MULTIQUIP MVH-R60H Application guide

OPERATION & PARTS MANUAL
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALLTIMES.
SERIES
MODEL MVH-R60H
REVERSABLE PLATE COMPACTOR
(HONDA GASOLINE ENGINE)
Revision #1 (09/09/04)

PAGE 2 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
l

MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 3
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
ON-HAND WHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
FAX: [phone]
Email: [e-mail]
Internet:www.multiquip.com
PARTS DEPARTMENT
800-427-1244 FAX: [phone]
310-537-3700
FAX: [phone]
MAYCO PARTS
800-306-2926 FAX: [phone]
310-537-3700 FAX: [phone]
SERVICE DEPARTMENT
800-478-1244 FAX: [phone]
310-537-3700
TECHNICAL ASSISTANCE
800-421-1244 FAX: [phone]
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: [phone]
310-537-3700, EXT. 279
© COPYRIGHT 2004, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without
written permission. All other trademarks are the property of thier respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and
should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the
Mikasa MVH-R60H Plate Compactor. Illustrations, descriptions, references and technical data contained in this
manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change
specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com

PAGE 4 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
l
TABLE OF CONTENTS
Specification and part
number are subject to
change without notice.
NOTE
MULTIQUIP MVH-R60H
PLATE COMPACTOR
Here's How To Get Help .............................................3
Table Of Contents ......................................................4
Parts Ordering Procedures ........................................5
Specifications .............................................................6
Dimensions ................................................................7
Safety Message Alert Symbols .............................. 8-9
Rules For Safe Operation.....................................10-11
Operation and Safety Decals .................................. 12
General Information ................................................ 13
Components (Plate Compactor) ............................. 14
Components (Honda Engine) ................................. 15
Inspection ........................................................... 16-17
Initial Start-Up .................................................... 18-19
Operation ................................................................ 20
Maintenance ...................................................... 21-22
Preparation For Long Term Storage ....................... 23
Troubleshooting (Engine) ................................... 24-25
Troubleshooting (Plate Compactor) ........................ 26
Explanation Of Codes In Remarks Column ............ 28
Suggested Spare Parts ........................................... 29
COMPONENT DRAWINGS
Decal Placement ................................................ 30-31
Control Assembly ............................................... 32-35
Vibrator Assembly .............................................. 36-37
Body Assembly .................................................. 38-41
Vibrating Plate Assembly ................................... 42-43
Water Tank/Sprinkler Assembly.......................... 44-45
HONDA GX120K1SM12
GASONLINE ENGINE
Cylinder Head Assembly .................................... 46-47
Cylinder Barrel Assembly ................................... 48-49
Crankcase Cover Assembly ............................... 50-51
Crankshaft Assembly ......................................... 52-53
Piston/Connecting Rod Assembly ...................... 54-55
Camshaft Assembly ........................................... 56-57
Recoil Starter Assembly..................................... 58-59
Fan Cover Assembly .......................................... 60-61
Carburetor Assembly ......................................... 62-63
Air Cleaner Assembly......................................... 64-65
Muffler Assembly ............................................... 66-67
Fuel Tank Assembly ........................................... 68-69
Flywheel Assembly ............................................ 70-71
Ignition Coil Assembly ........................................ 72-73
Control Assembly ............................................... 74-75
Label Assembly .................................................. 76-77
Terms and Conditions Of Sale — Parts .................. 78

MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 5
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
❒❒
❒Dealer account number
❒❒
❒❒
❒Dealer name and address
❒❒
❒❒
❒Shipping address (if different than billing address)
❒❒
❒❒
❒Return fax number
❒❒
❒❒
❒Applicable model number
❒❒
❒❒
❒Quantity, part number and description of each part
❒❒
❒❒
❒Specify preferred method of shipment:
✓FedEx or UPS Ground
✓FedEx or UPS Second Day or Third Day
✓FedEx or UPS Next Day
✓Federal Express Priority One
✓DHL
✓Tr u ck
Note:Unless otherwise indicated by customer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours.We will make every effort to
ship “Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
Toll-free FAX — 800-6-PARTS-7 (800/672-7877)
MULTIQUIP INC.
18910WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [email protected]
INTERNET:www.multiquip.com
Here’s how to get help...
Please have the model and serial number
on hand when calling.
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
FAX: [phone]
Email: [e-mail]
Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244 FAX: [phone]
310-537-3700 FAX: [phone]
MAYCO PARTS
800-306-2926 FAX: [phone]
310-537-3700 FAX: [phone]
SERVICE DEPARTMENT
800-421-1244 FAX: [phone]
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244 FAX: [phone]
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: [phone]
310-537-3700,
EXT. 279
Extra Discounts!
All parts orders which include complete part numbers and
are received by our automated web parts order system, or
by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service at no charge for freight
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00
list price) do not count towards the 10+ line items.
Place Your Parts Order Via Web or Fax
For Even More Savings!
(Domestic USA Dealers Only)
NOTE:DISCOUNTSARESUBJECTTO CHANGE

PAGE 6 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
l
MVH-R60H — SPECIFICATIONS
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MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 7
MVH-R60H — DIMENSIONS
Figure 1. MVH-R60H Dimensions
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PAGE 8 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
l
This Owner's Manual has been
developed to provide complete
instructions for the safe and
efficient operation of the
Multiquip MVC-R60H Plate
Compactor. Refer to the engine
manufacturer's instructions for data relative to its safe
operation.
Before using this plate compactor,ensure that the
operating individual has read and understands all
instructions in this manual.
HAZARD SYMBOLS
NOTE
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
FORYOUR SAFETY AND THE SAFETY OF OTHERS!
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
You WILL be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
You CAN be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
You CAN be INJURED if you DO NOT follow directions.
DANGER
WARNING
CAUTION
Potential hazards associated with the operation of an MVH-
R60H Plate Compactor will be referenced with Hazard
Symbols which appear throughout this manual, and will be
referenced in conjunction with Safety Message Alert
Symbols.
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
WARNING - Lethan Exhaust Gasses
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
WARNING - Explosive Fuel
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
WARNING - Burn Hazards
ALWAYS wear approved respiratory
protection when required.
CAUTION - Respiratory Hazard
MVH-R60H — SAFETY MESSAGE ALERT SYMBOLS

MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 9
This reversible plate compactor,
other property, or the surrounding
environment could be damaged
if you do not follow instructions.
NOTE
Other important messages are provided throughout this
manual to help prevent damage to your light tower, other
property, or the surrounding environment.
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
ALWAYS wear approved eye and
hearing protection.
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
CAUTION - Rotating Parts
CAUTION - Accidental Starting
CAUTION - Sight and Hearing Hazards
CAUTION - Equipment Damage Messages
MVH-R60H — SAFETY MESSAGE ALERT SYMBOLS

PAGE 10 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
l
MVH-R60H — RULES FOR SAFE OPERATION
WARNING - Read This Manual
Failure to follow instructions in this manual may lead to
Serious Injury or even Death . This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used
when operating the Mikasa MVH-R60H Reversible Plate
Compactor:
Safety:
■ DO NOT operate or service this equipment
before reading this entire manual.
■ This equipment should not be operated
by persons under 18 years of age.
■ NEVER operate this equipment without
proper protective clothing, shatterproof glasses, steel-toed
boots and other protective devices required by the job.
■ NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■ Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties.
■ Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■ ALWAYS check all the bolts on the light tower for tightness.
■ NEVER disconnect any "emergency or safety devices" .
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or
even death! Disconnection of any of these devices will void
all warranties.
■ NEVER operate this equipment when not feeling
well due to fatigue, llness or taking medicine.
■ NEVER operate this equipment under the
influence of
drugs or alcohol .
■ NEVER touch the hot exhaust manifold, muffler or
cylinder. Allow these parts to cool before
servicing engine or generator.
■ High Temperatures – Allow the engine
to cool before adding fuel or performing
service and maintenance functions.
Contact with
hot components can cause
serious burns.
■ The engine of this reversible plate compactor requires an
adequate free flow of cooling air. NEVER operate the
reversible plate compactor in any enclosed or narrow area
where free flow of the air is restricted. If the air flow is restricted
it will cause serious damage to
the reversible plate compactor or
engine and may cause injury to
people and property. Remember
the vibration roller's engine gives
off DEADLY gases.
■ ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■ ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT
smoke around or near the
machine. Fire or explosion could result from
fuel vapors, or if fuel is spilled on a hot
engine.
■ NEVER operate the reversible plate compactor in an
explosive atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or
even death.
■ Topping-off to filler port is dangerous, as it tends to spill fuel.
■ ALWAYS store the reversible plate compactor in a clean, dry
location out of the reach of children.
■ NEVER run engine without air cleaner. Severe engine
damage may occur.
■ NEVER leave the reversible plate compactor unattended,
turn off engine.
■ CAUTION must always be observed while servicing this
reversible plate compactor.Rotating parts can cause injury if
contacted.
■ DO NOT leave reversible plate compactor with engine
running.

MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 11
MVH-R60H — RULES FOR SAFE OPERATION
Maintenance Safety:
■ NEVER lubricate components or attempt service on a
running machine.
■ ALWAYS allow the machine a proper amount of time to
cool before servicing.
■ Keep the machinery in proper running condition.
■ Fix damage to the machine immediately and always replace
broken parts.
■ Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
■ DO NOT use food or plastic containers to dispose of
hazardous waste.
■ DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Loading and Unloading (Crane):
■ Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
■ Always make sure crane or lifting device has been properly
secured to the hook of guard frame on compactor.
■ NEVER lift the machine while the engine is running.
■ Use adequate lifting cable (wire or rope) of sufficient strength.
■ Use one point suspension hook and lift straight upwards.
■ NEVER allow any person or animal to stand underneath the
machine while lifting.
■ Try not to lift machine to unnecessary heights.
Transporting:
■ ALWAYS shutdown engine before transporting.
■ Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■ Drain fuel when transporting compactor over long distances
or bad roads.
■ ALWAYS tie down the compactor during transportation by
securing the compactor's guard frame with rope.
Emergencies:
■ ALWAYS know the location of the
nearest
fire extinguisher .
■ ALWAYS know the location of the
nearest
first aid kit .
■ In emergencies always know the location
of the nearest phone or
keep a phone on
the job site
. Also know the phone numbers of the nearest
ambulance , doctor and fire department . This information
will be invaluable in the case of an emergency.

PAGE 12 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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Machine Safety Decals
The MVH-R60H Reversible Plate Compactor is equipped with a number of safety decals.These decals are provided for operator
safety and maintenance information.The illustration below shows these decals as they appear on the machine.Should any of these
decals become unreadable, replacements can be obtained from your dealer.
MVH-R60H — OPERATION AND SAFETY DECALS
Figure 2. Operation and Safety Decals

MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 13
MVH-R60H — FEATURES
Definition of Plate Compactor
The Mikasa MVH-R60H is a walk-behind, reversible plate
compactor design for the compaction of sand, clay and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVH-R60H produce low amplitude
high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion.The engine and
handle are vibration isolated from the vibrating plate.The heavier
the plate, the more compaction force it generates.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
Frequency/Speed
The compactor's vibrating plate has a frequency of 6000 vpm
(vibrations per minute).The forward and reverse travel speed of
the compactor is approximately 82 ft./minute (25 meters/minute).
Engine
The Mikasa MVH-R60H Reversible Plate Compactor is equipped
with an Honda GX120K1SM12 gasoline engine.
Controls
Before starting the MVH-R60H Reversible Plate Compactor,
identify and understand the function of the controls and
components as indicated on Figure 3.

PAGE 14 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
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MVH-R60H — COMPONENTS (PLATE COMPACTOR)
Figure 3. Compactor Controls
Figure 3 shows the location of the controls, indicators and general
maintenance parts. The function of each control is described
below:
1. Breather Cap – Remove this cap to bleed (remove air) the
hydraulic system.When replacing hydraulic oil, use "Shell
Tellus #46 or equivalent".
2. Hand Grip – When operating the compactor use this hand
grip to manuever the compactor.
3. Handle Lock – Pull handle bar downward (working
position), then pull handle lock to lock handle bar in place.
4. Vibration Case Oil Level Check Plug – Remove this plug
to check the vibration case oil. Oil level should be all the
way up to the filler port.When replacing vibration case oil,
use 10W-30 engine oil.
5. Handle Bar (working position) – When operating the
compactor, this handle is to be in the downward position.
6. Gasoline Engine – This plate compactor uses a Honda
GX120K1SM12 engine. Refer to the engine owners manual
for engine information and related topics.
11. WaterTank – Optional water tank used for dust control and
as a compaction aid. Ataches to the front of the R60's frame.
7. Belt Cover – Remove this cover to gain access to the
V-belts.
8. Vibration Case – Encloses the eccentric, gears and counter
weights.
9. Forward & Reverse Lever – Push the lever forward, the
compactor will move in a forward direction,
pull the lever
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
10. Throttle Control – Move the throttle lever to the
rabbit
position for full throttle (max RPM's), for engine idle, move
the throttle lever to the
turtle position.
CAUTION - V-belt Safety
NEVER attempt to check the V-belt with
the engine running or operate the ma-
chine with the cover removed. Severe
injury can occur if your hand gets caught
between theV-belt and the clutch.Always
use safety gloves.

MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 15
MVH-R60H — COMPONENTS (HONDA GX120K1SM12 ENGINE)
Figure 4. Honda GX160K1QA2 Engine Controls & Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication
and filled with fuel prior to operation. Refer to the manufacturer's
Engine manual for instructions & details of operation and
servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline
to the fuel tank. Make sure cap is tightened securely. DO
NOT over fill.
WARNING
Operating the engine without an
air filter, with a damaged air filter,
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.
NOTE
CAUTION - Fueling The Engine
Adding fuel to the tank should be done only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine until
the fuel residue has been completely wiped
up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward SLOW, lever back toward operator
FAST).
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
CAUTION - Burn Hazard
10. Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) for
Honda engine. Clean spark plugs once a week.
9. Muffler – Used to reduce noise and emissions.
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions.The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter cannister
to gain access to filter element.

PAGE 16 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
l
MVH-R60H — INSPECTION
3. Insert and remove the dipstick without screwing it into the
filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
hole with the recommended oil type (Table 4).Maximum oil
capacity is 400 cc.
Figure 6. Engine Oil Dipstick
The Oil Alert system will
automatically stop the engine
before the engine falls below safe
limits. Always be sure to check the
engine oil level prior to starting the
engine.
Fuel Check
1. Remove the cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low,
replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel.Wipe up any spilled fuel.
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NOTE
Before Starting:
1. Read safety instructions at the
beginning of manual.
2. Remove dirt and dust, particularly
in the engine cooling air inlet,
carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, clean
the air filter using compressed air, or replace the air filter
with a new one as necessary.
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness.
Explosive Fuel
CAUTION - General Safety Precautions
ALWAYS wear approved eye and hearing
protection before operating the compactor.
NEVER operate the compactor in a confined
area or enclosed area structure that does not
provide ample
free flow of air .
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT smoke while
refueling.DO NOT attempt to refuel the pump
if the engine is
hot! or running .
WARNING - Explosive Fuel
Engine Oil Check
1. To check the engine oil level, place the plate compactor on
secure level ground with the engine stopped.
2. Remove the filler cap/dipstick from the engine oil filler hole
(Figure 5) and wipe it clean.
Figure 5. Engine Oil Dipstick

MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 17
D
1. Place the fuel valve lever (Figure 7) in the ON position.
2. Place the
Engine ON/OFF switch (Figure 8) in the ON
position.
3. Place the
Choke Lever (Figure 9) in the OPEN position.
Nnnn
The CLOSED position of the choke
lever enriches the fuel mixture for
starting a COLD engine.The OPEN
position provides the correct fuel
mixture for normal operation after
starting, and for restarting a warm
engine.
Figure 9. Choke Lever
4. Place the
throttle lever halfway between FAST and SLOW.
This compactor is equipped with a throttle lever (Figure 10)
that is located in the vicinity of the hydraulic pump.This throttle
lever is connected to the engine throttle
linkage.
MVH-R60H — START-UP PROCEDURE
Figure 10. Engine Throttle Lever
NOTE
This section is intended to assist the operator with the
initial
start-up
of the compactor. It is extremely important that this
section be read carefully before attempting to use the compactor
in the field.
5. Grasp the starter grip (Figure 11) and slowly pull it out.The
resistance becomes the hardest at a certain position, corre-
sponding the compression point. Rewind the rope a little from
that point and pull out sharply.
Figure 11. Starter Grip
DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling. Allow it to
rewind as soon as possible.
CAUTION - Using the Recoil Starter Rope
6. If the engine has started, slowly return the choke lever
(Figure 11) to the
CLOSED position. If the engine has not
started repeat steps 1 through 5.
7. Before the compactor is put into operation run the engine for
3-5 minutes.
8. Check for abnormal engine noises or fuel leaks.
Figure 7. Fuel Valve Lever
Figure 8. Engine ON/Off Switch

PAGE 18 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
l
MVH-R60H — SHUT-DOWN PROCEDURES
NEVER stop the engine suddenly while working at high
speeds.This can damage your engine.
1. Place the throttle lever (Figure 12) in SLOW position, and
listen for the engine speed to decrease.
Stopping the Engine
Figure 12.Throttle Lever (SLOW Position)
2. Place the
Engine ON/OFF switch (Figure 13) in the OFF
position.
Figure 13. Engine ON/Off Switch (OFF Position)
3. Place the fuel valve lever (Figure 14) in the OFF position.
Figure 14. Fuel Valve Lever (OFF Position)
CAUTION - Stopping the engine while working
Emergency Shutdown Proucedure:
1. Move the throttle lever quickly to the SLOW
position
(Figure 12).
2. Place the engine ON/OFF switch in the OFF position
(Figure 13).

MVH-R60H —OPERATION AND PARTS MANUAL — REV. #1 (09/09/04) — PAGE 19
MVH-R60H — OPERATION
1. Grasp the compactor's hand grip and move the throttle lever
(Figure 10) quickly to the
fast position.The compactor will not
operate correctly until the engine speed is high enough to
engage the centrifigal clutch (approximately 2300 RPMs)
Always move the throttle lever
quickly without hesitation, because
increasing the engine speed slowly
causes the clutch to slip.
2. To make the compactor move in the forward direction push
the
Directional Travel Lever ( Figure 15) forward.
Figure 15. Directional Travel Lever
3. To make the compactor move in the reverse direction pull the
Directional Travel Lever (Figure 15) backwards.
4. Firmly gasp the compactor's hand grip, the compactor will
begin moving in the desired position when the
Directional
Travel Lever
has been placed in the desired position.
5. Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.
NOTE
Operation
Make sure to follow all safety rules referenced in the safety
section of this manual before operating compactor. Keep work
area clear of debris and other objects that could cause damage
to the compactor or bodily injury.
CAUTION - General Operation Safety
Operating the Compactor on High Moisture Content Soil
Compactor traveling speed may drop on soils which contain clay,
or other types of soil. Soil with high moisture content can cause
the compaction plate to "stick" to the ground (not lifting up off the
ground very fast or high).
To rectify this problem, consider the following:
z Check the bottom plate to see if clay or equivalent material
has been lodge in the plate mechanism. If so, wash with
water and remove.
z Remember the compactor does not work as efficiently on
clay or soils that have a high moisture content level.
z If the soil has a high moisture level, dry soil to appropriate
moisture content level or carry out compaction twice.
CAUTION - DirectionalTravel Lever Lock
Moving the Directional Travel Lever back and forth a few
times after the engine has been turned off, will cause the lever
to be locked in the forward position.
DO NOT try to operate lever forcibly.The direction travel lever
will operate normally when the engine is started and the
compactor is in action.

PAGE 20 — MVH-R60H— OPERATION AND PARTS MANUAL — REV. #1 (09/09/04)
l
MVH-R60H — MAINTENANCE
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Inspection and Maintenance Service Tables.
To make sure your plate compactor is always in good working
condition before using, carry out the maintenance inspection in
accordance with Tables 5 through 7.
These inspection intervals are for
operation under normal conditions.
Adjust your inspection intervals
based on the number hours plate
compactor is in use, and particular
working conditions.
EUQROTGNINETHGIT.5ELBAT
retemaiD)mc/gk.ni(
lairetaM mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
*001
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dednahthgirllaeraenihcamsihthtiwesunisdaerhT:etoN
Fuel piping and connections should
be replaced every 2 years.
Daily Service
z Check for leakage of fuel or oil.
z Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
z Remove soil and clean the bottom of compaction plate.
z Check hydraulic pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.
z Check engine oil, see Inspection section.
CAUTION - General Maintenance Safety
Maintenance
Inspection and other services should always be carried out
on hard and level ground with the engine shutdown.
NOTE
NOTE