OXE OXE-200 HP User manual

USER MANUAL
OXE 200 HP

“THE OXE POWER HEAD IS A WELL PROVEN DIESEL
ENGINE INHERENTLY MORE EFFICIENT THAN GASOLINE
ENGINES CONTRIBUTING TO LOW FUEL CONSUMPTION”

Overview
3
INTRODUCTION
Publication No: ODM1005
Maintenance Operating
Technical data

55
CONTENT
Overview____________________________ 1
About this manual ___________________ 1
Safety information ___________________ 2
Symbols and signs _________________ 2
Rotating parts_____________________ 2
Hot parts_________________________ 2
Electric parts _____________________ 2
Engine shut-off switch and cord ______ 2
Engine exhaust emissions ___________ 3
Modifications________________________ 3
Accessories ______________________ 3
Safe boating ________________________ 3
Boater’s responsibilities_____________ 3
Boat horse power capacity __________ 3
Boat performance capacity __________ 3
Warning and information labels_________ 4
Main components ____________________ 6
Instrumentation _____________________ 8
control head ________________________ 8
Control head operation________________ 9
Control lamp______________________ 9
Indicator dimming feature ___________ 9
Neutral indicator lamp ______________ 9
Control head range_________________10
Neutral throttle warmup ____________10
Low speed control _________________11
Trolling mode _____________________11
Adjustable lever feel _______________12
Outboard Installation _________________13
Mounting the outboard ________________14
Mounting height ___________________14
Engine connector __________________15
Connecting the battery______________15
Connecting fuel line ________________16
Engine shut-off cord________________16
Breaking in the engine ________________16
Operating __________________________ 17
Before start-up ______________________17
Checking the fuel level ______________17
Controls _________________________17
Outboard_________________________17
Filling fuel________________________18
Check engine oil, hydraulic oil and
belt oils __________________________18
Check fluid level in power trim and
tilt unit__________________________ 20
Starting the outboard _________________21
Prestart checks ___________________21
Warming up the engine ____________ 22
Shiing _________________________ 23
Stopping the engine _______________ 23
Power trim operation ________________ 24
Adjusting the trim angle____________ 25
Adjusting the boat trim ____________ 25
Bow up _________________________ 25
Bow down________________________26
Technical data Maintenance Operating Overview
Overview
Operating
Maintenance
Technical data

Power tilt operation __________________26
Procedure for tilting up ____________ 27
Procedure for tilting down __________ 27
Power trim and tilt switch on engine
cowling _________________________ 27
Maintenance________________________ 29
Outboard care ______________________ 29
Owners responsibility________________ 29
Transporting the outboard ____________ 29
Storing the outboard_________________ 30
Winterization of the outboard _______ 30
Cleaning the outboard ________________31
Flushing the power unit ______________ 32
Checking and other maintenance_______ 33
Check the intake system ___________ 33
Check the air filter ________________ 33
Check the engine for oil leakage _____ 33
Check drive belts _________________ 33
Check the battery _________________ 33
Check the electric system __________ 33
Check the fuel system _____________ 34
Priming the fuel system____________ 34
Check cooling system _____________ 35
Check water intake________________ 36
Check coolant level and mixture _____ 36
Check power trim and tilt system ____ 37
Check the propeller _______________ 38
Check the top cowling _____________ 39
Check the cowling sealing __________ 39
Check painted surfaces ____________ 39
Inspect anodes ___________________ 40
Change fluids and filters ______________ 42
Change fuel filter _________________ 42
Replace hydraulic oil and filter _______ 43
Clean seawater strainer____________ 44
Replace air filter __________________ 44
Change engine oil_________________ 45
Replace engine oil filter ____________ 45
Change lower belt oil ______________ 46
Change coolant____________________47
Replace thermostat _______________ 48
Replace propeller __________________49
Lubricating and greasing ______________51
Power trim and tilt unit _____________51
Maintenance schedule________________ 52
Fault codes _________________________59
Trouble shooting ____________________ 62
Technical data ______________________ 63
Recommended fluids and grease_______ 64
Diesel fuels ________________________ 65

1
OVERVIEW
ABOUT THIS MANUAL
This manual provides you with the information
you need to know about starting, operating and
maintaining your OXE Diesel engine.
Read this manual carefully and learn how to
operate your outboard properly. Always contact
your dealer if you have any questions.
Using and attending the engine properly will
preserve its qualities for a long operating
life. Follow the instructions in this manual on
operating this engine and carry out inspections
as described on a regular basis.
Cimco Marine AB
Metallgatan 19a
SE-262 72 Ängelholm, Sweden
[phone]
[email protected]
Technical data Maintenance Operating Overview

2
OVERVIEW
SAFETY INFORMATION
Do note remove or replace the top cover with
the engine running.
Hot parts
!DANGER
During and aer operation, engine parts
could be hot enough to cause burns. Do not
touch any parts under the top cover until the
engine has cooled off.
Electric parts
!DANGER
Do not touch any electrical parts while
starting the engine. They can cause shock or
electrocution.
Engine shut-off switch and cord
!DANGER
The purpose of a lanyard stop switch is to
stop the engine when the operator moves far
enough away from the operator’s position to
activate the switch.
Attach the engine shut-off cord so that the
engine stops if the operator falls overboard
or leaves the helm.
When activating the engine shut-off switch
the engine will stop immediately, but the
boat will continue to coast for some distance
depending on velocity and degree of any turn
at shut down.
Safety and operating information that is
practiced, along with good common sense,
can help prevent personal injury and product
damage.
Symbols and signs
!DANGER
This indicates a hazardous situation which,
if not avoided, will result in death or serious
injury.
!WARNING
This indicates a hazardous situation which, if
not avoided, could result in death or serious
injury.
!CAUTION
This indicates a hazardous situation which,
if not avoided, could result in minor or
moderate injury.
NOTE! Important information
Rotating parts
!DANGER
Rotating parts can cause cuts, mutilation or
strangulation.
Hands, feet, hair, jewelry, clothing, PFD-
straps, etc. can become entangled with
internal rotating parts of the engine or
exposed moving parts.

3
Engine exhaust emissions
!WARNING
Inhaling engine exhaust gases can result
in carbon monoxide poisoning, which can
lead to unconsciousness, brain damages, or
death. Avoid exposure to carbon monoxide
gas.
Stay clear from exhaust areas when the
engine is running. Keep the boat well
ventilated.
MODIFICATIONS
!WARNING
Do not attempt to modify the outboard.
Modifications may reduce safety and
reliability, and render the outboard unsafe or
illegal to use.
Accessories
The outboard must not be modified in any
way except with accessories and service kits
approved by the manufacturer.
SAFE BOATING
Boater’s responsibilities
It is always the operator (driver) that is
responsible for the correct and safe operation
of the boat and the safety of its occupants and
general public. We strongly recommended that
each operator reads and understands the entire
manual before operating the outboard.
Be sure that at least one additional person
onboard is instructed in the basics of starting
and operating the outboard and boat handling in
case the driver is unable to operate the boat.
Boat horse power capacity
Exceeding the boat’s maximum power
rating can cause serious injury or death. Any
overpowering of the boat can affect boat control
and flotation characteristics or break the
transom.
Do not install an outboard that exceeds the
boat’s maximum power and weight rating.
Boat performance capacity
Do not overpower or overload your boat.
Most boats will carry a required capacity plate
indicating the maximum acceptable power
and load as determined by the manufacturer.
If in doubt, contact your dealer or the boat
manufacturer.
Technical data Maintenance Operating Overview

4
OVERVIEW
Label Information Location
Heat warning label
30-0300-003
Warning for hot surfaces, which
could result in burns.
1. Placed on the turbo pressure pipe.
2. Placed on the lower part of the
intercooler, near the primary belt
housing.
Rotation warning label
WARNING
Keep hands, hair, and clothing away from
rotating parts while the engine is running.
30-0300-004CIMCO MARINE AB
Warning for rotating parts. 1. Placed on the lower timing belt cover,
on engine front.
2. Placed next to the upper belt housing.
Electrical warning label
WARNING
Do not touch or remove electrical parts when
starting the engine or during operation.
30-0300-005CIMCO MARINE AB
Warning for electrical hazards. Placed on the ECU-bracket.
Read manual label 1
30-0300-009CIMCO MARINE AB
A reminder of the importance to
read manuals prior to the initial
use of equipment or machinery.
The manual contains information
needed for proper operation,
maintenance and care.
Placed on the upper cowling, next to the
trim and tilt button.
Read manual label 2
WARNING
Do not touch or remove electrical parts when
starting the engine or during operation.
30-0300-005CIMCO MARINE AB
Placed on top of the timing belt cover.
WARNING AND INFORMATION LABELS