OTS PDQ Rollabout 5A User manual
Manufacturer:
Address:
Representative:
Address:
Declaration
of
conformity
Application ofCouncil directive 2006/42/EG
Fillauer LLC
2710 Amnicola Hwy
Chattanooga
TN 37406
Fillauer Europe AB
Kung Hans v 2
S-192
68
Sollentuna
Model no: 5001-1-50, 5005-1-50, 2100/50,2300/50,2305/50,2500/50,2600/50,2605/50,
Hereby certifies that the Trautman carvers and Sanders machines complies with:
Machinery Directive 2006/42 /
EC
EMC Directive 2004/108 / EC
Low Voltage Directive 2006/95 /
EC
Da
te:
\
1--10
(q
©Copyright 2016, OKO Solution S.A.S., Rousset - France - 06/09/2017
OKO Solution SAS - Rousset Parc II - 157 av. Gaston Imbert - 13790 ROUSSET - FRANCE
Tél : 04 88 19 60 10 |Fax : 04 42 29 50 43 | commandes@okosolution.com | www.okosolution.com
MACHINES
FOUR INFRAROUGE OTS
Caractéristiques
• Construction en aluminium et en acier inoxydable
• Lumières infrarouges à quartz de 650 watts (modèle 7C)
• Lampes infrarouges à quartz de 1000 watts (modèle 8E et
8D seulement)
• Régulateur de température numérique programmable
(précis à 2° près)
• 232°C
• 380-460V TRIPHASE
• Poids : 7C = 209 Kg, 8E = 215 kg, 8D = 363 kg
Dimensions extérieures l x p x h en mm :
Le Four infrarouge est une excellente solution pour chauer de grandes pièces de plastique, par exemple
pour la hanche. Le four existe en 4 diérentes tailles pour répondre à tous les besoins de thermoformage.
Chacun comporte un plateau réglable en hauteur assisté hydrauliquement pour un fonctionnement facile.
Le plateau comprend un couvercle de téflon ajusté, monté sur des roulettes pour déplacer le plastique
chaud du four vers l’espace de travail. Le four est équipé d’éléments chauants infrarouges pour un
fonctionnement rapide, d’un éclairage intérieur, d’une fenêtre à double vitrage, et d’un contrôleur de
température numérique programmable.
7C 1499 x 1397 x 1219
8E 1778 x 1321 x 1219
8D 2337 x 1372 x 1219
Dimensions intérieures l x p x h en mm :
7C 1219 x 1295 x 457
8E 1524 x 1219 x 457
8D 2032 x 1219 x 457
Garantie : 12 mois à partir de la date de livraison
OPTIONS :
KIT DE VENTILATION (peut-être commandé en même temps
que le four pour un montage usine)
Rollabout Models
5A,6B,7C,8D-2,8E
English Manual
CE
c~
nOMcrrimon AI'enuc
WC3\
'crvilic.
Nonh
Carolina 28787
800-2214769 • 828-658-8330 •
828~6"H"63F"
1
Contents:
1. Contents
2. Safety Warnings (please read first)
3. Oven Setup
4. Oven Setup
5. Oven Setup
6. Oven Setup
7. Electrical Connections
8. Electrical Connections
Over Temperature Shut Off Device Check
9. Electrical and Warning Labels
10. Oven Controls Operation
11. Operating Suggestions
12. 208-240V Single Phase Wiring Diagram
13 380-400V Three Phase Wiring Diagram
14. Warranty Information
14
13 2
FOR YOUR SAFETY, PLEASE
OBSERVE THESE
WARNINGS!
PDQ Ovens are designed specifically for heating plastics for vacuum
forming and have features that make it then inappropriate for other uses.
The design is such that heating other materials may be dangerous, or
may damage the oven. Protection provided by the equipment may be
impaired if the unit is not used in a manner specified by the manufac-
turer.
Do not install or operate the PDQ Oven on or near flammable materials
or gasses. Be sure to allow sufficient ventilation around oven surfaces.
OTS Corp recommends 6” minimum.
Cleaning: We recommend cleaning your PDQ Oven with either glass
cleaner for water based stains, or a solvent such as acetone or mineral
spirits for oil based stains. When using solvents, be sure the oven is
turned off and cool to the touch.
Moving the oven: The PDQ Oven is light enough to be moved by 2-4
people. Let the oven cool, disconnect the electrical power and remove
the cart before moving the oven. It is always advisable to secure the
oven to the floor for permanent use.
Dangerous
Electrical
Voltage
Caution, refer to
accompanying
documents
Caution
Hot Surface
Oven Setup
To save you freight cost and prevent damage to your new PDQ Oven,
we have shipped it to you partially disassembled. These assembly
instructions and diagrams should make setup fairly simple. You will
require 2-4 people, a 7/16” wrench and a 1/8” and 5/32” hex wrench,
along with the included hardware kit, to complete the setup.
1. Unband and unpack the oven. (Caution: Rollabout ovens
have tubes wrapped to the back containing the infrared
emitters, handle with care.)
2. The oven MUST be slid back 2”-4” away from the cart
before lifting.
3. Lifting the side of the oven opposite the control panel,
insert the round section of the legs into the leg holes on the
underside of the oven. (see drawing) Install the hex bolts
through the hole in the leg support into the threaded hole
on the underside of the oven and tighten the two set screws
for each leg a 1/8” hex wrench. Lift the control panel side
of the oven and repeat the process. (Note that the angled
supports on the legs run from front to back on the two
front legs and side to side on the back legs.)
3 12
11
Operating Suggestions
Flat Plastic:
1. Preheat the oven and tray/cart to the desired cooking temperature.
2. Place the plastic in the center of the cooking tray and roll the tray/
cart into the oven.
3. Your new PDQ Oven will work best if set at 400°F or 204°C
for plastics such as Polypropylene, Copolymer and Polyethylene.
Special plastics may require a different setting.
4. Plastics less than 1/8” or 3mm cook best when utilizing a “cool
tray” or by removing the tray/cart from the oven and allowing it
to cool to room temperature before placing the plastic on the tray
and sliding it into the oven.
5. Colored plastics generally will require 2-3 minutes longer to
cook than the same thickness natural color plastics.
Bubble Forming:
1. Lower the tray/cart to the lower position.
2. Preheat the oven to the desired cooking temperature. Normally
between 375°F and 440°F or 190°C and 225°C
3. Select the appropriate size bubble forming frame and insert the
plastic into the frame.
4. Position the bubble forming stand in the center of the tray/cart and
place the bubble forming frame on the stand and roll into the oven.
Oven Fan/s:
1. The fan/s circulate the heated air in the oven. The fan/s do not draw
external air into the oven or exhaust heated air out of the oven.
2. The fan/s are variable speed and are controlled by the fan control
knob on the front of the oven.
3. The oven operator shall determine the fan/s usage based on cooking
requirements and preferences.
The Teflon sheeting on the tray is a durable nonstick material.
However, it is not indestructible. It is wise to exercise care when
using it. For example, avoid sliding hard objects across the sur-
face. As with other materials, the surface will degrade over time.
Oven Setup
4
4. If you have a 5A model, install the casters on the cart using
the hardware provided.
5. Lift the lower section of the cart high enough to accept the
gas spring, then rotate the gas spring upward until the male
portion fits into the female portion of the cart. Insert the bolt
and lightly tighten the lock nut against the mount. Do not
over tighten as this is a pivot point.
6. Flip the cart over onto the wheels. Then carefully remove and
unpack the Teflon sheeted tray and replace it on the cart. Ad-
just the cart height using the quick release lever. (Use the
upper level for flat plastics and the lower level for bubble
forming)
UNLOCKED
Cart may be raised or lowered
to required height
LOCKED
Cart height is now locked into
p
osition
Oven Setup
5
7. Open the door (We suggest you secure the door in the open
position with a length of rope. Since it has nothing to re-
tain it at this point, it could potentially snap closed, caus-
ing injury.) and snap the gas shocks on to the ball studs
built into the door. Secure in place with the retaining pins.
(see drawing)
PDQ door shock clip assembly:
8. The oven should be bolted to the floor to insure that the door
and cart operate properly. The location of the front legs can
be determined by measuring the width of the door opening at
the top and using that same measurement for the bottom of
the door opening. Not bolting the legs to the floor can lead to
jamming of the door or cart.
9. Install the door handle using the 4 screws provided. (The
screws are shipped in their appropriate holes in the door to
keep the door trim secure during shipping.)
10. Remove the light guards from the light panel to provide ac-
cess to the L-Brackets. (see pictures next page)
10
Oven Controls Operation
The TEMPERATURE CONTROLLER is located on the control panel on
the front of the oven. To set the temperature of the oven, press and hold the
left hand () button and either increase the set point using the right hand
(▲) button, or decrease the set point using the middle (▼) button.
Routine adjustments
View set point
▲Increase set point
▼Decrease set point
The MAIN SWITCH is located on the control
panel on the front of the oven. Rotate the knob to
the ON position to enable oven use.
OFF ON
380-400 Volt Ovens:
The OVEN CONTROL SWITCH is located on
the control panel on the front of the oven. Rotate
the knob to the ON position to enable oven use.
208-240 and 380-400 Volt Ovens:
OFF ON
The FAN CONTROL KNOB is located on the
control panel on the front of the oven. Rotate the
knob all the way to the left to turn the fan OFF and
gradually rotate the knob to the right until the de-
sired fan speed is achieved.
9
Electrical and Warning Labels
Dangerous
Electrical
Voltage
Caution, refer to
accompanying
documents
Caution
Hot Surface
Main Switch
Control
Oven Control
Main Terminal
Blocks
208-240
volt
1 phase
380-400
volt
3 phase
1 Amp
Fuse
208-240V
630 MA
Fuse
380-400V Fan Control
6
Oven Setup
Remove the 3 screws
securing each light guard.
CAUTION: INFRARED EMITTERS ARE
FRAGILE. HANDLE WITH CARE
11. Insert the threaded ends of the emitter into the L-Brackets in
the light panel. Holding the ceramic at the end of the emitter,
so as not to disconnect it from the glass portion of the emitter,
tighten the nuts at each end against the L-Bracket. Each emit-
ter and two L-Bracket assembly is intended to “float” to allow
for emitter expansion and contraction.
12. Reinstall the light guards.
The light guards should
lightly touch the emitters
for support after tightening.
All electrical connections must be performed by
a certified electrician following all national and
local codes and regulations.
Electrical Connections
208-240 volt single phase units must be hardwired to your electrical
system utilizing an external circuit breaker and shut off mounted as
close as possible to the oven.
380-400 volt 3 phase units are provided with a 16A-6h plug and 8’ of
VDE rated cord. The oven must be connected to an external circuit
breaker and shut off mounted as close as possible to the oven.
7
External Circuit Breaker and Shut Off Required
208-240 Volt Single Phase
Oven
Model
Actual
Amperage
Recommended
Circuit Breaker
5A 6B 20 Amp 30 Amp
7C 23 Amp 30 Amp
8D-2 59 Amp 70 Amp
8E 39 Amp 50 Amp
380-400 Volt Three Phase
Oven
Model
Actual Amperage
Per Phase
Recommended
Circuit Breaker
5A 6B 8 Amp Check
7C 9 Amp Local and
8D-2 23 Amp National
8E 16 Amp Regulations
8
1. Remove the electrical panel (right side panel) by
removing the 3 screws on the back and the 3
screws across the lower edge of the panel with a
1/8” hex wrench
2. Mark the main power supply entry point where
indicated below.
3. Attach conduit to the oven at the main power sup-
ply entry point.
4. Connect the power wires to the terminal blocks
and ground screw.
5. Reinstall the side panel. The oven is ready for use.
CAUTION: SHEETMETAL EDGES MAY BE SHARP
Electrical Connections
Main power supply
entry point must be
2 1/2” from the
bottom of the oven
and inline with the
limit switch and
fuse.
Limit switch
Fuse
Back View
The PDQ Ovens have a maximum temperature setting of 450°F or 243°C.
In addition an over temperature shut off device (Limit Switch) is supplied
that will turn the emitters off if the temperature exceeds 500°F or 260°C.
A reset button is located on the back of the oven above the main power
supply entry point. Unscrew the cap and push the button firmly if an over
temperature situation occurs.
Over Temperature Protection:
Over Temperature Protection Device Check:
1. Disconnect electrical power and ensure the oven is cool to the touch.
2. Remove the devices’ temperature probe (short copper bulb and capillary
tube not the long chrome probe) from the mount on the inside of oven.
3. Insert probe into a handheld dry-well calibrator (ex. Hart Scientific
9100S) and heat the probe.
4. The device should trip between 500°F and 525°F.
5. Allow the probe to cool to room temperature and reinstall in mount.
6. Reset the device by pressing the reset button on the device.
208-240V
Single
380-400V
Three
All electrical connections must be performed by
a certified electrician following all national and
local codes and regulations.
Electrical Connections
208-240 volt single phase units must be hardwired to your electrical
system utilizing an external circuit breaker and shut off mounted as
close as possible to the oven.
380-400 volt 3 phase units are provided with a 16A-6h plug and 8’ of
VDE rated cord. The oven must be connected to an external circuit
breaker and shut off mounted as close as possible to the oven.
7
External Circuit Breaker and Shut Off Required
208-240 Volt Single Phase
Oven
Model
Actual
Amperage
Recommended
Circuit Breaker
5A 6B 20 Amp 30 Amp
7C 23 Amp 30 Amp
8D-2 59 Amp 70 Amp
8E 39 Amp 50 Amp
380-400 Volt Three Phase
Oven
Model
Actual Amperage
Per Phase
Recommended
Circuit Breaker
5A 6B 8 Amp Check
7C 9 Amp Local and
8D-2 23 Amp National
8E 16 Amp Regulations
8
1. Remove the electrical panel (right side panel) by
removing the 3 screws on the back and the 3
screws across the lower edge of the panel with a
1/8” hex wrench
2. Mark the main power supply entry point where
indicated below.
3. Attach conduit to the oven at the main power sup-
ply entry point.
4. Connect the power wires to the terminal blocks
and ground screw.
5. Reinstall the side panel. The oven is ready for use.
CAUTION: SHEETMETAL EDGES MAY BE SHARP
Electrical Connections
Main power supply
entry point must be
2 1/2” from the
bottom of the oven
and inline with the
limit switch and
fuse.
Limit switch
Fuse
Back View
The PDQ Ovens have a maximum temperature setting of 450°F or 243°C.
In addition an over temperature shut off device (Limit Switch) is supplied
that will turn the emitters off if the temperature exceeds 500°F or 260°C.
A reset button is located on the back of the oven above the main power
supply entry point. Unscrew the cap and push the button firmly if an over
temperature situation occurs.
Over Temperature Protection:
Over Temperature Protection Device Check:
1. Disconnect electrical power and ensure the oven is cool to the touch.
2. Remove the devices’ temperature probe (short copper bulb and capillary
tube not the long chrome probe) from the mount on the inside of oven.
3. Insert probe into a handheld dry-well calibrator (ex. Hart Scientific
9100S) and heat the probe.
4. The device should trip between 500°F and 525°F.
5. Allow the probe to cool to room temperature and reinstall in mount.
6. Reset the device by pressing the reset button on the device.
208-240V
Single
380-400V
Three
9
Electrical and Warning Labels
Dangerous
Electrical
Voltage
Caution, refer to
accompanying
documents
Caution
Hot Surface
Main Switch
Control
Oven Control
Main Terminal
Blocks
208-240
volt
1 phase
380-400
volt
3 phase
1 Amp
Fuse
208-240V
630 MA
Fuse
380-400V Fan Control
6
Oven Setup
Remove the 3 screws
securing each light guard.
CAUTION: INFRARED EMITTERS ARE
FRAGILE. HANDLE WITH CARE
11. Insert the threaded ends of the emitter into the L-Brackets in
the light panel. Holding the ceramic at the end of the emitter,
so as not to disconnect it from the glass portion of the emitter,
tighten the nuts at each end against the L-Bracket. Each emit-
ter and two L-Bracket assembly is intended to “float” to allow
for emitter expansion and contraction.
12. Reinstall the light guards.
The light guards should
lightly touch the emitters
for support after tightening.
Oven Setup
5
7. Open the door (We suggest you secure the door in the open
position with a length of rope. Since it has nothing to re-
tain it at this point, it could potentially snap closed, caus-
ing injury.) and snap the gas shocks on to the ball studs
built into the door. Secure in place with the retaining pins.
(see drawing)
PDQ door shock clip assembly:
8. The oven should be bolted to the floor to insure that the door
and cart operate properly. The location of the front legs can
be determined by measuring the width of the door opening at
the top and using that same measurement for the bottom of
the door opening. Not bolting the legs to the floor can lead to
jamming of the door or cart.
9. Install the door handle using the 4 screws provided. (The
screws are shipped in their appropriate holes in the door to
keep the door trim secure during shipping.)
10. Remove the light guards from the light panel to provide ac-
cess to the L-Brackets. (see pictures next page)
10
Oven Controls Operation
The TEMPERATURE CONTROLLER is located on the control panel on
the front of the oven. To set the temperature of the oven, press and hold the
left hand () button and either increase the set point using the right hand
(▲) button, or decrease the set point using the middle (▼) button.
Routine adjustments
View set point
▲Increase set point
▼Decrease set point
The MAIN SWITCH is located on the control
panel on the front of the oven. Rotate the knob to
the ON position to enable oven use.
OFF ON
380-400 Volt Ovens:
The OVEN CONTROL SWITCH is located on
the control panel on the front of the oven. Rotate
the knob to the ON position to enable oven use.
208-240 and 380-400 Volt Ovens:
OFF ON
The FAN CONTROL KNOB is located on the
control panel on the front of the oven. Rotate the
knob all the way to the left to turn the fan OFF and
gradually rotate the knob to the right until the de-
sired fan speed is achieved.
11
Operating Suggestions
Flat Plastic:
1. Preheat the oven and tray/cart to the desired cooking temperature.
2. Place the plastic in the center of the cooking tray and roll the tray/
cart into the oven.
3. Your new PDQ Oven will work best if set at 400°F or 204°C
for plastics such as Polypropylene, Copolymer and Polyethylene.
Special plastics may require a different setting.
4. Plastics less than 1/8” or 3mm cook best when utilizing a “cool
tray” or by removing the tray/cart from the oven and allowing it
to cool to room temperature before placing the plastic on the tray
and sliding it into the oven.
5. Colored plastics generally will require 2-3 minutes longer to
cook than the same thickness natural color plastics.
Bubble Forming:
1. Lower the tray/cart to the lower position.
2. Preheat the oven to the desired cooking temperature. Normally
between 375°F and 440°F or 190°C and 225°C
3. Select the appropriate size bubble forming frame and insert the
plastic into the frame.
4. Position the bubble forming stand in the center of the tray/cart and
place the bubble forming frame on the stand and roll into the oven.
Oven Fan/s:
1. The fan/s circulate the heated air in the oven. The fan/s do not draw
external air into the oven or exhaust heated air out of the oven.
2. The fan/s are variable speed and are controlled by the fan control
knob on the front of the oven.
3. The oven operator shall determine the fan/s usage based on cooking
requirements and preferences.
The Teflon sheeting on the tray is a durable nonstick material.
However, it is not indestructible. It is wise to exercise care when
using it. For example, avoid sliding hard objects across the sur-
face. As with other materials, the surface will degrade over time.
Oven Setup
4
4. If you have a 5A model, install the casters on the cart using
the hardware provided.
5. Lift the lower section of the cart high enough to accept the
gas spring, then rotate the gas spring upward until the male
portion fits into the female portion of the cart. Insert the bolt
and lightly tighten the lock nut against the mount. Do not
over tighten as this is a pivot point.
6. Flip the cart over onto the wheels. Then carefully remove and
unpack the Teflon sheeted tray and replace it on the cart. Ad-
just the cart height using the quick release lever. (Use the
upper level for flat plastics and the lower level for bubble
forming)
UNLOCKED
Cart may be raised or lowered
to required height
LOCKED
Cart height is now locked into
p
osition
Oven Setup
To save you freight cost and prevent damage to your new PDQ Oven,
we have shipped it to you partially disassembled. These assembly
instructions and diagrams should make setup fairly simple. You will
require 2-4 people, a 7/16” wrench and a 1/8” and 5/32” hex wrench,
along with the included hardware kit, to complete the setup.
1. Unband and unpack the oven. (Caution: Rollabout ovens
have tubes wrapped to the back containing the infrared
emitters, handle with care.)
2. The oven MUST be slid back 2”-4” away from the cart
before lifting.
3. Lifting the side of the oven opposite the control panel,
insert the round section of the legs into the leg holes on the
underside of the oven. (see drawing) Install the hex bolts
through the hole in the leg support into the threaded hole
on the underside of the oven and tighten the two set screws
for each leg a 1/8” hex wrench. Lift the control panel side
of the oven and repeat the process. (Note that the angled
supports on the legs run from front to back on the two
front legs and side to side on the back legs.)
3 12
208-240V SINGLE
PHASE
CONTROl
lfR
12345678
ON
/OFF
SW
IT
CH
l1MlT
5wrrCH
FUSE
40WT
LIGHT
BULB
INFRARED
EMITTERS
,,~
TRANSFORMER
MERCURY
CONTACTOR
L1
L2
GND
~
13 2
FOR YOUR SAFETY, PLEASE
OBSERVE THESE
WARNINGS!
PDQ Ovens are designed specifically for heating plastics for vacuum
forming and have features that make it then inappropriate for other uses.
The design is such that heating other materials may be dangerous, or
may damage the oven. Protection provided by the equipment may be
impaired if the unit is not used in a manner specified by the manufac-
turer.
Do not install or operate the PDQ Oven on or near flammable materials
or gasses. Be sure to allow sufficient ventilation around oven surfaces.
OTS Corp recommends 6” minimum.
Cleaning: We recommend cleaning your PDQ Oven with either glass
cleaner for water based stains, or a solvent such as acetone or mineral
spirits for oil based stains. When using solvents, be sure the oven is
turned off and cool to the touch.
Moving the oven: The PDQ Oven is light enough to be moved by 2-4
people. Let the oven cool, disconnect the electrical power and remove
the cart before moving the oven. It is always advisable to secure the
oven to the floor for permanent use.
Dangerous
Electrical
Voltage
Caution, refer to
accompanying
documents
Caution
Hot Surface
!!
2!
.) " · 1
•
•
1
Contents:
1. Contents
2. Safety Warnings (please read first)
3. Oven Setup
4. Oven Setup
5. Oven Setup
6. Oven Setup
7. Electrical Connections
8. Electrical Connections
Over Temperature Shut Off Device Check
9. Electrical and Warning Labels
10. Oven Controls Operation
11. Operating Suggestions
12. 208-240V Single Phase Wiring Diagram
13 380-400V Three Phase Wiring Diagram
14. Warranty Information
14
PDQOVEN
1 YEAR
LlMITED
WARRANTY
OTS
Corpor
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cords:
SeriaI
No.
____________
_ Model No.
___________
_
Dale Purchased: _
_______
_
220 MerrinlOn
A,
·e., Wea"en '
i1I
e, N
orth
Caro
liu3 U
SA
28787
800-221-47
69
828-658-8330
FAX
828-658-8363
DECLARATION OF CONFORMITY
Manufacturer's Name:
Manufacturer's Address:
Importer's Name:
Importer's Address:
Type
of
Equipment:
Model No:
Year
of
Manufacture:
Application
of
Council Directives 93/42/EEC
And EMC 89/336/EEC
Standards
to
which Conformity
is
Declared
EN 61010-1:04, R2009
EN 61010-2-010: 2003
EN 50081-1: 1992 and
EN 50082-1: 1997
OTS Corporation
220 Merrimon Avenue
Weaverville, NC 28787 USA
Industrial Infrared Oven
5-A, 6-B, 7-C, 8-D, 8-E, BT-4,
BI-l,
PO-2
2014
l, the undersigned, hereby declare that the equipment specified above
Conforms to the Directive and Standard.
nie
Vid",
id,",
SigM'"re, &
Date:
April17,2014
Full Name: Richard Anderson
ELECTRIC OVEN CR-5000G*
with radiation heating
USERS MANUAL
Introduction:
1. Concerning the Oven CR-5000G – technical characteristics:
The apparatus is made from quality stainless steel sheet; other parts are conveniently
protected against corrosion. All build-in elements have been tested. When opened, the
specially designed door allows an easy approach to the interior and avoids any risk of
burning. The double glassed window allows also a view in the interior. Parts under
treatment can be loaded and unloaded by pulling the PTFE-coated sliding plate. The
exact reproducibility of the temperature is ensured by a high precision, microprocessor-
based electronic temperature regulator. Starting from the room temperature, the oven
attains 170°in about 60 minutes owing to the six heating elements, disposed under the
ceiling and over the floor of the chamber. The total available power is 4500 W.
The oven is built for working at the maximal temperature of 200°C . The installed power is
sufficient for attaining higher levels and the temperature controller as well can be set in
consequence, but no guarantee can be given in this case for long term use.
2. CASE and unpacking:
Ovens are delivered wrapped in plastic foil and in a wooden case. After having opened
the top of the case, remove the shelf. The package containing the four feet and all
corresponding screws deposited upon the oven. The two counter-weights are nailed
against the side wall of the case. After having removed the front panel of the case, the
oven can be drown out.
3. MOUNTING ON THE FEET:
The oven has to be lifted by any lifting-engine or by hand to the level corresponding to the
length of the feet (650 mm). The four feet have to be screwed on the angles of the base
frame and the shelf on the half height of them (Figures on page 9).
4. INSTALLING THE COUNTER-WEIGHTS:
The two counter-weights have to be installed on the door's levers and tightened with
screws.
5. FIRST OPENING THE OVEN:
The internal sliding plate is wedged for transportation with plastic foam parts that have to
be removed. The reserve roll of teflon covered fiber cloth, the users Manual and a
certain number of spare parts in separate packages can be found on the plate.
6. Electrical connection:
As delivered, the oven CR-5000G* is cabled for 400V/3N (3 phase) with cord 5 x 1.5
mm².
The modification to single phase 230 V supply is possible by changing the wiring on the
connector plate (ask for Instructions)
_____________________
*) The asterisk signifies that the Oven is delivered with an additional set of spare parts (QUIT A)
5, place de la Gare, CH - 1296 COPPET
Tél. 0041/22 354 8181 Fax 0041/22 354 8180
e-mail: jdbro@iprolink.ch, info@crequipements.ch
Oven CR-5000G* page 2
7. Controller setting:
The main four-digit display on the electronic temperature controller "K 48" indicates
permanently the real temperature in the oven.
The controller has two levels of programming.
Level 1 - working temperature setting: By pressing twice shortly the key P, the actual set
value ( SP1 ) appears. During the time when this value is displayed, the value can be
increased or decreased by pressing the keys UP or DOWN. Five seconds after having
released the keys,, the display returns back to its normal indication mode (the factory setting
is at 175°C).
Level 2 allows setting a number of parameters, which have been pre-set in the factory. Their
codes appear when pressing the key P for more than 3 seconds.
WARNING !– It is recommended not to modify their setting, at risk to make the
controller unusable! (In case of particular problems, ask for detailed Instructions).
Left and right on the front panel of the controller are also LEDs, indicating the ON or OFF
position of the outputs (OUTPUT 1 only is used) and a shift index with 3 LEDs, working in
the following way:
Red LED ◄flashing: Process value lower than 5 units of Set Point value
Red LED ◄ON: Process value lower within 5 units in respect of Set Point value Green
LED ■ON: Process value equal to Set Point value
Red LED ►ON: Process value upper within 5 units in respect of Set Point value
Red LED ►flashing: Process value upper within 5 units of Set Point value
Note : When setting the working temperature, consider that it can be slightly different from
that, indicated on the controller’s display.
E.g. : the internal temperature inside 6 mm thick polypropyilene plates, obtained after at least
20 minutes of stabilisation (starting from the having moment when the pre-selected value
has been reached) is about 5° lower than displayed. When using other thicknesses of
material, the stabilisation period duration and the temperature lag have to be adjusted in
consequence.
Uniformity over the working area: The temperature at the working level around 170°i s
uniformly distributed within limits ±1°on an area, limited to the distance of 100 mm from the
side and back walls, but 150 mm from the door.
This manual suits for next models
3
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