SUMMIT EQUIPMENT S-V95 Guide

Maintenance
Stationary Trash Compactor
Model S-V95
Manufactured by
Summit Equipment, Inc.
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>
S-V 100331

CONTENTS
PAGE
Introduction ii
Installation Instructions (keep) 1.1
Safety Guidelines 2.1
DISABLI G THE EQUIPME T – SAFETY SHUT-DOW 2.6
Routine Preventive Maintenance 3.1
Compacting Process 4.1
Controls 5.1
Basic Trouble-Shooting 6.1
Basic Warranty Provisions 7.1
Schematics
Power unit parts identification
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PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

INTRODUCTION
he purpose of this manual is to provide you with the
information necessary to use your compactor, and to perform
routine maintenance and trouble-shooting. Years of experience
are behind the design and construction of the compactor's
structure and hydraulic and electrical systems, making your
Summit compactor one of the most reliable units available.
Following the guidelines presented in this manual will help
ensure that you get many years of performance out of your
compactor with a minimum of downtime.
etailed drawings of the construction and design of the
compactor are not included in this manual. If you need service or
repair that is not covered in this manual, please contact a
competent repair service or the factory. Never modify your
compactor without consultation with the factory, or you will risk
compromising safety and/or performance.
Safety is one of our biggest concerns at Summit. We have built
your compactor in compliance with current safety standards.
However, no safety features will protect an operator who is un-
trained or is unwilling to follow safe operating instructions.
Safety and training are ultimately the responsibility of the owner
of the compactor. Please be sure that no one ever operates the
compactor without first reading this manual completely and
carefully. Strict adherence to safety requirements will help
ensure the safety of operators and the life and performance of the
compactor.
T
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PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

INSTALLATION INSTRUCTIONS
1
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONSIMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
our Summit Equipment, Inc waste compactor was designed and
manufactured to provide years of reliable performance.
However, if
However, if However, if
However, if
you do not install it correctly, you may compromise
you do not install it correctly, you may compromiseyou do not install it correctly, you may compromise
you do not install it correctly, you may compromise
operation,
operation, operation,
operation,
durability, or safety, or you
durability, or safety, or you durability, or safety, or you
durability, or safety, or you may cause damage or
may cause damage or may cause damage or
may cause damage or failure that
failure thatfailure that
failure that
would not
would not would not
would not
be covered by warranty.
be covered by warranty.be covered by warranty.
be covered by warranty.
The owner of this equipment is responsible to ensure it is installed
according to the following instructions, and according to all codes and
requirements in effect at the site of installation.
MECHANICAL INSTALLATION
MECHANICAL INSTALLATIONMECHANICAL INSTALLATION
MECHANICAL INSTALLATION
For safety and serviceability, install the equipment with as much clear
workspace around it as is practical. When installing the equipment
near walls, docks, bollards, roof overhangs, or other such surfaces or
fixtures, avoid locating the equipment so that its access panels cannot
be opened or removed in the event cleaning, maintenance, or service is
required.
If the equipment will be lifted and/or removed from the site for
emptying, ensure that it is installed with sufficient clearance to allow
removal contractors to lift and remove the equipment safely.
The compactor should be installed by anchoring it or its location guides
on a solid surface such as a minimum 4” thickness of 3000 PSI concrete
reinforced with either #2 rebar on 2’ centers or 6” mesh. If the mounting
surface is asphalt, mount the compactor or its location guides to steel
rails embedded in the paving or to other solid mounting accepted by
local codes.
Y
1.1
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(Installation Instructions, continued)
ELECTRICAL INSTALLATION
ELECTRICAL INSTALLATIONELECTRICAL INSTALLATION
ELECTRICAL INSTALLATION
The enclosure of the electrical panel is fabricated to carry a NEMA 4
rating. The factory fabricated the electrical panel to operate with the
supply voltage marked on the factory data tag. Use only locally-
qualified electricians or electrical contractors to open or perform work
on the enclosure in order to bring the correct incoming electrical power
to the electrical panel. o not penetrate the electrical enclosure with
anything other than an entrance fitting/assembly that will maintain
the NEMA 4 rating of the enclosure.
In the event site conditions require connecting the equipment and its
electrical panel to incoming electrical power other than what is marked
on the factory data tag, notify the factory, and obtain instructions and a
corrected data tag from the factory.
ANGER!
ANGER!ANGER!
ANGER!
Only qualified electricians should open the
Only qualified electricians should open the Only qualified electricians should open the
Only qualified electricians should open the
electrical encl
electrical enclelectrical encl
electrical enclosure of this equipment. Contact
osure of this equipment. Contact osure of this equipment. Contact
osure of this equipment. Contact
with the electrical power required to operate this
with the electrical power required to operate this with the electrical power required to operate this
with the electrical power required to operate this
equipment can cause injury and even death.
equipment can cause injury and even death.equipment can cause injury and even death.
equipment can cause injury and even death.
SAVE THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONSSAVE THESE INSTRUCTIONS
SAVE THESE INSTRUCTIONS
1.2
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

SAFETY GUIDELINES
2
!!
!!!!
!!
IMPORTANT
IMPORTANTIMPORTANT
IMPORTANT
!!
!!!!
!!
Safety is your responsibility
Safety is your responsibilitySafety is your responsibility
Safety is your responsibility
he parts of your Summit Equipment, Inc. compactor are
moving with forces measured in 10’s of tons. Safety warnings
are labeled on the compactor, and it is provided with required
safety guards and interlocks to prevent inadvertent injury.
However, the best safety protection is strict adherence to safe
practices as set forth in these guidelines and by those who are
responsible for managing the compactor.
Our publication of these safety guidelines does not guarantee or
imply that there are no other safety precautions that are wise or
required in your particular installation. Safety requirements
vary from area to area, and they are continually changing.
Therefore, it is the responsibility of ownership and management
to ensure that the use of the compactor is in compliance with all
applicable safety standards, rules, and regulations.
Your Summit compactor has been labeled at the factory with
decals covering basic operational and safety instructions. Your
local codes may require additional decals or labels.
T
2.1
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(Safety Guidelines, continued)
In all installations, especially those where the compactor is used
in a system with other equipment, it is the responsibility of
ownership and management to ensure that:
•all required decals and labels are in place and
legible
•the compactor and all of its safety devices are
operating properly
•no one operates the compactor until they have read
completely through this manual and have been
thoroughly instructed in the operation, safety
requirements, capacities, and limitations of the
compactor.
The owner of this compactor is responsible for the training of all
of its operators, and for the proper maintenance of the equipment
and its labels and safety devices.
American National Standards Institute periodically affirms a
Standard for the design, manufacture, installation, and operation
of compactors. Compliance with the Standard is voluntary.
Summit Equipment, Inc. complies insofar as it is able to in the
design and manufacture of the compactor, and recommends that
employers / owners of compactors comply with ANSI Z245.2-
1997, section 6.1, as paraphrased and summarized in the
following items:
•Make sure that the installation of the compactor is in
compliance with any applicable local codes or regulations,
and is in accordance with the recommendations of the
manufacturer.
•Give complete training to employees before allowing them
to operate, clean, or work on the compactor, including
training in procedures recommended by the manufacturer.
Keep records including the names of employees and the
respective dates of their training.
2.2
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(Safety Guidelines, A SI employer responsibilities, continued)
•Monitor the employees who operate the compactor and
take whatever action is necessary to be sure they are using
it correctly and following safe practices.
•Repair any malfunctions that affect safe operation of the
compactor before allowing anyone to operate it.
•Establish and follow a regular inspection program to be
sure that all aspects of the compactor are in safe operating
condition and adjusted properly. Keep records of all
inspections, malfunctions, and repairs.
•Use the manufacturer’s recommendations when shutting
down the compactor and locking out power (OSHA 29 CFR
1910.147, Appendix A recommends procedures for locking
out power).
•Provide a work area around the compactor that is
sufficient for safe maintenance and cleaning.
•Keep walking areas around the compactor clean and
unobstructed.
•Inspect safety devices, interlocks, switches, and guards to
be sure they are not disabled, bypassed, or inoperative,
and do not allow the compactor to be operated until all
safety devices operate as designed.
•Make sure that no compaction containers are used unless
they can withstand the maximum forces produced by the
compaction system.
•Make sure that only authorized employees 18 years or
older operate, inspect, or work on the compactor.
2.3
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(Safety Guidelines, A SI employer responsibilities, continued)
Summit Equipment, Inc. also recommends employees who work
with compactors comply with ANSI Z245.2-1997, section 6.2, as
paraphrased and summarized in the following items:
•Use all the safety features and devices provided with the
compactor.
•o not operate a compactor until you are fully trained.
•Report any damage or malfunction of the compactor
immediately to your employer or the individual
responsible for the compactor.
•Make sure that all access doors and service covers are
secured and / or locked before you begin operation.
•Be sure the area around any container lifting device and
the container to be lifted is clear of personnel during all
stages of using the dumping system.
•Make sure all personnel are clear of any moving parts of
the compactor before operating the compactor or a
dumper, and remain at the controls ready to stop
operation if necessary.
•Make sure all personnel are clear of the hydraulic door (if
so equipped) before it is opened or closed, and warn all
personnel not to pass under or behind the door.
•Use the compaction equipment only according to this
Standard and the instructions of the manufacturer,
including making sure of the proper functioning of all
guards, barriers, and safety devices.
•Make sure that safety interlocks or switches or other
safety devices are not disabled, bypassed, or
nonfunctional, and that the compactor is not operated
unless such devices are working properly.
2.4
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(Safety Guidelines, general, continued)
•Lock out power to the compactor whenever inspecting or
working on it in a way that might expose you to moving
parts. Be able to identify the type and amount of power the
compactor uses, understand the potential dangers, and
know how to control the power.
•Attached containers to the compactor as specified by the
manufacturer.
•o not operate the compaction system, or work on it,
unless you are 18 years old or older and have been fully
trained as called for in the Standard.
(The full text of the ANSI Z245.2-1997 standard is available by contacting the
American National Standards Institute, 11 W. 42
nd
St., New York, NY 10036,
tel (212) 642-4900, fax (212) 398-0023.)
o not perform service or maintenance on the compactor or
remove any of its covers or panels until you are sure none of its
parts can move, even inadvertently.
Before doing any work on the compactor, use its key to switch it
to its “OFF” position, keep the key with you, and unplug the
compactor from the wall.
2.5
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

(Safety Guidelines, general, continued)
Even after the electrical power is removed, remove residual
hydraulic pressure before getting in the path of any moving parts
or disconnecting any hoses or connections.
Never work or reach inside of guards unless the compactor is
completely disabled, as set forth above.
completely disabled, as set forth above.completely disabled, as set forth above.
completely disabled, as set forth above.
Even when the compactor is “OFF”, remember that is works by
highly pressurized hydraulic fluid, and that hydraulic systems
can retain pressure after electrical power is removed. Therefore,
slowly bleed away any residual hydraulic pressure that may
remain in the
lines before removing covers or entering any part of the
compactor or getting in the path of moving parts, and before
disconnecting any hydraulic lines or fittings.
Hydraulic oil is extremely slippery. Never remove any hydraulic
lines or fittings until you have a generous supply of “floor-dry”
available to maintain a clean, dry floor area. If there are leaks in
the hydraulic system, immediately correct them and clean up
any spilled oil.
Hydraulic oil also can operate at high temperatures. Be careful of
contact with hoses, fittings, and other hydraulic components.
Always wear any safety equipment specified by the management
responsible for the compactor.
Never enter the feed opening or get in the path of the moving
parts.
Always report any malfunction or need for service, maintenance,
or repair to the management or supervisory personnel
responsible for the compactor. Never operate the compactor with
malfunctions, or when it is in need of service, maintenance, or
repairs.
Never restore operating power to the compactor until all guards
and covers have been reinstalled and secured.
2.6
PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <Co tactUs@SummitEq.com>

ROUTINE PREVENTIVE
3
MAINTENANCE
our Summit Equipment, Inc. compactor was engineered to
provide years of trouble-free performance as long as routine
basic maintenance is performed on a regular basis. A small
investment in routine maintenance will yield a large return in
equipment longevity. It is the responsibility of the owner or
manager of the compactor to ensure that it is properly
maintained, and that competent personnel are trained in
accordance with the manufacturer’s recommendations.
o not perform any service without reading and following the
Safety Guidelines set forth in this manual.
SAFETY
SAFETYSAFETY
SAFETY
o not perform service or maintenance work on the compactor
until you to ensure that all safety requirements are met (see
“Safety Guidelines”, Chapter 2, above, in this manual).
OPERATION SITE
OPERATION SITEOPERATION SITE
OPERATION SITE
A cramped installation makes problems far more likely. Provide
enough work area around the compactor so that it is as safe and
convenient as possible to operate the compactor, and to perform
routine maintenance and cleaning procedures.
Y
3.1
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(Routine Preventive Maintenance, continued)
CLEANLINESS
CLEANLINESSCLEANLINESS
CLEANLINESS
Many compactor installations are dirty or dusty. The compactor
and its surroundings should be kept as clean as the environment
will reasonably allow.
Clean garbage, trash, or other spillage from in and around the
compactor. Clean any trash that might have accumulated on top
of the platen.
Check to ensure that there is no leakage under the compaction
bin. The bin and the area around the compactor may benefit from
either a pressure-washing or a steam-cleaning to maintain
cleanliness.
Remove hydraulic oil spills or leakage immediately, and correct
the cause of the problem.
HY RAULICS
HY RAULICSHY RAULICS
HY RAULICS
Hydraulic fluid is the life-blood of the system. At least 70% of all
hydraulic system problems are hydraulic fluid problems. If you
keep the fluid in good condition, you’ll prevent most hydraulic
trouble.
Make sure the fluid is visible at least half-way up the sight glass
(if so equipped) or at the correct mark on the dipstick when the
cylinders are in their fully retracted position. If fluid level drops,
there is probably a leak, because fluid has nowhere to go unless
there is a leak.
Vibration can loosen fittings and cause small leaks to develop.
Inspect hydraulic lines, hoses, and fittings for leaks or wear. This
will help prevent a small leak from growing into a large leak.
3.2
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(Routine Preventative Maintenance, continued)
Use only approved hydraulic fluid, an AW-type at ISO 32
viscosity, or equivalent.
Contaminants in the hydraulic oil will greatly accelerate wear on
expensive components of the hydraulic system (cylinder, pump,
valves, etc.). Once per year or every 4,000 operating hours,
whichever comes first, the reservoir (tank) air vent filter should
be cleaned or replaced. In particularly dirty or windy
environments, this cleaning should be more frequent. If the fluid
is the color of motor oil or honey, it is probably suitable for
continued use. If it is darkening, or is as dark as coffee, it has
probably been overheated and should be replaced. Hydraulic
fluid temperature should not regularly exceed 150ºF.
MECHANICAL
MECHANICALMECHANICAL
MECHANICAL
Routine maintenance of mechanical parts of the compactor
consists primarily of checking for breakage, lubrication, and
tightness of fasteners.
Any time you are removing covers, or entering the compactor in a
way that will expose you to moving parts, you must disable
disabledisable
disable
the
the the
the
compactor
compactorcompactor
compactor
as explained on page
as explained on page as explained on page
as explained on page 2
22
2.6
.6.6
.6.
..
. Check the fully-extended
cylinder rods to ensure there are no nicks or scratches (these will
wear on seal surfaces, causing leaks and possible contamination
of the hydraulic fluid).
Inspect all screws, bolts, and other fasteners, particularly those
associated with guards, switches, and other safety devices.
Tighten or replace as necessary.
3.3
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(Routine Preventative Maintenance, continued)
Inspect door hinges, ratchets, and latch mechanisms, and
lubricate as necessary.
Lubricate and check the security of the pins on the cylinder clevis
ends. Lubricate grease zerk fittings provided at xx.
ELECTRICAL
ELECTRICALELECTRICAL
ELECTRICAL
Vibration can loosen connections over time. Check to be sure that
all panels and control boxes are properly covered and latched.
After disabling the compactor as explained on page
After disabling the compactor as explained on page After disabling the compactor as explained on page
After disabling the compactor as explained on page 2
22
2.6
.6.6
.6, look
inside of boxes and inspect starters, controllers, relays, terminal
strips, and other mounted components, checking for loose
connections or exposed wires that could create problems.
Make sure that all covers on limit switches, pressure switches,
and solenoid valves are secure.
Inspect for frayed conduit or insulation, or exposed wires.
Inspect all limit switches to ensure they are mounted securely
and aligned for proper operation.
3.4
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(Routine Preventative Maintenance, continued)
INSPECTION AN MAINTENANCE RECOR S
INSPECTION AN MAINTENANCE RECOR SINSPECTION AN MAINTENANCE RECOR S
INSPECTION AN MAINTENANCE RECOR S
Those who own and manage the operation of the compactor are
responsible for establishing and maintaining a program of
regular inspection and service, to ensure that all parts of the
compactor continue to function as designed, to ensure that all
safety devices remain in place and functional, and to ensure that
safe practices are being followed. Records should be kept of all
regular inspections and service or maintenance work performed
on the compactor.
In addition to the specific inspection and maintenance areas
mentioned above, there is another good habit found among those
who traditionally get long life and performance out of their
equipment. That habit involves a simple “walk-around”
inspection. It is the recommendation of the factory that, on a
regular basis, someone makes a careful walk-around inspection
of the compactor and the power unit. This will alert you to
potential problems early, before they become hazards to safety or
to the performance and long life of the compactor.
3.5
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(Routine Preventive Maintenance, continued)
T
TT
TYPICAL ROUTINE MAINTENANCE PROCE URE
YPICAL ROUTINE MAINTENANCE PROCE UREYPICAL ROUTINE MAINTENANCE PROCE URE
YPICAL ROUTINE MAINTENANCE PROCE URE
I.
I.I.
I.
Familiarization
FamiliarizationFamiliarization
Familiarization
Before beginning on the following checklist, ensure that you
understand how the compactor is supposed to operate. The normal
operating sequence of the compactor is as follows:
A. Turn the keyed switch to the “cycle” position
B. With front cover closed and STOP button pulled out, press
START button.
C. If the controls get a signal from the top limit switch
indicating that the compaction platen is correctly at its
top position, the compactor will start and the compaction
platen will descend.
. When the compaction platen reaches the bottom of its
compaction stroke, it should trip the pressure switch,
which will signal the controls to reverse direction. The
compaction platen will then ascend to its top position, trip
the top switch, and shut down. Pressing the START
button will cause the compaction platen to begin another
cycle.
E. If the down-and-up cycle of the compaction platen is
interrupted by pressing the STOP button or by opening
the front cover, then the next time you start the
compactor with the START button, the compaction platen
will ascend to its top position, trip the top switch and shut
down.
3.6
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(Routine Preventative Maintenance, continued)
II
IIII
II.
..
.
General
GeneralGeneral
General
Check
CheckCheck
Check-
--
-Up
UpUp
Up
A. Perform a “walk-around” visual inspection inside and
outside of the compactor and its site. Note any obvious
problems, such as leaks, broken parts, loose hinges or
fittings, spilled trash, etc. Note any needs for diagnosis or
repair.
B. Press the start button and run the compactor for at least
one cycle. Watch for smooth operation. Listen for any
unusual sounds. Ensure that all parts of the cycle
function correctly. Note any needs for diagnosis or repair.
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(Routine Preventative Maintenance, continued)
B. When the front cover is open, the compactor should not
operate. Open the loading door and try to start the
compactor.
ANGER! If the compactor will start and run
ANGER! If the compactor will start and run ANGER! If the compactor will start and run
ANGER! If the compactor will start and run
with the door open, disable the compactor immediately as
with the door open, disable the compactor immediately as with the door open, disable the compactor immediately as
with the door open, disable the compactor immediately as
on page 2.6 of this manual, and do not restore it to serv
on page 2.6 of this manual, and do not restore it to servon page 2.6 of this manual, and do not restore it to serv
on page 2.6 of this manual, and do not restore it to service
ice ice
ice
until you have diagnosed and repaired the problem.
until you have diagnosed and repaired the problem.until you have diagnosed and repaired the problem.
until you have diagnosed and repaired the problem.
C. When the front cover is open, the compactor should not
operate. With the door closed, start the compactor. As it is
running, open the door to ensure that the compactor
immediately shuts down.
ANGER! If the compactor does
ANGER! If the compactor does ANGER! If the compactor does
ANGER! If the compactor does
not immediately shut down when
not immediately shut down when not immediately shut down when
not immediately shut down when you open the feed door
you open the feed dooryou open the feed door
you open the feed door,
, ,
,
disable the compactor immediately as on page 2.6 of this
disable the compactor immediately as on page 2.6 of this disable the compactor immediately as on page 2.6 of this
disable the compactor immediately as on page 2.6 of this
manual, and do not restore it to service until you have
manual, and do not restore it to service until you have manual, and do not restore it to service until you have
manual, and do not restore it to service until you have
diagnosed and repaired the problem.
diagnosed and repaired the problem.diagnosed and repaired the problem.
diagnosed and repaired the problem.
. When the STOP button is pushed (when you push it “in,”
it stays “in”), the compactor should not operate. Press the
STOP button and try to start the compactor.
ANGER! If
ANGER! If ANGER! If
ANGER! If
the compactor will start and run with the
the compactor will start and run with the the compactor will start and run with the
the compactor will start and run with the STOP button
STOP button STOP button
STOP button
pushed in
pushed inpushed in
pushed in, disable the compactor immediately as
, disable the compactor immediately as, disable the compactor immediately as
, disable the compactor immediately as
on page
on page on page
on page
2.6 of this manual, and do not restore it to service until
2.6 of this manual, and do not restore it to service until 2.6 of this manual, and do not restore it to service until
2.6 of this manual, and do not restore it to service until
you have diagnosed and repaired the problem.
you have diagnosed and repaired the problem.you have diagnosed and repaired the problem.
you have diagnosed and repaired the problem.
E. When the STOP button is pushed (when you push it “in,”
it stays “in”), the compactor should immediately stop.
Ensure the STOP button is pulled out and start the
compactor. As the compactor is running, push the STOP
button in.
ANGER! If the compactor will run with the
ANGER! If the compactor will run with the ANGER! If the compactor will run with the
ANGER! If the compactor will run with the
STOP button pushed in
STOP button pushed inSTOP button pushed in
STOP button pushed in, disable the compactor
, disable the compactor , disable the compactor
, disable the compactor
immediately as on page 2.6 of this manual, and do not
immediately as on page 2.6 of this manual, and do not immediately as on page 2.6 of this manual, and do not
immediately as on page 2.6 of this manual, and do not
restore it to service un
restore it to service unrestore it to service un
restore it to service until you have diagnosed and repaired
til you have diagnosed and repaired til you have diagnosed and repaired
til you have diagnosed and repaired
the problem.
the problem.the problem.
the problem.
3.8
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(Routine Preventative Maintenance, continued)
IV
IVIV
IV.
..
.
Service
ServiceService
Service
No individual should perform service work on the compactor unless he
or she is qualified by his or her employer for service on electrical and
hydraulic equipment. Improper service techniques, allowing contact
with live electrical power or exposing body parts to moving parts of
the equipment can result in injury and even death. Remember that
even when the equipment is off, hydraulic lines may retain some
pressure. o not expose any body parts to the path of moving parts
without suitable blocking devices. Before beginning, operate the
compactor to ensure all cylinders are fully retracted.
A. ISABLE the equipment as set forth on page 2.6 of this
manual before entering the compactor or exposing
yourself to either live electrical power or the path of
moving parts. Insert appropriate blocking devices in the
path of moving parts.
B. Cylinders are connected to the compactor with keepers
composed of pins with hairpins, clips, or snap rings.
Confirm they are mechanically sound and secure.
3.9
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