Panasonic DVCPRO AJ-D615MC User manual

CONTENTS
SERVICING FIXTURES & TOOLS
CASING & FRAME ASSEMBLY .....................................................................................................................PRT-1
OVERALL SECTION .................................................................................................................................PRT-1
[ A ] CASSETTE COVER ASSEMBLY ...............................................................................................PRT-4
[ B ] SIDE CASE (L) ASSEMBLY........................................................................................................PRT-4
[ C ] L SIDE SECTION ........................................................................................................................PRT-5
[ D ] SIDE CASE (R) SECTION ..........................................................................................................PRT-5
[ E ] SIDE CASE (R) 1 ASSEMBLY ....................................................................................................PRT-7
[ F ] FRONT CASE SECTION ............................................................................................................PRT-8
[ G ] FRONT CASE 1 ASSEMBLY ......................................................................................................PRT-8
[ H ] CAMERA ASSEMBLY.................................................................................................................PRT-9
[ J ] BOTTOM CASE SECTION .........................................................................................................PRT-11
[ K ] SHOULDER PAD ASSEMBLY....................................................................................................PRT-12
[ L ] TOP CASE SECTION .................................................................................................................PRT-12
[ M ] HANDLE SECTION.....................................................................................................................PRT-13
[ N ] HANDLE COVER SECTION .......................................................................................................PRT-14
[ P ] TOP OPERATION SECTION ......................................................................................................PRT-14
[ Q ] RECEIVER COVER ASSEMBLY ................................................................................................PRT-14
[ R ] BACK CASE SECTION ...............................................................................................................PRT-15
[ S ] JACK PANEL SECTION..............................................................................................................PRT-16
[ T ] BOTTOM COVER ASSEMBLY ...................................................................................................PRT-16
[ U ] SIDE JACK ASSEMBLY..............................................................................................................PRT-16
MECHANICAL CHASSIS ASSEMBLY (1) ......................................................................................................PRT-17
MECHANICAL CHASSIS ASSEMBLY (2) ......................................................................................................PRT-19
MECHANICAL CHASSIS ASSEMBLY (3) ......................................................................................................PRT-21
PACKING PARTS ASSEMBLY.......................................................................................................................PRT-23
Panasonic Broadcast
Mechanical Parts List
MODEL: AJ-SDC615P/E, D615MC

Ref.No. Part No. Part Name & Description Pc
s
Remarks Ref.No. Part No. Part Name & Description Pc
s
Remarks
1 VFK1145A BACK TENSION METER (T2-M30-P) 1
2 VFK1149B POST DRIVER (2.5mm) 1
3 VFK71A DIAL TORQUE GAUGE (1.5cN-m) 1150g
4 VFK1191A DIAL TORQUE GAUGE (0.45cN-m) 145g
5 VFK1152 DIAL TORQUE GAUGE ADAPTER 1
6 VFK0357 ECCENTRIC DRIVER (1.5mm) 1
7 VFK1154 ECCENTRIC DRIVER (1.5mm) 1
8 VFK1153 MECH. NEUTRAL PLATE (M) 1
9 VFK1155 REV POSITION TOOL (Silver) 1For Post Height
10 VFK1156 PLAY POSITION TOOL (Black) 1
11 VFK1208 NEUTRAL POSITION TOOL (Black with Hole) 1
12 VFK1150A NUT DRIVER (5.5mm) 1
13 VFK1151A Nut Driver (2.5mm) 1
14 VFK1188A DIAL TENSION GAUGE (30mN) 130g
15 VFK0948A CHECK LIGHT 1
16 VFK0749 FROIRAL GREASE 1For Plastic
17 MOR265 MORLYTONE GREASE 1For Metallic
18 VFK1146A PHILLIPS DRIVER (Fine) (00-75) 1
19 VFK1147A PHILLIPS DRIVER (Fine) (0-100) 1
20 VFK1148A HEX. DRIVER (1.5mm) 1
21 VFK1178A HEX. DRIVER (0.89mm) 1
22 VFK1179A HEX. DRIVER (0.71mm) 1
23 VFK1190 HEX. WRENCH 1
24 VFK1209A TORQUE DRIVER (4-30cN-m) 10.4-3kg
25 VFK1375 HEX. BIT (1.5mm) 1
26 VFK1300 AD BOARD (DAQ-12 Quatech) 1
27 VFM3580KM ALIGNMENT TAPE (No.1) (NTSC) 1Color bar Master (M-Cassette)
27 VFM3680KM ALIGNMENT TAPE (No.1) (PAL) 1Color bar Master (M-Cassette)
28 VFM3581KM ALIGNMENT TAPE (No.2) (NTSC) 1LISTA (M-Cassette)
28 VFM3681KM ALIGNMENT TAPE (No.2) (PAL) 1LISTA (M-Cassette)
29 VFM3582KM ALIGNMENT TAPE (No.3) (NTSC) 1X Value (M-Cassette)
29 VFM3682KM ALIGNMENT TAPE (No.3) (PAL) 1X Value (M-Cassette)
30 AJ-CL12MP CLEANING TAPE 1Sales Route
32 VFK1186 LISTA CABLE 1
33 VFK0369 TWEEZER 1
34 VFK0371 LONG NOSE PLIER 1
35 VFK0372 CUTTING PLIER 1
36 VFK0337 PHILLIPS SCREWDRIVER 1
37 VFK0338 ALIGNMENT SVREWDRIVER 1
38 VFK1423 TAPE SENSOR ADJUSTMENT CASSETTE 1
39 VFK0906 LUBRICATION OIL 1
40 VFK0645 GRAYSCALE CHART 1
41 VFK1304A FLASH MEMORY VERSION UP TOOL 1
43 VFK1881 CC FILTER 1LBB-12 (fuji D-type filter)
SERVICING FIXTURES & TOOLS

OVERALL SECTION (1)
CASING & FRAME ASSEMBLY
PRT-1
Ref.No. Part No. Part Name & Description Pc
s
Remarks Ref.No. Part No. Part Name & Description Pc
s
Remarks
OVERALL SECTION (1)
1 VYF2881 CASSETTE COVER ASS'Y 1
2 VYP9022 SIDE CASE (L) ASS'Y 1
7 VMP7620 CONNECTOR SUPPORT ANGLE 1
8 VMT1435 CONNECTOR CUSHION 1
12 VWJ40E5145L0 FLEX. CABLE 2
13 VWJ1687 FLEX. CABLE 1
15 VEE0W34 L SIDE CABLE 1
16 VEE0W42 P.PRO OUT CABLE 1
101 XYN2+F6FJ SCREW 1
103 XSB3+6FJK SCREW 2
105 XYN3+J6FJ SCREW 3
107 XYN26+F6FJ SCREW 4
109 XSB3+16FJK SCREW 1
111 VHD1774 SCREW 1
SIDE CASE (R)
SECTION
(Page PRT-5, 6)
D
1CASSETTE COVER
ASS'Y
SIDE CASE (L)
ASS'Y
2
(Page PRT-4)
B
(Page PRT-4)
A
12
13
7
8
L SIDE SECTION
(Page PRT-5)
105
15
C
BACK CASE
SECTION
(Page PRT-15)
(Refer to "R- ")
R
SIDE JACK
ASS'Y
(Page PRT-16)
109
103
U
107
101
107
16
12
107 107
103
111
8

OVERALL SECTION (2)
PRT-2
Ref.No. Part No. Part Name & Description Pc
s
Remarks Ref.No. Part No. Part Name & Description Pc
s
Remarks
OVERALL SECTION (2) E11 VEP26288B VTR MAIN P.C.BOARD 1 FOR AJ-SDC615E/D615MC
3 VWJ50E5032L0 FLEX. CABLE 2 E12 VEP84388A CUE P.C.BOARD 1
14 VEE0W15 RF POWER CABLE 1 E13 VEP85220A RF EQ P.C.BOARD 1
17 VXY1858 MECHANISM ASS'Y 1 (M) E16 VEP21280B CAMERA POWER P.C.BOARD 1
19 VSC5657 RF EQ SHIELD 1 E17 VEP21291A VTR POWER P.C.BOARD 1
20 VMX3201 SPACER(A) 3
21 VHD1323 SCREW 3
100 XYN26+J4FJ SCREW 4
101 XYN2+F6FJ SCREW 3
102 XYN26+J6FJ SCREW 6
105 XYN3+J6FJ SCREW 6
E9 VEP23609B CAM DSP P.C.BOARD 1 FOR AJ-SDC615P
E9 VEP23609C CAM DSP P.C.BOARD 1 FOR AJ-SDC615E/D615MC
E10 VEP83636E 1394 MODULE P.C.BOARD 1
E11 VEP26288C VTR MAIN P.C.BOARD 1 FOR AJ-SDC615P
E16 102
102
E11
102
101
102
102
105
14
105
100 E9
105
105
102
E17
E12
Back side View of CAM DSP
P. C. Board.
BOTTOM CASE
SECTION
(Page PRT-11)
Video Out Terminal
(Refer to "J- ")
J
15
E10
E13
21
21
19
20
3

OVERALL SECTION (3)
PRT-3
Ref.No. Part No. Part Name & Description Pc
s
Remarks Ref.No. Part No. Part Name & Description Pc
s
Remarks
OVERALL SECTION (3)
4 VYK0P58 BOTTOM COVER ASS'Y 1
6 VMP7603 SHIELD PLATE 1
10 VWJ16SW100L0 FLEX. CABLE 1
11 VWJ24E5035L0 FLEX. CABLE 1
18 VEQ4498 CAMERA ASS'Y 1 FOR AJ-SDC615P
18 VEQ4494 CAMERA ASS'Y 1 FOR AJ-SDC615E/D615MC
103 XSB3+6FJK SCREW 4
104 XSN3+12FJK SCREW 2
105 XYN3+J6FJ SCREW 5
106 XYN26+C6FJ SCREW 2
110 XSB3+8FJK SCREW 8
BOTTOM CASE SECTION
TOP CASE SECTION
CAMERA
ASS'Y
JACK PANEL
SECTION
(Page PRT-16)
(Page PRT-15)
(Page PRT-11)
(Page PRT-9)
(Page PRT-12, 13)
BACK CASE
SECTION
106
110
104
110
6
110
105
110
S
J
R
H
L
11
10
105
103
4BOTTOM COVER
ASS'Y
T
(Page PRT-16)
P4521
P4529
P4256
P4252
P4201
P4255
18
105

CASSETTE COVER ASSEMBLY
SIDE CASE (L) ASSEMBLY
PRT-4
A
B
Ref.No. Part No. Part Name & Description Pc
s
Remarks Ref.No. Part No. Part Name & Description Pc
s
Remarks
CASSETTE COVER ASS'Y (VYF2881) SIDE CASE (L) ASS'Y (VYP8686)
A-1 VGB0276 PANASONIC BADGE 1 B-1 VMG1270 E.E CAP 1
A-2 VGQ7133 CASSETTE COVER CLAW 2 B-2 VMG1512 GUARD 1
B-3 VGB0628 DVCPRO50 BADGE 1
A-50 XNKV0001 NUT 2 B-4 VMG1504 CASSETTE WATERPROOF RUBBER 1
A-51 VMX2605 WASHER 2 B-5 VMG0832 TUBE 1 (1m)
A-52 XSB26+14FJK SCREW 2
A-53 XSB26+4FJK SCREW 2 B-50 VMX3348 WASHER 4
B-51 XSB3+16FJK SCREW 1
B-52 XSB3+12FJK SCREW 3
B-53 XSB3+6FJK SCREW 3
1
50 50
53
53
52
52
2
251
51
52
52
51
52
50
50
3
1
53
2
4
5
5
: Lock tight

L SIDE SECTION
PRT-5
C
SIDE CASE (R) SECTION (1)
D
Ref.No. Part No. Part Name & Description Pc
s
Remarks Ref.No. Part No. Part Name & Description Pc
s
Remarks
L SIDE SECTION D-20 VMB3767 COIL SPRING 2
C-E21 VEP80D25A L SIDE P.C.BOARD 1 D-23 VEE0W26 YEARPHONE CABLE 1
D-25 VEE0W22 TOGGLE SW CABLE 1
D-32 WZTU1014B-1M TUBE 1 (1m)
D-41 VHN0194 NUT 1
SIDE CASE (R) SECTION (1)
D-1 VST0076 TOGGLE SWITHC 1 K0E112G00013 D-50 XYN2+J6FJK SCREW 6
D-2 VYP9037 SIDE CASE (R) 1 ASS'Y 1
D-6 VGU9302 VR KNOB REAR 2 D-E29 VEP80C64A HP P.C.BOARD 1
D-9 VGU8585 OPERATION BUTTON 1
D-11 VGQ7244 PHONE JACK COVER 1
D-12 VMG1505 VG WATERPROOF RUBBER SHEET 2
D-13 VMX3283 VR KNOB COLOUR 2
D-14 VMP7602 REAR VR HOLDER ANGLE 1
D-15 VMS7304 REAR VR POST 3
D-17 VMT1433 WATERPROOF CUSHION 1
D-18 VGH3361 VR NEME PLATE 2
D-19 VMS7629 SPACER 2
E21
17
14
18
12
6
20
2013
13
15
19
19
15
15
50
50 11
23 2
E29
9
1
20mm
25
SIDE CASE (R) 1
ASS'Y
E
(Page PRT-7)
32
41

SIDE CASE (R) SECTION (2)
PRT-6
D
Ref.No. Part No. Part Name & Description Pc
s
Remarks Ref.No. Part No. Part Name & Description Pc
s
Remarks
D-35 VMX1312 WASHER 4
SIDE CASE (R) SECTION (2) D-36 VMX3355 SPACER 1
D-3 VYF2895 OPERATION PANEL (B) ASS'Y 1 D-37 VGQ3417 PUSH BUTTON HOLDER A 2
D-4 VMZ3410 LCD BARRIER 1 D-38 VGQ3418 PUSH BUTTON HOLDER B 1
D-5 VGU9301 VR KNOB FRONT 1 D-39 VGQ4723 RUBBER HOLDER COVER 1
D-7 VGU9303 VR KNOB 2 D-40 VMX0531 CLUCH SPACER 1
D-8 VMG0646 WATERPROOF SHEET 4 D-41 VHN0194 NUT 1
D-10 VEK8349 SPEAKER ASS'Y 1
D-16 VGU8993 OPERATION BUTTON 2 D-51 XTN26+6GFJ SCREW 1
D-21 VMG1085 SLIDE SW WATERPROOF RUBBER 8 D-52 XQN2+A2FJK SCREW 1
D-22 VGU7688 SLIDE SW COVER (B) 8 D-53 XYN26+J6FJ SCREW 2
D-24 VMP7599 TOGGLE SW HOLDER ANGLE 1 D-54 XYN2+F6FJ SCREW 17
D-26 VEE0W25 FRONT HP CABLE 1 D-55 XYN2+C5FJ SCREW 2
D-27 VEE0W21 FRONT VR CABLE 1
D-28 VEE0W24 USER SW CABLE 1 D-E8 VEP84385E AUDIO LCD P.C.BOARD 1
D-29 VGH4653 VR NAME PLATE 1 D-E25 VEP80C59A SYNCHRO P.C.BOARD 1
D-30 VGH4680 VR NAME PLATE 2 D-E26 VEP80C60A FR VR P.C.BOARD 1
D-31 VGU9304 OPERATIN RUBBER BUTTON 1 D-E27 VEP80C61A USER P.C.BOARD 1
D-33 VJF1527 CLAMPER 1 D-E28 VEP80C62A TOGGLE P.C.BOARD 1
D-34 VMT1494 WATERPROOF CUSHION 4 D-E29 VEP80C64A HP P.C.BOARD 1
31
3
54
21
22
E8
54
54
16
7 30
8
34
35
24
29 5
54
54 4
52
33
E28
10
38
37
36
39
51
E27
26 40 41
E29
53
37
54
54
E26
55
55
E25
27
28

SIDE CASE (R) 1 ASSEMBLY
PRT-7
E
Ref.No. Part No. Part Name & Description Pc
s
Remarks Ref.No. Part No. Part Name & Description Pc
s
Remarks
SIDE CASE (R)1 ASS'Y(1)(VYP9037) E-16 VGU8130 SLIDE SW COBER (A) 4
E-1 VYP8684 OPERATION PANEL ASSEMBLY 1 E-17 VKF2818 SLIDE DOOR 1
E-2 VMG1418 WATERPROOF RUBBER (B) 3 E-18 VKN0149 SPEAKER NET 1
E-3 VYF2880 OPERATION DOOR ASS'Y 1 E-19 VMG1092 WATERPROOF RUBBER 2
E-3-1 VSQ1050 RUBBER MAGNET 1 E-20 VMG1096 VR WATERPROOF RUBBER 3
E-4 VMT1426 FACE PAD 1 E-21 VMG1195 SLIDE SW RUIBBER (A) 4
E-5 VMT1427 WATERPROOF SHEET 1 E-22 VMS5505 PIN 2
E-6 VMG1506 DOOR CUSHION 1 E-23 VMP5578 LSLIDE SW HOLDER ANGLE 1
E-7 VMG0832 TUBE 1 (1m) E-24 VGH4295 FILTER NAME PLATE 1
E-8 VDB1717 DOOR HINGE (B) 1 E-25 VMT0809 CUSHION (C) 1
E-9 VKW2683 DISPLAY WIINDOW 1
E-10 VGL1039 LED BACK LIGHT 1 E-50 VMX3348 WASHER 4
E-11 VGL0512 LED BACK LIGHT 1 E-51 XYN3+C6FJ SCREW 2
E-12 VGU7696 SHUTTER BUTTON (+) 1 E-52 XTN3+6GFJ SCREW 6
E-13 VGU7697 SHUTTER BUTTON (-) 1 E-53 XSB26+5FJ SCREW 5
E-14 VGU7698 OPERATION BUTTON 3 E-54 VMX3284 WASHER 5
E-15 VGK2886 TOGGLE SW PLATE 1 E-55 XSB3+10VJK SCREW 4
E-56 XYN26+J6FJ SCREW 2
1
17
7
53
9
10
50
50
54
55
14
2
55
13
55
19
12
55
54
50
18
5
: Lock tight
7
7
52
420 15
52
21
16
23
51
56
11
8
22
22
3-1
20
63
24
25

FRONT CASE SECTION
FRONT CASE 1 ASSEMBLY
PRT-8
F
G
Ref.No. Part No. Part Name & Description Pc
s
Remarks Ref.No. Part No. Part Name & Description Pc
s
Remarks
FRONT CASE SECTION FRONT CASE ASS'Y (VYK1R08)
F-1 VYK1R08 FRONT CASE 1 ASS'Y 1 G-1 VMG0832 TUBE 1 (1m)
F-2 VGU9299 MENU BUTTON 1 G-2 VJF1256 CABLE CLAMPER 2
F-3 VGQ7131 BUTTON HOLDER PLATE 1 G-3 VMG0948 EVF RUBBER SHIELD 1
F-4 VMT1432 WATERPROOF CUSHION 2 G-4 VMC1210 FRONT DOOR PLATE SPRING 1
F-5 VGU9861 MENU KNOB 1 G-5 VMP4850 FRONT DOOR ANGLE 1
F-6 VMG1317 MENU WATERPROOF RUBBER 1 G-6 VMS4088 FRONT DOOR ANGLE PIN 1
F-7 VEE0W38 FRONT JOG CABLE 1 G-7 VKF2485 FRONT DOOR 1
F-8 VMG1140 RAIN COVER SPONGE 2 G-8 VXU1620 RUBBER BUTTON ASS'Y 1
F-9 VMX3298 POST (2.6SQ-13) 1
G-50 XYN2+C4FJ SCREW 1
F-50 XXEV2W4FP SCREW 2 G-51 XSB2+4FJK SCREW 2
F-51 XYN3+C6FJ SCREW 2
F-52 XYN26+J6FJ SCREW 2
F-53 VMX1312 WASHER 2
F-E23 VEP80C57A FRONT SW P.C.BOARD 1
F-E24 VEP80C58A MENU SW P.C.BOARD 1
6
5
50
1
FRONT CASE 1 ASS'Y
2
3
52
9
7
51
53
8
4
E24
51 3
82
6
5
4
7
50
(Page PRT-8)
G
E23
1
1
: Lock tight