OXE OXE-150 HP User manual

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OXE 150/200 HP INSTALLATION MANUAL
INSTALLATION MANUAL 1.0
Publication No: ODM1003
DIESEL ENGINE

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OXE 150/200 HP INSTALLATION MANUAL

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OXE 150/200 HP INSTALLATION MANUAL
PREFACE
ABOUT THIS MANUAL
This manual provides you with the information you need to install your OXE
150/200 HP outboard.
Specifications and descriptions are subject to change without notice
PREFACE
Cimco Marine AB
Metallgatan 19a
SE-262 72 Engelholm, Sweden
[phone]
[email protected]

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OXE 150/200 HP INSTALLATION MANUAL

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OXE 150/200 HP INSTALLATION MANUAL
CONTENTS
Preface ________________________________________________________________________________ 3
About this manual___________________________________________________________________ 3
Warning signs / levels of warnings _________________________________________________________ 7
Regulations designed to prevent accidents with personal injury and damage to engine____________ 7
Important information ____________________________________________________________________ 9
Recommended fluids and grease_______________________________________________________ 9
Diesel fuels ________________________________________________________________________ 9
Avoiding fuel flow restrictions ________________________________________________________ 10
Selecting acessories for the outboard __________________________________________________ 10
Unpacking instructions __________________________________________________________________ 11
Installation Specifications ________________________________________________________________ 14
Mounting the outboard __________________________________________________________________ 16
Installing Transom mount ___________________________________________________________ 17
Dual outboard installation ___________________________________________________________ 18
Triple outboard installation___________________________________________________________ 19
Quad outboard installation ___________________________________________________________ 19
outboard mounting _________________________________________________________________ 20
High speed application ______________________________________________________________ 20
Propeller selection______________________________________________________________________ 22
Propeller installation ____________________________________________________________________ 24
Fuel system ___________________________________________________________________________ 27
External fuel filter __________________________________________________________________ 27
External fuel pump ________________________________________________________________ 27
Fuel rail pressure pump _____________________________________________________________ 27
Fuel rail assembly__________________________________________________________________ 28
Fuel injectors _____________________________________________________________________ 28
Quick-connect fitting________________________________________________________________ 28
Fuel pipe O-rings __________________________________________________________________ 28
Installing fuel lines and components ___________________________________________________ 28
bleed the Fuel system_______________________________________________________________ 29
STEERING_____________________________________________________________________________ 30
ELECTRO STEERING WITh JOYSTICK ___________________________________________________ 30
ELECTRO STEERING WITH JOYSTICK___________________________________________________ 30
ELECTRO STEERING WITHOUT JOYSTICK _______________________________________________ 31
POWER STEERING (SERVO-ASSISTED STEERING) ________________________________________ 32
CONTENTS

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OXE 150/200 HP INSTALLATION MANUAL
Electrical system _______________________________________________________________________ 34
Wiring ________________________________________________________________________________ 34
NMEA2000, 1A (F101) _______________________________________________________________ 34
G4 - Single engine applications _______________________________________________________ 35
G4 - Twin engine application__________________________________________________________ 36
G4 - Tripple engine application ________________________________________________________ 37
G4 - Quad engine application _________________________________________________________ 38
References for cable harness connections ______________________________________________ 39
G4-Tripple and G4-Quad applications in combination with 3.5” /7” Display _____________________ 39
User ignition signal, 1A (F102) ________________________________________________________ 40
Electrical system _______________________________________________________________________ 44
Electrical Components ______________________________________________________________ 44
Engine control unit _________________________________________________________________ 46
wiring ___________________________________________________________________________ 47
Power trim and tilt unit power cable assembly ___________________________________________ 47
Wiring on ECU bracket assembly ______________________________________________________ 48
Power cable assembly ______________________________________________________________ 50
Power connectors, PSU _____________________________________________________________ 51
Mounting the ECU bracket assembly on the engine _______________________________________ 52
Mounting of remaining engine harness on engine ________________________________________ 57
Battery sizing _____________________________________________________________________ 65
Twin installation ___________________________________________________________________ 65
Electric power cable connection process________________________________________________ 66
From the main electric power switch: __________________________________________________ 66
Electric power cable connection process________________________________________________ 68
From the main electric power switch: __________________________________________________ 68
CONTENTS

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OXE 150/200 HP INSTALLATION MANUAL
WARNING SIGNS AND REGULATIONS
WARNING SIGNS AND REGULATIONS
LEVELS OF WARNINGS
Important instructions which concern technical safety and protection of persons
are emphasised as shown below.
!WARNING
A warning indicates a hazardous situation which, if ignored, could result in
death or serious injury.
!DANGER
This refers to working and operating procedures which must be complied
with in order to prevent damage to or destruction of material.
!CAUTION
A caution indicates special precautions that must be taken to avoid damage
to the products or other property.
NOTE! Explanatory descriptions which help in understanding the relevant work
or operating procedure to be carried out.
REGULATIONS DESIGNED TO PREVENT ACCIDENTS
WITH PERSONAL INJURY AND DAMAGE TO ENGINE
Installation work may only be performed by authorised and skilled
personnel.
- Keep area surrounding engine, ladders and stairways free of oil and
grease. Accidents caused by slipping can have serious consequences.
- Persons must not stand under an engine suspended on a crane hook.
Keep liing gear in order.
- Wear close-fitting working clothes.
- During installation work, switch off the battery master switch.
- The engine may only be started and operated by authorised personnel.
- Always use genuine OXE Diesel parts only. Installation of “equally” good parts
from other suppliers may cause severe damage for which the workshop
carrying out the work is responsible.
- Use only OXE Diesel-approved service products (fuel, engine oil, anti-freeze
and anti-corrosion agent).
Pay attention to cleanliness. Diesel fuel must be free of water.

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OXE 150/200 HP INSTALLATION MANUAL

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OXE 150/200 HP INSTALLATION MANUAL
IMPORTANT INFORMATION
RECOMMENDED FLUIDS AND GREASE
Quantity
Fluid Quality Metric English
Fuel EN 590 (with national environmental and cold weather
standards)
ASTM D 975 No. 1 and No. 2
JIS KK 2204
- -
Engine oil
change incl.
filter
5w-30 dexos2 API SM/CF GM-LL-A025 /
B025 ACEA A3/B4
5.5 liters 5.8 quarts
Gear oil Fully Synthetic Dual Clutch Transmission Fluid - DCT 2.0 liters 2.1 quarts
Cooling system,
coolant mixture
GM Long-Life Coolant - Specification B040 1065/
Distilled water (30/70)
7.5 liters 7.9 quarts
Grease DIN 51502:KP2.5K-20
ISO 6743: ISO-L-XBCEB2.5
- -
Power trim and
tilt unit
ATF Dexron II 0.5-0.7 liters 0.52-0.73 quarts
Upper belt oil Fully Synthetic Transmission Fluid - ATF / Dexron HP 0.33 liters 0.34 quarts
Lower belt oil Fully Synthetic Transmission Fluid - ATF / Dexron HP 2 liters 2.1 quarts
NOTE! Only use fuels, lubricants etc. in accordance with Cimco Marine AB regulations. Otherwise the
manufacturer’s liability for defects will not apply!
Also refer to User’s manual and Service manual.
DIESEL FUELS
The composition of the fuels is vital for operation of the OXE outboard, its service life, and emissions. To meet
the performance specified and to run the boat cleanly and quietly, it is important that fuel as recommended in
table Recommended fluids and grease is used.
NOTE! The fuel must meet national and international standards.
OXE-diesel engines can be operated on local diesel fuel, not exceeding 350 ppm sulphur. Using such fuel will
increase the outboard’s emission levels and cause excessive wear and shorter lifetime.
NOTE! Large differences in composition occur in local fuel specifications. This can result in higher fuel
consumption, higher emissions and less power output.
IMPORTANT INFORMATION

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OXE 150/200 HP INSTALLATION MANUAL
AVOIDING FUEL FLOW RESTRICTIONS
!WARNING
Adding components to the fuel supply system as in filters, valves, fittings,
etc. may restrict the fuel flow and could cause engine stalling at low speed,
and/ or a lean fuel condition at high RPM, that could cause engine damage.
SELECTING ACESSORIES FOR THE OUTBOARD
Genuine Cimco Marine Parts and Accessories have been specifically designed and
tested for this outboard.
Some accessories not manufactured or sold by Cimco Marine are not designed to
be safely used with this outboard or outboard operating system. Acquire and read
the Installation, Operation, Maintenance and Accessories manuals for all selected
accessories.
IMPORTANT INFORMATION

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OXE 150/200 HP INSTALLATION MANUAL
UNPACKING INSTRUCTIONS
UNPACKING INSTRUCTIONS
1. Move the outboard box by means of a pallet truck.
!CAUTION
Follow instructions on the outboard box.
2. Remove the shell from the frame.

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OXE 150/200 HP INSTALLATION MANUAL
3. Remove the upper and side parts of the frame.
!CAUTION
Do not damage the outboard surface.
4. Remove the top cowling.
5. Remove and take care of the document folder placed nereby the ECU.
NOTE! These documents shall always follow the outboard!
!DANGER
Do not remove the engine from the frame.
6. Mount shackles and liing straps to the liing eyes.
UNPACKING INSTRUCTIONS

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OXE 150/200 HP INSTALLATION MANUAL
!DANGER
Do not remove the engine from the frame before liing operation.
!CAUTION
This is a two men operation.
7. Slowly li the outboard and frame into upright position.
!CAUTION
Do not damage the paint coat of the transom unit.
8. Remove screws, spacers and nuts carefully.
!CAUTION
This is a two men operation.
9. Carefully remove the frame from engine. Hold the engine in order to keep it
from swinging.
Lista över medskickade saker som kan bockas av?
UNPACKING INSTRUCTIONS

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OXE 150/200 HP INSTALLATION MANUAL
INSTALLATION SPECIFICATIONS
When mounting the outboard, ensure there will be clearance for engine movements from port to starboard as
well as during trim and tilt operations.
Fig. 1 Clearance needed for outboard moving from port to starboard
Fig. 2 Clearance needed for outboard trim and tilt operation
INSTALLATION SPECIFICATIONS

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OXE 150/200 HP INSTALLATION MANUAL
a
Transom opening - minimum cm inch
Twin/Triple/Quad 81,3 32
INSTALLATION SPECIFICATIONS

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OXE 150/200 HP INSTALLATION MANUAL
MOUNTING THE OUTBOARD
MOUNTING THE OUTBOARD
!WARNING
Overpowering a boat may cause severe instability. Never install an outboard that exceeds the maximum
boat horsepower rating capacity. Always check with your dealer!
Improper mounting of the outboard could result in hazadous conditions, such as poor handling, loss of
controlor fire hazards. Only autherised personell should mount the OXE Outboard.
Fig. 3 Outboard mounting height (H)
Minimum height between water surface and bracket seating point
Model Min. height (H)
OXE Diesel P2 - 200 150 mm 5.9 in
Under mooring of boat with a maximum boat load, maintain the minimum alowable height (H) shown in the
illustration between the water surface and the clamp bracket seating point. Remember to check and adjust the
height if you change CG or increase maximum boat load.

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OXE 150/200 HP INSTALLATION MANUAL
MOUNTING THE OUTBOARD
INSTALLING TRANSOM MOUNT
Fig. 4 Transom mount, measurements and bolt pattern
Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.)
B1 125.4 (4.9) B8 — C1 — AN1 52 (2.0)
B2 254 (10.0) B9 18.5 (0.7) C2 — AN2 102 (4.0)
B3 163.5 (6.4) B10 — C3 79 (3.1)
B4 50.8 (2.0) B11 — D1 13 (0.5)
B5 180 (7.1) B12 — D2 55.5 (2.2)
B6 411 (16.2) B13 20 (0.79) D3 —
B7 — D4 —

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OXE 150/200 HP INSTALLATION MANUAL
MOUNTING THE OUTBOARD
1. Determine boat transom center line
Take the measurements a, b, c and d. Measurements a and b should be similar and so should
measurements c and d be.
Note! Recheck the measurements and verify that the transom centerline position is straight!
Fig. 5 Centerline measurements
Dual outboard installation
Mount both outboards so that the distance of each outboard centerline to the transom centerline is the same
on both sides, i.e. measurements (e) and (f) should be the same. Ensure to maintain a minimum distance (a)
between both vertical centerlines of the outboards.
!CAUTION
- Ensure that distance e and f are similar
- T1 must be the same as e plus f and no less than the minimum distance a. Check dimensions.
Fig. 6 Transom centerline - dual installation

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OXE 150/200 HP INSTALLATION MANUAL
MOUNTING THE OUTBOARD
Triple outboard installation
Set outboards as shown in figure below. The center outboard should be equipped with a longer rig than the le
and right outboard..
Fig. 7 Triple outboard installation
Quad outboard installation
Set the outboards as shown in figure below. The inner outboards should be equipped with a onger rig than the
outer outboards.
Fig. 8 Quad outboard installation

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OXE 150/200 HP INSTALLATION MANUAL
OUTBOARD MOUNTING
1. Anti-cavitation plate
Fig. 9 Outboard mounting height
2. Adjust the outboard height so that the anti-cavitation plate (1) is aligned with,
or lowered, within 25 mm (1 in.), the boat transom bottom.
High speed application
For high speed applications a higher mounting position, approx 25 mm (1 in.)
above the boat transom bottom, might provide better performance.
MOUNTING THE OUTBOARD