Panasonic Over The Range Microwave Oven User manual

1
Panasonic Over The Range Microwave Oven
INSTALLATION INSTRUCTIONS
Read carefully and keep these installation instructions
AREQUIREMENTS FOR INSTALLATION
Installation of this product is safest and easiest when performed by two people. Before beginning the
installation, please read the following requirements to make sure you have everything you need to safely
install this product.
1. SUPPLY CIRCUIT AND GROUNDING REQUIREMENTS
This oven must be plugged into a 15 AMP or 20 AMP, 120 volt, 60 Hz, 3 prong grounded outlet. The outlet
must be connected to a separate 15 AMP or 20 AMP circuit of the proper voltage and frequency. No other
appliance should share the circuit. Wire size must conform to the requirements of the National Electric Code
or the prevailing local code for this kilowatt rating.
The recommended location for this outlet is inside the cabinet directly above where the oven is going to be
installed. This location is desirable because the power supply cord on the product is short. If an outlet is
not readily available, one should be installed by a qualified electrician and should conform to the National
Electric Code or the prevailing local code.
The installer must perform a ground continuity check on the outlet box to ensure that it is properly
grounded, and if it does not meet the electrical requirements of the product a qualified electrician should be
employed to correct any deficiencies.
2. MOUNTING SURFACE WEIGHT CAPACITY REQUIREMENTS
FOR PERSONAL SAFETY, ANY MOUNTING SURFACE FOR THIS PRODUCT MUST BE CAPABLE OF
SUPPORTING THE PRODUCT’S WEIGHT OF 55 lbs. (25 kg). PLUS ADDITIONAL OVEN LOADS OF UP
TO 22 lbs. (10 kg). FOR A TOTAL WEIGHT OF 77 lbs. (35 kg).
Proper installation of this product requires that the product be partially supported by the bottom surface of
the cabinet directly above the mounting location. Therefore reinforcing this bottom might be necessary if the
cabinet cannot support the weight requirement mentioned above.
3. MOUNTING SPACE REQUIREMENT
Kitchen cabinet depth must be at least 12" (30.5 cm) and not
over 13" (33 cm).
A minimum width of 30" (76 cm) is required on a flat, vertical
wall for installation of this product.
This product is suitable for use above gas or electric cooking
equipment 36 in. or less. To reduce the risk of fire or electric
shock, install the oven at the clearance "H" specified below:
(Fig. A-1)
• Electric range:
H = 135/8" (34.6 cm) MINIMUM
• Gas range:
H = 16" (40.6 cm) MINIMUM
H
30"
(76 cm)
Fig. A-1
F03138Q01CP
iPress0109-2
Printed in China
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4. EXHAUST REQUIREMENTS
This product is shipped for use in the top exhaust ventilation mode.
If you wish to install this product without using an exhaust duct, the exhaust must be recirculated through
the front grille and the charcoal filter. This product is shipped with a standard charcoal filter already installed.
The Charcoal Filter cannot be cleaned and should be replaced periodically every 6 to 12 months, or more
often if necessary.
When necessary to replace the charcoal filter, it can be purchased from your local Panasonic dealer.
The part number of the replacement charcoal filter is NN-CF203, refer to the following instructions for
replacement.
5. TOOL REQUIREMENTS
Adhesive Tape Tape Measure
Phillips Screwdriver Electric or Hand Drill
Electric or Hand Jigsaw Side Cutter or Tin Snipper
Metal File Marking Pen
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BINSTALLATION HARDWARE
The installation hardware (q~a) packed with the products should include the following:
NO. NAME QUANTITY
qWood Screw 5/32" × 13/4" (5 × 45 mm) 4
wToggle Bolts 5/32" × 23/8" (5 × 60 mm) 4
e-a Screw 5/32" × 11/2" (5 × 40 mm) 2
e-b Screw (For cabinets with recessed bottom)
5/32" × 31/8" (5 × 80 mm) 2
rFlat Washer 2
tScrew (For E×haust Adaptor)
5/32" × 3/8" (4 × 10 mm) 2
yExhaust Adaptor 1
uVentilation Exhaust Cover 2
iScrew (For Ventilation Exhaust Cover)
1/8" × 5/16" (3 × 8 mm) 2
oMetal Brace 1
aBracket Assembly (at rear of product) 1
The installation hardware is taped on top of the oven.
CINSTALLATION PROCEDURE
Remove the bracket assembly located on the rear of oven and remove all adhesive tape.
STEP 1: PRE-INSTALLATION CHECK POINTS
120V AC, min. 15A
separated line outlet
*D
12"
30"
Fig. 1
MIN
q y
w u
e-a i
e-b o
r
a
t
• Electric range:
*D = 30" (76 cm) MINIMUM
• Gas range:
*D = 323/8" (82 cm) MINIMUM
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1. Confirm the separated line electric outlet. (Fig. 1)
2. Exhaust Preparation: Select the type of ventilation required for your installation, and proceed to the
following instructions.
a. Top Exhaust (Fig. 1-1)
This product is shipped ready for top exhaust ventilation mode use without adjusting the product.
Top Exhaust
Fig. 1-1
Wall Cap with Flapper
b. Recirculating (Non-vented, Ductless) (Fig. 1-2)
Recirculating (Non-vented, Ductless)
Fig. 1-2
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If your oven is to be vented into the kitchen, the standard charcoal filter is already installed in your oven, ready
for recirculating mode.
When you replace the charcoal filter, refer to the instructions in the Operating Instructions (Maintenance/Care
and Cleaning of Your Microwave Oven).
Changing the exhaust direction to the recirculating mode
(1) Remove two blower cover plate mounting screws and two blower unit mounting screws (top and rear).
(Fig. 1-2-1)
(2) Remove the blower plate from the product. (Fig. 1-2-1)
Blower Unit
Mounting Screws
Blower Plate
Mounting Screws
Blower Unit
Back Plate
Blower Plate
Blower Unit
Mounting Screws
Fig. 1-2-1
(3) Carefully lift the blower unit out of the product, and rotate blower unit 90 degrees so the exhaust ports are
facing toward the front of the product. (Fig. 1-2-2)
Blower Unit
Fig. 1-2-2
(4) Replace blower unit back into product. Be careful not to pinch the lead wires between blower unit and oven
top. Make sure the fan blades are visible through the front exhaust openings. (Fig. 1-2-3)
Flat surface of blower unit
(No exhaust shown on top)
Fig. 1-2-3
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(5) Replace blower cover plate onto the product. Secure blower unit with two screws, one through the blower
plate, and the other through oven back plate. Secure blower plate onto the product top with two screws.
(Fig. 1-2-4)
Blower Unit
Mounting Screws
Blower Unit
Back Plate
Blower Plate
Blower Unit Mounting Screws
Blower Unit
Mounting Screws
Fig. 1-2-4
(6) Slide two tabs of ventilation exhaust covers uinto two small square openings of blower cover plate so that
two large openings are covered. Secure each with one screw i. (Fig. 1-2-5)
Make sure two tabs are inserted into square holes and the screw heads are not protruding from blower
cover plate surface.
Fig. 1-2-5
c. Rear Exhaust
Rear Exhaust
Fig. 1-3
Wall Cap with Flapper
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(1) Remove two blower cover plate mounting screws and two blower unit mounting screws, top and rear.
(Fig. 1-2-1)
(2) Remove the blower cover plate from the product. (Fig. 1-2-1)
(3) Carefully lift the blower unit and put it on top of product. (Fig. 1-3-1)
Fig. 1-3-1
(4) Use side cutters or tin snipper to cut and remove knockout parts “A" from back plate. Discard
knockouts. File the openings smooth to prevent injury caused by sharp edges. (Fig. 1-3-2)
Back Plate
Knockouts Parts "A"
Parts "A"
Fig. 1-3-2
(5) Turn blower unit right to left. Then rotate blower unit 90 degrees so the exhaust ports are facing toward
the rear of the product. (Fig. 1-3-3)
Blower Unit
Exhaust Parts
Fig. 1-3-3
(6) Replace blower unit back into product. Be careful not to pinch the lead wires between blower unit and
oven top. Make sure the fan blades are visible through the exhaust openings on the back plate. (Fig.
1-3-4)
Exhaust Parts
Blower Unit
Back Plate
Fig. 1-3-4
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(7) Replace blower plate onto the product. Secure blower unit with two screws, one through the blower
plate, and the other through oven back plate. Secure blower cover plate onto the product top with two
screws. (Fig. 1-3-5)
(8) Slide two tabs of ventilation exhaust covers uinto two small square openings of blower cover plate so
that two large openings are covered. Secure each with one screw i. (Fig. 1-2-5)
Make sure two tabs are inserted into square holes and the screw heads are not protruding from blower
cover plate surface.
Blower Unit
Mounting Screws
Blower Plate
Mounting Screws
Blower Plate
Back Plate
Blower Unit
Blower Unit
Exhaust Parts
Blower Unit
Mounting Screws
Fig. 1-3-5
Note: Exhaust Adaptor
ymust be secured onto bracket assembly abefore installing it on the
wall. See STEP 2: USING THE TEMPLATE for details.
3. EXHAUST DUCT
The hood exhaust has been designed to match with a standard 31/4"×10" (8.3 cm × 25.4 cm) rectangular duct.
If a round duct is desired, a rectangular-to-round transition adaptor must be used.
Note: Round duct elements with a 6" diameter are recommended.
MAXIMUM DUCT LENGTH
For satisfactory air movement (CFM) the total duct length should not exceed 130 feet (39.6 m) of 31/4"×10"
(8.3 cm × 25.4 cm) rectangular duct.
This 130 feet maximum can be comprised entirely of straight duct or the total amount of straight duct used
plus the equivalent amount in feet of elbows, transitions, wall or roof caps, etc. which were used. The drawings
below show approximate measurements for typical round duct elements [with a 6" (15.2 cm) diameter] and
rectangular duct elements 31/4"×10" (8.3 cm × 25.4 cm). For example, a 90 degree elbow, equivalent to 10 ft.
(3 m), and a transition adaptor, equivalent to 5 ft. (1.5 m), can be used with a maximum of 115 feet of straight
duct.
Transition Adaptor - 5 ft. (1.5 m)
Wall Cap - 40 ft. (12 m) Roof Cap - 24 ft. (7.3 m)
90O Elbow - 25 ft. (7.8 m) 45O Elbow - 5 ft. (1.5 m)
90O Elbow - 10 ft. (3 m) 45O Elbow - 5 ft. (1.5 m)
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STEP 2: USING THE TEMPLATE
It is recommended that the bracket assembly be mounted to a flush wall of 2" × 4" (5 cm × 10 cm) stud and
1/2" (1.25 cm) minimum thickness drywall construction.
1. To prepare the bottom surface of the top cabinet and the wall, holes must be drilled or cut into these
surfaces. A template is provided for preparing these holes. Read the instructions on the template before
taping it to the bottom of the cabinet and the wall.
2. Wall and Cabinet preparation
2-1. Draw a vertical center line on wall and a center line of the cabinet. (Fig. 2-1)
t Top Exhaust Opening
q
e
r
e
r
w
q
y Rear Exhaust Opening
Center Line
Wall Template
Fig. 2-1
2-2. Locate wall studs by tapping or test drilling and mark vertical center line along the wall studs on wall
template. If there are no wall studs in the opening area, DO NOT install the product. Consult your
builder.
Note: Cabinets with recessed bottoms sometimes require filler board to be used to create a flush surface for
the two mounting screws. (Fig. 2-2)
Recessed Bottom
Filler Board
Center Line
Fig. 2-2
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3. Fold the template along a "Rear wall" dotted line. Align the center line with center line on the wall and the
top cabinet. Tape the template to the underneath of top cabinet and the wall. (Fig. 2-3)
Taping
Template
Tape
Center Line
Center Line of Wall
Fig. 2-3
3-1 Drill 3 pilot holes at the center point (No.qand No.win Fig. 2-1)
If Top Exhaust application is chosen, you will need 4 more pilot holes. (No.ein Fig. 2-1)
If Rear Exhaust application is chosen, you will need 4 more pilot holes. (No.rin Fig. 2-1)
3-2 Remove the template.
3-3 Drill two
1/2" holes from the No.qpilot holes. Drill a 13/16" hole from the No.wpilot hole for AC cord.
3-4 If Top Exhaust application is chosen, you will need to cut the Top Exhaust opening. (No.tin Fig. 2-1)
If Rear Exhaust application is chosen, you will need to cut the Rear Exhaust opening. (No.yin Fig. 2-1)
STEP 3: INSTALLING THE MOUNTING BRACKET
CAUTION:
To support the oven’s weight, bracket must be secured by at least
• Four wood screws on the wall studs (2 screws on each side) or
• Two wood screws on the wall studs and 4 toggle bolts through the wall
PREPARATION OF BRACKET ASSEMBLY
Note: If Rear Exhaust is chosen, the product need a Rear Wall Exhaust cutout opening for the Rear Wall duct
and the Exhaust adaptor must be installed on the bracket (hardware item y) with two screws.
(hardware item t) (Fig. 2-1).
Check that the damper blade moves smoothly and opens fully as shown. (Fig. 3-1)
Damper Blade
Opens Fully
Exhaust
Damper
Mounting Screws
Fig. 3-1
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INSTALLATION OF BRACKET
1. Draw a wall stud line.
2. Centre the bracket assembly aagainst the wall and top cabinet.
3. Drill holes. (Fig. 3-2 or Fig. 3-3)
B-1
B-2
B-3 B-4
2 Wall Studs
Bracket Assembly
4 Wood Screws q
B-1
B-2
B-3 B-4
One Wall Stud
Toggle Bolt wToggle Bolt
Two Wood Screws q
Fig. 3-2 Fig. 3-3
3-1 Mark 2 holes on the wall stud line.
3-2 Mark other 4 holes on the other area.
3-3 Remove the bracket.
3-4 Drill two
3/8" holes on the stud line for wood screw.
3-5 Drill four
5/8" holes for toggle bolts.
4. Tighten screws and bolts.
4-1 Unscrew toggle bolts and insert through the bracket, then insert the bolts through the dry wall.
(Fig. 3-4)
Fig.3-4
4-2 Fasten the bracket with two 13/4" wood screws q.
4-3 Tighten four toggle bolts w.
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STEP 4: INSTALLING THE MICROWAVE OVEN
1. Remove contents from inside the oven including glass tray and wire rack.
Be sure to close the door. Remove all contents from upper kitchen cabinet.
2. Place a piece of cardboard or blanket on the cook top, place oven on the cardboard or blanket.
3. Before sliding the oven on the bracket assembly, be sure that the power supply cord will be accessible
through the cabinet.
4. Pass AC cord through kitchen cabinet hole. (No.win Fig. 2-1)
5. Lift and install the oven onto the bracket by sliding it over the rails of the bracket. This is easily and safely
accomplished with one person on each side of the oven. Push the oven all the way back until it is flush with
the wall.
Pull the power supply cord through out and be careful not to pinch it between the outer case of the oven
and bottom of the cabinet. The oven should fit snugly underneath the lip of the bracket’s upper edge.
(Fig. 4-1)
Power Supply Cord
Fig. 4-1 Fig. 4-2
6. Insert one screw (hardware items either e-a or e-b) with flat washer (hardware item r) through the left
hole drilled through the top cabinet’s bottom and into the top of the oven. (Fig. 4-3)
Insert another screw (hardware items either e-a or e-b) with flat washer (hardware item r) and the metal
brace (hardware item o) through the right hole into the top of the oven. (Fig. 4-3)
Screw
(hardware e-a or e-b)
Metal Brace
(hardware o)
Flat Washer
(hardware r)
Power Supply Cord
Fig.4-3
7. While tightening these screws, lift the front side of the oven and push it toward the wall. This ensures a flash
and level mounting.
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STEP 5: INSTALLING THE EXHAUST ADAPTOR AND AIR FILTER
Note: If Top Exhaust application is chosen, Mount Exhaust Adaptor follow step 1-3 below.
Remove 2 screws from the top plate.
1. Mount Exhaust Adaptor (hardware item y) on top of the oven with two 3/8" screws. (hardware item t)
(Fig. 5-1)
Screw (hardware t)
Exhaust Adaptor
(hardware y)
Fig. 5-1
2. Plug AC cord in and turn on the exhaust fan. Confirm the flapper opened freely.
3. Insert a 31/2"×10" adaptor with a 6" duct onto the oven Exhaust Adaptor and secure it with duct tape.
4. Grasp the ring of air filter, insert the end of the air filter with out ring into the opening, slide back to the
position (Fig. 5-2)
Air Filter
Fig.5-2
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STEP 6: OPERATION CHECK LIST
1. Make sure the unit has been installed according to these instructions.
2. Remove all packing materials from the oven.
3. Replace house fuse or turn circuit breaker back on.
4. Plug power cord into receptacle.
5. Read operating instructions before testing the product.
6. Turn on the exhaust fan at Turbo speed and confirm it is operating by using a tissue (it will stick to the filter.)
7. Confirm the outdoor exhaust flapper has opened.
8. Set the microwave oven for 1 minute and confirm the oven is operating normally using a cup of water.
9. Keep these installation instructions for the local electrical inspector's use.
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