Orlanski ORLIGNO 100 16kW Troubleshooting guide

ORLIGNO 100
16, 24,49 kW
MANUAL AND SERVICE MANUAL
ISO 9001ISO 14001

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INSTRUCTION MANUAL
Contents
1. Basic informations...........................................................................................3
1.1. Construction description and burner application.............................................3
1.2. Fuel characteristics ............................................................................4
1.3. Transport and delivery specication ..........................................................4
1.4. Technical data of ORLIGNO 100 ...............................................................6
1.5. Boiler dimensions ..............................................................................7
1.6. Boiler construction.............................................................................8
1.7. Overheating valve connection ................................................................9
2. Burner dimensions and technical data .....................................................................9
3. Package12
4. Location and package installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.1. Rules, norms, recommendations .............................................................13
4.2. Boiler room recommendation ...............................................................14
4.3. Ventilation.....................................................................................14
4.4. Safe distance to inammable substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5. Putting into operation .....................................................................................16
5.1. Burner start....................................................................................16
5.2. Burner’s assembly to ORLIGNO 100 ..........................................................16
5.3. Adjustment of ORLIGNO 100 to work with pellet burner ....................................16
5.4. Tank assembly.................................................................................18
5.5. Before starting of the burner it is necessary..................................................19
6. Burner’s maintenance ..................................................................................... 20
7. Troubleshooting............................................................................................21

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1. Basic informations
1.1. Construction description and burner application
Burner ORLECO is a new look into the automatic burning of solid fuels in Europe – pellets of 6-8
mm of diameter maintaining low emissions, complying with European norms.
Burner doesn’t have any drawbacks of chute burners –gravitational, in which ash and sinter have
to be removed manually.
Main burner advantage is its simple operation: just ll in hopper with pellets and press ON/OFF
button. Reports are shown on big graphic display. Within few minutes burner will automatically
select work parameters, maintain constant room temperature and hot utility water.
Burner’s features:
- automatic burner’s start
- automatic modulation
- ame control through photo-cell
- low heat inertness during start and stop
- low electric energy consumption
- possibility to control 16 heating circuits (radiators and underoor heating or hot utility water)
– option
- control of burner’s temperature
- three phases of lightning up eliminate risk of explosions
- AUTOSTART function after power failure – memory of last settings
- separation of primary and secondary air – emissions on the same level as in gas and oil
burners
- eciency ~ 91%
2 years of warranty for appliance durability enables to decrease exploitation and service costs.

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1.2. Fuel characteristics
a) Pellet granulate made according to DIN 51731
- granulate 5-8 mm
- recommended caloric value 17500-19500 kJ/kg
- ash content 1,5%
- max moisture content 12%
- density 1-1,4 kg/dm³
ATTENTION!
It is recommended to use fuel from reliable sources. Fuel should have appropriate
humidity and low content of small fractions. It is necessary pay attention especially
to mechanical pollution ( stones), which worsen burning process and may lead to
burner’s failure.
Eko-Vimar Orlański sp. z.o.o. is not responsible for appliance failure or improper burning process
when using inappropriate fuel.
1.3. Transport and delivery specication
ORLIGNO 100 pellet package is delivered on a palett
screwed to it and wrapped in foil. Palette contains also
seperate boxes with:
- Orleco burner 16 or 24 kW with metal connector
- external feeder
- 450 l hopper in parts
- burner door
- 4 ceramic bricks
- elastic pipe with clamps
Boiler Orligno 100 contains:
- a s h t r a y
- iron cast grill
- draft regulator
- thermometer
- drain valve
- set of documents
ORLIGNO 100 pellet package during transport should be secured with straps against leaning and
movement.
ORLIGNO 100 pellet package need to be stored in roofed and dry place.

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Burner
+
Feeder
Pellet tank
ORLIGNO 100 boiler
Refractory bricks
burner door
Please check completeness of Orligno 100 pellet package and its condition.

1.4. Technical data of ORLIGNO 100
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Output
kW 16 24 49
Boiler class acc to EN 303-5 5 5 3
Efciency %
91 91 91
Permissible working pressure bar 3
Max set temperature °C 80
Recommended return temperature °C 60
Controller setting temperature °C 50 - 80
Water content ltr. 60 75
Boiler weight kg 305 355
Loading chamber capacity ltr. 70 92
Boiler lenght mm 1100 1240
Boiler width mm 675
Boiler height mm 1220
Upper door dimension mm 300x300
Water outlet inner thread inch 5/4”
Water return inner thread inch 5/4”
Safety valve inner thread inch ½”
Cooling coil inner thread inch ½”
Min. required pressure on cooling coil bar 2
Boiler ue mm 160 180
Required chimeny draft Pa 20 20-25
Max required humidity pellet
%12
Fuel diamter mm 6-8
Water resistance ∆t=20 K mbar 0,8
∆t=10 K mbar 3,4
Flue gases temp. at max output °C 110 -130 130 130
150 160
Flue gases ow at max output kg/s 0,011 0,02 0,04

1.5. Boiler dimensions
16kW
6 7
24kW
49kW

1.6. Boiler construction
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1. Pellet tank
2. Controller
3. Connection box
4. Metal connector
5. Burner socket
6. ORLECO burner
7. Ashtray
8. Water return from heating circuit
9. Firebricks
10. Heat exchanger
11. Flue
12. Draft reducer
13. Hot water outlet

1.7. Overheating valve connection
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2. Burner dimensions and technical data
Technical data
Burner power Measured
in 16kW 24kW 49 kW
Eciency %~ 91 ~ 91 ~~91
Burner power range kW 3,2 - 16 4,8- 24 9,8-49
CO emission ppm 42 45 ~75
Burner weight kg 14 15 17
Feeder length m 2 2 2
Fuel pellets pellets pellets
Fuel diameter mm 6 -8 6 -8 6-8
Voltage V230 230 230
Power consumption W30 35 45
Protection level IP40 IP40 IP 40
ORLIGNO 100 is equipped with copper cooling coil mounted in boiler body, protecting boiler from
overheating. To one of cooling coil tappings on right side of the boiler one should connect safety valve.
When temperature increases above 95ºC safety valve opens and lets in cold water through cooling
coil. Water from mains at 10ºC temperature cools down boiler, water from boiler is removed to drain.

16kW
24kW
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