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Panasonic TX-21AD2 User manual

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SM - 96004
Service ManualService Manual
Colour Television
TX-21AD2
EURO-2 Chassis
Specifications
Power Source : 220-240V AC 50Hz
Power Consumption : 80W
Aerial Impedance : 75Wunbalanced, Coaxial Type
Receiving System : PAL I, PAL 60,
Receiving Channels : UHF E21 - E69
Intermediate Frequency :
Video 39.5 MHz
Sound 33.5 MHz
Colour 35.07 MHz
Video / Audio
Terminals :
AUDIO MONITOR OUT Audio(RCA x 2) 500mV rms,1kW
AV1 IN Video (21 pin ) 1V p-p 75W
Audio (21 pin ) 500mV rms,10kW
RGB (21 pin )
AV1 OUT Video (21 pin ) 1V p-p 75W
Audio (21 pin ) 500mVrms, 1kW
AV2 IN Video (21 pin ) 1V p-p 75W
Audio (21 pin ) 500mV rms,10 kW
S-Video IN Y : 1V p-p 75W
(21 pin ) C : 0.3V p-p 75W
AV2 OUT Video (21 pin ) 1V p-p 75W
Audio (21 pin ) 500mVrms, 1kW
AV3 IN Audio (RCA x 2)500mV rms,10kW
Video (RCA x 1)1V p-p 75W
High Voltage : 27kV _1kV at zero beam current
Picture Tube : 51 cmV measured diagonally.
Audio Output :
Internal Speaker 2 x 20W (Music Power)
8WImpedance
Headphones 8 WImpedance
Accessories supplied : Remote Control
UM3 Battery
T.V. Stand
Dimensions : Height : 465mm
Width : 558mm
Depth : 495mm
Net Weight 23kg
Specifications are subject to change without notice.
Weight and dimensions shown are approximate.
NOTE : This service manual should be used in conjunction
with the EURO 2 technical guide.
Panasonic Panasonic CS (UK)
WILLOUGHBY ROAD,
BRACKNELL
BERKS,
RG12 8FT.
All manuals and user guides at all-guides.com
all-guides.com
Contents
Safety Precautions 2
Location of Controls 3
Chassis Service Position 4
Service Mode 5
Self Check 6
Adjustment Procedure 6
Alignment Settings 7
Waveform Pattern Table 8
Block Diagrams 9
P.C.B. Views 12
Schematic Diagrams 14
Parts Location 17
Replacement Parts List 18
Safety Precautions
General Guide Lines
1. It is advisable to insert an isolation transformer in the AC supply
before servicing a hot chassis.
2. When servicing, observe the original lead dress in the high
voltage circuits. If a short circuit is found, replace all parts which
have been overheated or damaged by the short circuit.
3. After servicing, see that all the protective devices such as
insulation barriers, insulation papers, shields and isolation R-C
combinations are correctly installed.
4. When the receiver is not being used for a long period of time,
unplug the power cord from the AC outlet.
5. Potentials as high as 28kV are present when this receiver is in
operation. Operation of the receiver without the rear cover
involves the danger of a shock hazard from the receiver power
supply. Servicing should not be attempted by anyone who is not
familiar with the precautions necessary when working on high
voltage equipment. Always discharge the anode of the picture to
the chassis before handling the tube.
6. After servicing make the following leakage current checks to
prevent the customer from being exposed to shock hazards.
Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two
prongs of the plug.
2. Turn on the receiver's power switch.
3. Measure the resistance value with an ohmmeter, between the
jumpered AC plug and each exposed metallic cabinet part on the
receiver, such as screw heads, aerials , connectors, control
shafts etc. When the exposed metallic part has a return path to
the chassis the reading should be between 4M ohm and 20M
ohm. When the exposed metal does not have a return path to
the chassis the reading must be infinite.
Leakage Current Hot Check
1. Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2. Connect a 2k ohm 10W resistor in series with an exposed
metallic part on the receiver and an earth such as a water pipe.
3. Use an AC voltmeter with high impedance to measure the
potential across the resistor.
4. Check each exposed Metallic part and check the voltage at each
point.
5. Reverse the AC plug at the outlet andrepeat each of the above
measurements.
6. The potential at any point should not exceed 1.4Vrms. In case a
measurement is outside the limits specified, there is a possibility
of a shock hazard, and the receiver should be repaired and
rechecked before it is returned to the customer.
X-Radiation Warning
1. The potential sources of X-Radiation in TV sets are the high
voltage section and the picture tube.
2. When using a picture tube test jig for service ensure that the jig
is capable of handling 28kV without causingX-Radiation.
NOTE : It is important to use an accurate periodically calibrated high
voltage meter
1. Set the brightness to minimum.
2. Measure the high voltage. The meter should indicate 27kV _1kV
at zero beam current if the meter indication is out of tolerance,
immediate service and correction is required to prevent the
possibility of premature component failure.
3. To prevent an X-Radiation possibility, it is essential to use the
specified tube.
HOT CHECK CIRCUIT
2Kohm10W
A.C.Voltmeter
WaterPipe
(Earth)
ToInstrument's
exposed
metallicparts
Fig.1
All manuals and user guides at all-guides.com
Location Of Controls
Service Hints
How to remove the rear cover
i. Remove the 5 fixing screws (A) as shown in Fig.3/Fig.4.
Fig.2
FOCUS
SCREEN
Fig.3.
SCREWS(A)
SCREW
Fig.4
All manuals and user guides at all-guides.com
TX-21AD2
4
How to move the chassis into the Service position
NOTE: To place the chassis into the advised service position the T.V. must be on the T.V. stand provided with the set.
1. To place the chassis into service position hold and lift the rear of the E-PCB chassis and gently pull the chassis toward you as shown in Fig.5.
B-PCB service position.
i. Release the respective wiring clips and rotate the chassis horizontally through 90_anti-clockwise, then lift the front of the chassis as shown in
Fig.6.
ii. Insert the beadclamper located in the bottom left hand corner of the cabinet (Fig.8.) into the chassis frame shown in Fig.9.
iii. After servicing ensure all wiring is returned to its original position before returning the receiver to the customer.
E-PCB service position.
i. Release the respective wiring clips and rotate the chassis horizontally through 180_ anti-clockwise, the lift the FBT side of the chassis as shown
in Fig.7.
ii. Insert the beadclamper located in the bottom left hand corner of the cabinet (Fig.8.) into the chassis frame shown in Fig.9
iii. After servicing ensure all wiring is returned to its original position before returning the receiver to the customer.
.
FRAME
Fig.5
Fig.6. Fig.7.
BEAD
CLAMPER
CABINET
Fig.8.
CHASSIS BEAD
CLAMPER
INSERT
Fig.9.
T.V. STAND T.V. STAND
B - PCB
E - PCB
B - PCB
E - PCB
MAINS
SWITCH
All manuals and user guides at all-guides.com
TX-21AD2
5
Service Mode
The remote control is used for entering and storing adjustments, with the exception of cut-off adjustments which must always be done prior to service
adjustment. Perform adjustments in accordance with screen display. The display on the screen also specifies the CCU variants as well as the approx.
setting values. The adjustment sequence for the service mode is indicated below.
1. Set the Bass to maximum position, set the Treble to minimum
position, press the F button followed by the Volume down on the
customer controls at the front of the TV and at the same time
press the Reveal button on the remote control, this will place the
TV into the Service Mode.
2. Press the RED / GREEN buttons to step down / up through the
functions.
3. Press the YELLOW / BLUE buttons to alter the function values.
4. Press the STORE button on the preset panel after each
adjustment has been made to store the required values.
5. To exit the Service Mode press the Normalisation button.
NOTE: This TV also has the option of using a Memory Pack which enables you to copy thepreset TV channels and analogue levels into the Memory
Pack and then upload them onto another EURO-2 TV set.
Using the Memory Pack
TV to Memory Pack process
1. Plug the memory pack into the lower of the two 21 pin terminals
at the back of the TV and switch the TV on. If the TV has only
one 21 pin connector then this will be able to accept the memory
pack.
2. Go into the Service Mode as explained above. The screen will
show:- 3. Press the blue button on
the remote control. The
screen will show:-
4. Press the STORE button
on the TV. The screen will
show:-
5. All the tuning information stored inside the TV will now be
transferred to the Memory Pack. This process will take 2-3
minutes to complete and when finished the screen will show:-
Memory Pack to TV Process
1. Plug the memory pack into the lower of the two 21 pin terminals
at the back of the TV and switch the TV on. If the TV has only
one 21 pin connector then this will be able to accept the memory
pack.
2. Go into the Service Mode as explained above. The screen will
show:- 3. Press the STORE button
on the TV. The screen will
show:-
4. All the tuning information stored inside the Memory Pack will
now be transferred to the TV. This process will take 2-3 minutes
to complete and when finished the screen will show:-
OK!
5. The tuning information from the Memory Pack has now been
copied into the TV
6. To exit from the Service Mode switch off the TV.
7. The process has now been completed and the Memory Pack
can now be removed.
Errors
If an error occurs while using the Memory Pack the TV will detect this and the screen will show:-
Program
Error!
If this happens then switch off the TV and repeat the process that was being used. If the errors continue to occur then check the connectors between
the TV and the memory pack and check the 9V battery inside the memory pack.
External>>TV
Program
Program
TV>>External
Storing
OK!
External>>TV
Program
Loading
All manuals and user guides at all-guides.com
TX-21AD2
6
SELF CHECK
Self check is used to automatically check the Bus lines and Hexadecimal code of the TV set.
To enter the Self Check mode press Function down button, on thePreset Panel, at the same time pressing the Status button, on the Remote Control,
and the screen will show:-
Adjustment Procedure
Item/Preparation Adjustments
+B SET-UP
1. Receive a window pattern
2. Set the controls:
Brightness minimum
Contrast minimum
Volume minimum
1. Set the +B voltage up as follows:
AdjustR811 so thatB2 shows 130V +/- 1V
2. Confirm the following voltages.
B1 200 +/- 10V B6 12 +/- 0.5V
B3 27 +/- 1V B7 5+0.1/-0.25V
B4 41.0 +/- 1V B8 5+/- 0.25V
B5 15.5 +/- 1V U33 31 +/- 1V
RF AGC
1. Receive a test pattern.
2. Connect an oscilloscope between the tuner
RF AGC and ground.
3. Set the oscilloscope gain range to 1V/div.
1. Check that the noise becomes large when the RF AGC VR
R126 is turnedcounterclockwise. After the check turn it clockwise.
2. Gradually turn the RF AGC VR anti-clockwise, and set the
RF AGC VR to the point where the RF AGC voltage is just falling to a
point where this voltage drops by 0.2V from the maximum value.
CUT OFF
1. Receive a window pattern.
2. Degauss the tube externally.
3. Set the TV into Service Mode 1.
4. SelectCutoff DC mode.
1. Confirm then value is 128 and select Ug2 mode noting colour with
largest value
2. Turn the screen VR until a colour reaches 20~30.
3. Connect an oscilloscope to the cathode with the biggest value
colour.
4. SelectCutoff DC mode and adjustCutoff pulse to 159V +/- 5V.
5. Disconnect the oscilloscope and adjust the screen to whichever colour
reaches70 +/- 30 first.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok
Tuner
VIF
EEPROM
SoundAV
switch1
VideoAV
switch1
DolbySub
DolbyIC
forL/R
DolbyIC
forC/R
Hex codes
If the CCU ports have been checked and found to be incorrect then "--" will appear in place of "OK".
VDP
TPU
MSP
PSMODE
P. TA1
P. TA2
P. TA3
P. TA0
PSDA
P
SCL1
PSCL3
PSCL4
PSBLED
POFF
PDEFL
PRAM
ok
ok
- -
- -
- -
06
CE
34
94
85
- -
All manuals and user guides at all-guides.com
all-guides.com
TX-21AD2
7
Alignment Settings (The figures used below are nominal and used for representative purposes only)
Alignment Function TX-21AD2 Settings / Special features
1. Vertical amplitude V-AMP
063 Optimum setting
2. Vertical symmetry V-SYM
002 Optimum setting
3. Vertical linearity V-LIN
-020 Optimum setting
4. Vert.D.C. Vert. D.C.
000 No Adjustment
5. V-Pos. V. Pos
005 Optimum setting
6. Horizontal amplitude H-AMP
-044 Optimum setting
7. Horizontal position H-POS
542 Optimum setting
8. Text Position TEXT POSITION
049 Optimum setting
9. EW-amplitude E-W AMP 1
-059 Optimum setting
10. EW-amplitude E-W AMP 2
044 Optimum setting
11. Trapezium-comp TRAPEZ 1
000 Optimum setting
12. Trapezium- comp TRAPEZ 2
-009 Optimum setting
13. Colour VCO Colour VCO
006 Press either Blue or Yellow buttons to effect
automatic adjustment
14. Cut-off DC Cut-off DC
050 No Adjustment
15. Ug2 Test Ug 2 Test
094 044 020
SelectCutoff DC in Service Modemode and
confirm the value is 128. SelectUg 2 Test noting
colour with largest value, adjust on FBT until a
colour reaches 20 ~ 30. Connect an
oscilloscope to the cathode of the biggest value
colour, selectCutoff DC mode and adjust get
Cutoff pulse voltage to 159_5V. Disconnect the
oscilloscope and adjust the screen to whichever
colour reaches 70_30 first.
16. Cutoff Cutoff
057 064 056 Press the GREEN button to step through the
settings. Adjust for optimum.
17. White White
200 255 246 Press the GREEN button to step through the
settings. Adjust for optimum.
All manuals and user guides at all-guides.com
TX-21AD2
8
PIN 42
I601
10u
PIN 6 E8
50u sec/div
PIN 5 E8
10u
PIN 3 E8
10u
PIN 18
5u sec/div
PIN 44
10u
PIN 4 E8
10u
PIN 6
5m sec/div
PIN 34
5m sec/div
BASE
20u sec/div
PIN 7
5m sec/div
BASE Q503
20u sec/div
PIN 6
5m sec/div
PIN 5
5m sec/div
GREEN DRIVE
100v
RED DRIVE
80v
PIN 8
IC701
64u sec/div
COLLECTOR
64u sec/div
PIN 3
IC801
5u sec/div
PIN 7
2u sec/div
(Chroma)
WAVEFORM PATTERN TABLE
PIN 1
5m sec/div
EMITTER Q352
EMITTER
Q351
BLUE DRIVE
120v
EMITTER Q353
All manuals and user guides at all-guides.com
TX-21AD2
9
VIDEO BLOCK
TUNER X103
FILTER IC102
VIDEO
Q3006
BUFFER
Q3001
BUFFER
J
K
3
1
0
2
AV3
5
6
21
10 Q103
BUFFER
1
16
5
19
15
20
10
8
11
C
V/Y
64
63
61
39
38
37
36
35
34
33
32
31
30
29
28
27
26
17
2
3
16
5
6
7
8
12
11
10
13
14
15
3
16
15
14
12
9
6
7
8
20
D
WE
RAS
CAS
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
42
31
4
3
12
13
19
20
21
32
Y
/R
P0
P1
C1
C0
Y0
Y1
Y2
MSY
13
44
14 Q3005
BUFFER
Q3004
BUFFER
IC3502
TELETEX
IC601
VIDEO
Q307
BUFFER
Q302
AMP Q301
AMP
Q308
BUFFER
Q304
AMP
Q303
AMP
Q309
BUFFER
Q306
AMP
Q305
AMP
R
G
B
55
57
59
Q351
OUTPUT AMP
Q352
OUTPUT
Q353
OUTPUT
IC3001
AV
19
20
R
G
B
11
15
V/Y
C
V/Y
17
V/Y
25
AGC
TUNER
VIDEO IN
H OUT
V
V
V
IC3501
MEMORY
IC351
RGB AMPS
1
2
3
9
8
7
4
A10
J
K
3
1
0
1
AV1
J
K
3
0
0
1
AV2
27
All manuals and user guides at all-guides.com
TX-21AD2
10
TUNER X103
FILTER Q102
BUFFER Q101
AMP
IC102
SIF/VIF/DEMODULATOR
Q202
AMP Q201
BUFFER
58 Q2102
BUFFER
Q2101
BUFFER
I251
AUDIO OUTPUT
AMP
28
29
6
3
1
1
13
8
22
IC2101
AUDIO
PROCESSOR
SIF
52
53
36
37
W
1
2
1
1
AV3
6
2
3
1
W
1
2
2
1
AV2
6
2
3
1
46
47
Q2308
MUTE
L
R
L
R
L
R
L
R
L
R
R
L
SIF
IN
AV2 IN
AV2 OUT
AV3 IN
R
L
R
L
LR
Q2310
BUFFER
25 26
Q2309
BUFFER
J
K
2
3
0
1
4
Q2301
AMP
Q2302
AMP
Q2306
MUTE
Q2305
MUTE
L
R
Q251
MUTE Q252
MUTE
Q1208
MUTE
LEFT AUDIO
MUTE SIGNAL
Q2307
MUTE
50
49
34
33
6
2
3
1
W
1
2
2
1
AV1
L
R
L
R
AV1 IN
AV1 OUT
Q2306
MUTE
Q2305
MUTE
AV2 OUT
R
L
D3018 D3019
45
AUDIO BLOCK
RIGHT AUDIO
IF SIGNAL
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