIEW.......................................................................................................................................... 94
11.2.1 Valve chart for MP2000-X with feed hopper F25 .........................................................................94
11.2.2 Valve chart for MP2000-X with feed hopper F10 .........................................................................95
11.2.3 Valve list for MP2000-X with feed hopper F25.............................................................................. 96
11.2.4 Valve list for MP2000-X with feed hopper F10.............................................................................. 96
12 SPECIFICATIONS............................................................................................................................................98
12.1 ELECTRICAL SYSTEM ...................................................................................................................................98
12.2 POWER TAKE OFF.......................................................................................................................................... 98
12.3 LUBRICATION SYSTEM.................................................................................................................................98
12.4 HYDRAULIC SYSTEM.....................................................................................................................................98
12.5 WHEELS AND TYRES .................................................................................................................................... 98
12.6 DIMENSIONS AND WEIGHT..........................................................................................................................99
12.6.1 Measurements........................................................................................................................................ 99
12.6.2 Power requirement................................................................................................................................ 99
12.6.3 Dimensional sketch F25, operating mode................................................................................... 100
12.6.4 Dimensional sketch F25, transport mode ................................................................................... 101
12.6.5 Dimensional sketch F10, operating mode................................................................................... 102
12.6.6 Dimensional sketch F10, transport mode ................................................................................... 103

7
1GENERAL ...............................................................................................................................................................8
1.1 INTRODUCTION .................................................................................................................................................8
1.1.1 Foreword .....................................................................................................................................................8
1.1.2 Disclaimer ...................................................................................................................................................8
1.1.3 Range of use...............................................................................................................................................8
1.2 CONTROL BEFORE DELIVERY........................................................................................................................8
1.2.1 Preparation at costumer loaction........................................................................................................8
1.3 IDENTIFICATION OF THE MACHINE...............................................................................................................8
1.3.1 Serial number.............................................................................................................................................8
1.4 THE OPERATOR’S MANUAL ............................................................................................................................9
1.4.1 How to use this manual...........................................................................................................................9
1.5 WARRANTY.........................................................................................................................................................9
1.6 DECLERATION OF CONFORMITY................................................................................................................ 10
1.7 FORMS AND REPORTS................................................................................................................................. 11
1.7.1 Delivery form ........................................................................................................................................... 11
1.7.2 Warranty report ...................................................................................................................................... 12
CHAPTER 1

8
1GENERAL
1.3 IDENTIFICATION OF THE MACHINE
1.3.1 Serialnumber
A sticker describing the serialnumber is located on the
right side of the machine. In addition, the number is
also imprinted on top of the frame. See picture below.
The serialnumber must always be provided when con-
tacting your dealer, either it’s for ordering parts or
technical assistance.
The serialnumber is the safest way to identify your ma-
chine. Do not remove or change the serialnumber.
1.1 INTRODUCTION
1.1.1 Foreword
The products from Orkel AS are well known for their
high quality, reliability and strength. We will therefore
congratulate you, choosing one of our products.
To fulll our own goals, regarding quality and strength,
Orkel AS has implemented a continuing product-
developing process. All compactors undergo a thor-
ough quality control before leaving the factory.
WARNING
THE OPERATOR MUST READ THIS OPERATOR’S
SAFETY MANUAL CAREFULLY BEFORE START-
UP.
Read thoroughly, and familiarize yourself with our rec-
ommendations, regarding machine - safety, use and
maintenance. Make daily maintenance a routine. By
doing this, the machine will be safe to operate, and you
will contribute to a longer machine lifespan and an
eective utilization of the machine.
With regards
Orkel AS
1.1.3 Range of use
The MP2000-X compactor is designed for compressing
soft organic materials to bales wrapped in plastic lm
for storage or transport. The compactor must only be
used for this purpose.
1.2 CONTROL BEFORE DELIVERY
This machine is tested, controlled and has passed nal
inspection, before leaving the factory.
1.2.1 Preparation at customer location
Orkel AS will set-up the machine for the customer if
requested/agreed. An introduction course, both in han-
dling and operating the compactor will be held at site if
requested/agreed. During commissioning and start-up
period, we’re oering our technical assistance and an-
swering all questions regarding the compactor start-
up.
NOTE: Other materials can also be compressed, but have
to be conrmed by Orkel AS in each case. This due to war-
ranty legislations.
NOTE: Please see the delivery - warranty formula in section
1.7.
Serialnumber, location
1.1.2 Disclaimer
The original parts used in an Orkel® machine are desig-
ned and built to provide optimal t, function, safety,
and structural integrity. For this reason, Orkel®
DOES NOT in any circumstance approve of the use of
aftermarket, gray market, or imitation parts.
The information provided by Orkel® hereunder is provi-
ded “as is, where is” and with all faults, and the entire
risk associated with such information is entirely with
the Buyer.
Orkel® does not grant, explicitly or implicitly, to any
party any patent rights, licenses, or any other IP rights,
whether with regard to such information itself or anyt-
hing described by such information.
Information provided in this document is proprietary to
Orkel®, and Orkel® reserves the right, at its sole discre-
tion, to make any changes or modication to the infor-
mation in this document or to any products and ser-
vices at any time without notice.
Orkel® does not assume responsibility for any damages
associated with the machine or failure caused by in-
correct use of the machine. Neither do we assume re-
sponsibility for any changes to the product made after
initial delivery.

9
1.4.1 How to use this manual
This manual is organized after the «see—think—use»-
principle. The content and explanations are arranged in
smaller sequential operations, and the main chapters
are arranged according to the normal use of the ma-
chine (Example: Setup —> Operation —> Maintenance).
Chapter overview:
1. General
This chapter contains some of the formularities
associated with a new compactor. Quality control,
identicating the machine, and copies of the delivery
and warranty forms.
2. Safety
This chapter consist of the general safety measures
one have to consider at all times when dealing with the
machinery. More specic safety measures and
warnings are listed and explained when relevant.
3. Settings and hydraulic adjustments
An introduction to the functionality of the machine.
Furthermore it explains how and where one can adjust
the hydraulics to achieve the wanted functionality.
Topics organized and gathered for every machine mo-
dule. Same order as in chapter 7.
4. Operation
Describes the rig up prosess, what to consider prior to
and during operation. It also species the running in
period.
5. Transport
States all the safety measures and preparations
necessary for sucsessful and safe transport of the
compactor.
6. Control system
Gives a detailed overview of the control system and its
functions.
7. Maintenance and mechanical adjustments
A detailed overview of the necessary maintenance and
procedures for mechanical adjustments. Topics orga-
nized and gathered for every machine module. Same
order as in chapter 3.
8. Lubrication
Explains oil and grease lubrication functionality, set-
tings, troubleshooting and shows detailed lubrication
charts for manual lubrication.
9. Preservation
Washing, and other preparations prior to and during
long time storage.
10. Electrics
Electrics scematics
1.5 WARRANTY
Orkel AS recommends that you study the document
«Warranty conditions» for detailed information regar-
ding warranty terms and conditions. This document
can be found enclosed in the binder delivered with the
compactor, and at our home page; www.orkel.com.
1.4 THE OPERATOR’S MANUAL 11. Hydraulics
Hydraulic diagrams
12. Spesications
An overview over the general machine capacities and
performances.