OZGENC MAKINA SL 500 User manual

SL 500
AUTOMATIC ALUMINUM PROFILE SLICING MACHINE
OPERATING MANUAL
www.ozgencmachine.com

1
CONTENTS
1. INTRODUCTION ............................................................................................ 3
2. INTENDED USE.............................................................................................. 4
3. TECHNICAL SPECIFICATIONS.......................................................................... 5
3.1 Table of Technical Specicaons.......................................................................................................................6
3.2 General Dimensions ..........................................................................................................................................7
3.3 Cung Diagram ................................................................................................................................................ 7
3.4 Product Informaon Card ................................................................................................................................. 8
4. MACHINE STRUCTURE AND LAYOUT ............................................................. 9
4.1 General Structure............................................................................................................................................10
4.2 Machine Layout............................................................................................................................................... 11
5. OCCUPATIONAL SAFETY AND MEASURES .................................................... 12
5.1 Safety and Accident Measures........................................................................................................................13
5.2 Machine Usage and Misuse ............................................................................................................................13
5.3 General Safety Rules .......................................................................................................................................13
5.4 Maintenance Measures for Safety.................................................................................................................. 13
5.5 Electrical Safety Rules .....................................................................................................................................13
5.6 Lighng............................................................................................................................................................13
5.7 Connecons ....................................................................................................................................................13
5.8 Earthing Requirements ...................................................................................................................................13
5.9 Noise Emission ................................................................................................................................................ 14
5.10 Disposal of Hazardous Substances................................................................................................................ 14
5.11 Safety Equipment .......................................................................................................................................... 14
5.12 Risk Areas and Warning Tags.........................................................................................................................15
6. COMMISSIONING AND INSTALLATION ........................................................ 17
6.1 Domesc Transportaon ................................................................................................................................18
6.2 Overseas Transportaon................................................................................................................................. 18
6.3 Fault Control During Shipment .......................................................................................................................18
6.4 Placement of Machine ....................................................................................................................................19
6.5 Fixing on Ground.............................................................................................................................................19
6.6 Preparaon for Commissioning ......................................................................................................................19
6.7 Electrical Connecons.....................................................................................................................................19
6.8 Electrical Panel ................................................................................................................................................20
6.9 Pneumac Connecons .................................................................................................................................. 21

2
CONTENTS
7. USE OF MACHINE ........................................................................................ 22
7.1 Turning On the Machine..................................................................................................................................23
7.2 Manual Operaon Mode.................................................................................................................................25
7.3 Automac Operaon Mode ............................................................................................................................ 26
7.4 Sengs Page ................................................................................................................................................... 27
7.5 Alarms Page..................................................................................................................................................... 27
7.6 Inlets & Outlets Page....................................................................................................................................... 28
7.7 Saw Outlet Speed Adjustment......................................................................................................................... 28
7.8 Replacing Saw..................................................................................................................................................29
7.9 Procedure of Turning O/On the Compression Pistons and Adjusng Their Speeds Manually ..................... 30
7.10 Procedure of Adjusng Saw Outlet Limit ......................................................................................................30
7.11 Procedure of Increasing or Decreasing the Compression Force of Upper Fixing/Compression Pistons ...... 31
8. MAINTENANCE ........................................................................................... 32
8.1 General Maintenance...................................................................................................................................... 33
8.2 Condioner Water Level Control ....................................................................................................................33
8.3 Condioner Oil Level Control..........................................................................................................................33
8.4 Cylinder Sengs .............................................................................................................................................33
8.5 Maintenance of Filters ....................................................................................................................................34
8.6 Cylinder Sensor Sengs..................................................................................................................................34
8.7 Cooler Sengs ................................................................................................................................................35
8.8 Belt Seng......................................................................................................................................................36
8.9 Lubricaon Process ........................................................................................................................................ 37
8.10 Table of Periodic Maintenance......................................................................................................................38
9. PROBLEMS AND SOLUTIONS ....................................................................... 39
9.1 Problems and Soluons...................................................................................................................................40
9.2 Warnings and Soluons .................................................................................................................................. 41
9.3 Alarms and Soluons....................................................................................................................................... 41
10. WARRANTY DISCLAIMER .......................................................................... 42
11. APPENDICES.............................................................................................. 45
1-) ELECTRICAL CIRCUIT DIAGRAM...................................................................................................................46
2-) PNEUMATIC CIRCUIT DIAGRAM ..................................................................................................................56
3-) MATERIAL LIST ...............................................................................................................................................57
4-) DECLARATION OF CONFORMITY .................................................................................................................59

3
1
Özgenç Makina, which manufactures PVC and aluminum processing machines, has stood out among the leading
companies of the industry with the importance it aaches to quality since its establishment. Integrang ISO
9001:2000 Quality Management System in its plant with a space of 5.000 m² in total, the indoor area of which
is 4.500 m², Özgenç Makina exports 85% of its producon capacity and supplies machinery to 65 countries.
Özgenç Makina oers its quality to users in many regions of the world and ensures that they use the machines
producvely for years to come. The company provides guarantee and service assistance for its machinery, and
also provides services to its domesc and foreign customers through its service team.
Özgenç Makina, which is specialized in PVC and aluminum processing machinery, always puts the customer
sasfacon in the center through the machines it has been manufacturing by following the state-of-the art
innovaons in the industry as well as the technical assistance and spare part supply services it oers to its
customers.
Contact

Address: Nilüfer Organized Industrial Zone 113. Sk. No: 23 Nilüfer Bursa Turkey 16250
Telephone: [phone]
Fax: [phone]
E-mail: [e-mail]
Web: www.ozgencmachine.com
NOTE: Spare parts are supplied by our below-menoned company. Any necessary spare parts are delivered
by M.S.K MOTOR KOMPRESÖR MAKİNA SAN. TİC. LTD. ŞTİ. (Özgenç Makina is the property of M.S.K MOTOR
KOMPRESÖR MAKİNA SAN. TİC. LTD. ŞTİ.).

Operang Manual is a document which must be read by the operang personnel before operang the machine.
It covers all the required informaon for the use of machine. Basic maintenance informaon required for
long-term ecient use of the machine is also contained in this document. This guide allows the user to use
the soware and mechanical components correctly. Although some equipment installed on the machine vary
in shape, operang principles remain the same.
Some symbols in the subject contained in this operang manual refer to the following:
Annotaon regarding the subject explained
Warning regarding the safety of life and/or
machinery
INTRODUCTION

4
2
INTENDED USE
SL 500 machine is designed for cung the aluminum wedge proles. It is wrong and forbidden to use for the
wrong purposes. Our company cannot be held responsible for misuse.

• PLC control system
• Having two heads, with one being xed and other one being mobile
• Servo motor running system
• 3 horizontal and 3 vercal compression (pneumac)
• Automac spray cooling
• Having 3 m roller conveyor line
• Automac slicing feature
• +/- 0.1 mm cung precision
• Cung list creaon feature
• Protecon cover system with safety key
• Touchscreen
• Round saw with 500 mm diamond p

Manual or automac aluminum wedge cung operaon is performed at any sizes.

5
3
3.1 Table of Technical Specicaons.......................................................................................................................6
3.2 General Dimensions ..........................................................................................................................................7
3.3 Cung Diagram ................................................................................................................................................ 7
3.4 Product Informaon Card ................................................................................................................................. 8
TECHNICAL SPECIFICATIONS

6
SL 500
3
TECHNICAL SPECIFICATIONS
 400 V
 13,5 A
Used Force 3,8 kW
 6-8 BAR
 10 L/cycle
Saw Motor
 400 V
 5,5 kW
 3000 RPM
Servo Motor
 230 Volt (V)
 750 Wa (W)
 3000 RPM
 1280 mm
Saw
Diameter Ø500 mm
Tip and Body Thickness 4,2 / 3,4 mm
No. of Teeth 120 number of units
 665 kg


7
3
TECHNICAL SPECIFICATIONS
  
5275 mm 1100 mm 1550 mm
3.2 General Dimensions

1100 mm
1550 mm
345 mm
3000 mm
5275 mm
90°
Ø 165 mm
Ø500 mm
0 20
20
40
60
80
100
120
140
160
180
40 60 80 100 120 140 160 180 200 220 240 260

8
SL 500
3
TECHNICAL SPECIFICATIONS

The product informaon card containing the general technical specicaons of the product is as follows:
ÜRETİCİ /PRODUCER
KOD / ADI /CODE / NAME SL 500
SERİ NO /SERIAL NO ÜRETİM TARİHİ /PROD. DATE 2022
GÜÇ /POWER 3,8 kW VOLTAJ /VOLTAGE 400 V
FREKANS /FREQUENCY 50 Hz AKIM /CURRENT 13,5 A
HAVA BASINCI /AIR PRESSURE 6-8 Bar HAVA TÜKETİMİ /AIR CONSUMPTION 10 lt/cycle
AĞIRLIK /WEIGHT 665 kg
GENİŞLİK /WIDTH 1100 mm
BOY /LENGTH 5275 mm
YÜKSEKLİK /HEIGHT 1550 mm
MENŞEİ /MADE IN
M.S.K MOTOR KOMPRESÖR MAK. SAN. TİC. LTD. ŞTİ.
NOSAB 113. Sk. No:23 Nilüfer / BURSA
Tel: [phone] Pbx Fax: [phone]
22SLM500001
TÜRKİYE
Otomatik Alüminyum Profil Dilimleme Makinası
Automatic Aluminium Profile Slicing Machine