PCO.IMAGING PCO.DIMAX User manual

pco.dimax
User’s Manual
preliminary

pco.dimax User’s Manual V1.00 © PCO AG, Germany
2
n this manual you find instructions for the pco.dimax
CMOS high-speed camera
.
Target Audience: This camera is designed for use by
technicians, engineers, and scientists.
Note: nformation given in this manual version is still
preliminary and subject to change without prior notice!
Some features of the camera are not yet described in this
manual and will be added soon.
In case of any questions or comments, please contact us at PCO.
telephone
+49 (0) 9441 2005 50
fax
+49 (0) 9441 2005 20
email
info@pco.de
postal address
PCO AG
Donaupark 11
93309 Kelheim, Germany
The cover photo shows an exemplary PCO camera system.
The lens is sold separately.
Copyright © 2009 PCO AG (called PCO in the following text), Kelheim,
Germany. All rights reserved. PCO assumes no responsibility for errors
or omissions in these materials. These materials are provided "as is"
without warranty of any kind, either expressed or implied, including but
not limited to, the implied warranties of merchantability, fitness for a
particular purpose, or non-infringement. PCO further does not warrant
the accuracy or completeness of the information, text, graphics, links or
other items contained within these materials. PCO shall not be liable for
any special, indirect, incidental, or consequential damages, including
without limitation, lost revenues or lost profits, which may result from the
use of these materials. The information is subject to change without
notice and does not represent a commitment on the part of PCO in the
future. PCO hereby authorizes you to copy documents for non-
commercial use within your organization only. n consideration of this
authorization, you agree that any copy of these documents, which you
make, shall retain all copyright and other proprietary notices contained
herein. Each individual document published by PCO may contain other
proprietary notices and copyright information relating to that individual
document. Nothing contained herein shall be construed as conferring by
implication or otherwise any license or right under any patent or
trademark of PCO or any third party. Except as expressly provided,
above nothing contained herein shall be construed as conferring any
license or right under any PCO copyright. Note that any product,
process, or technology in this document may be the subject of other
intellectual property rights reserved by PCO, and may not be licensed
hereunder.
Updated July 2009 © PCO AG

Table of Contents
pco.dimax User’s Manual V1.00 © PCO AG, Germany
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Table of Contents
1Introduction .....................................................................4
High Resolution meets High Speed.
2Safety Instructions ..........................................................5
Save money, reduce stress, stay healthy
3System Components.......................................................6
What’s in the Box?
4Installation .......................................................................7
Get your camera and computer ready for start.
5Quick Start .......................................................................8
How to get an image fast and easy
6Camera Control for the pco.dimax ................................9
The main interface for all camera settings
6.1 The “Camera Control” window...............................................................9
6.2 The Timing sheet..................................................................................10
6.3 The Sensor (Size) sheet ........................................................................11
6.4 The Sensor (Misc.) sheet ......................................................................12
6.5 The CamRam sheet..............................................................................13
6.6 The Recording sheet ............................................................................14
6.7 The In/Out Signals sheet ......................................................................15
7Cam are Features........................................................16
Software for image acquisition and archiving
7.1 f no camera is connected ....................................................................16
7.2 Overview ..............................................................................................17
7.3 The File Menu.......................................................................................18
7.4 The Camera Menu................................................................................22
7.5 The Acquisition Menu...........................................................................23
7.6 The View Menu.....................................................................................24
7.7 The Window Menu................................................................................25
7.8 The Help Menu.....................................................................................26
7.9 The Local Menu....................................................................................26
7.10 Additional Features...............................................................................27
Appendix
A1 Technical Data ................................................................29
A2 Mechanical Dimensions ..................................................30
A3 GigE nstallation and System Requirements ...................31
A4 mage File Formats..........................................................37
A5 Service and Maintenance................................................39
A6 Customer Service and Trouble Shooting ........................40
A7 Firmware Update.............................................................40
A8 Digital Camera Tools CD-ROM .......................................41
A9 FAQ .................................................................................42
About PCO..............................................................................43

1 ntroduction
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pco.dimax User’s Manual V1.00 © PCO AG, Germany
1 Introduction
High Resolution meets High-Speed.
Features
This high speed 12 bit CMOS camera system comprises advanced CMOS
and electronics technology. t is perfectly suited for high speed camera
applications such as material testing, off-board crash or impact tests or
super slow motion movie clips. The system features also a variety of trigger
options to cover all off-board applications that have been required by the
automotive industry.
The camera’s main features are:
•1279 fps @ full resolution 2016 x 2016 pixel
•12 bit dynamic range
•4502 fps @ 1008 x 1000 pixel
•color & monochrome image sensor versions available
•exposure time range 2 µs - 40 ms
•image memory in camera (camRAM up to 36 GB)
•double shutter operation
•GigE & USB2.0 data interfaces
•multiple trigger interface optimized for automotive applications
•smart battery control (1h full operation or 6h data backup)
Areas of Application
•high speed particle image
velocimetry (P V)
•short time physics
•spray analysis
•hyper velocity impact studies
•automobile crash tests
•material testing
•tensile tests
•airbag inflation
•fast flow visualization
•hydrodynamics
•fuel injection
•sparks in electronical switches
•combustions imaging
•semiconductor quality control
•fast events in nature and machine
•super slow motion movie clips
•ballistics

2 Safety nstructions
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2 Safety Instructions
Never operate the camera in humid or dusty environments or in places with
high amounts of X-ray radiation. Humidity, dust or X-rays could damage
the camera.
To avoid the risk of water condensation, protect the camera against
extreme changes of ambient temperature. f condensation enters the
camera, there is the risk of electric shock.
To prevent damage to the camera, the system must be kept stable and
protected against strong jolts or vibrations. The socket at the bottom of
the camera is to be used for mounting purposes only.
The slits in the camera case (side & back planes) are designed for heat
dissipation by the camera fan. To prevent overheating of the camera, do
not block these slits. Do not leave the camera system in direct sunlight to
avoid the risk of overheating.
Electric shock warning – Never slide any items through the slits into the
camera because of the risk of electric shock if the voltage parts inside are
touched.
Each time the camera is used, check the po er cable for any damage.
Never position the cable in a way that it could become a tripping hazard.
Do not force the lens onto the camera. To protect the lens connector thread
from damage, use minimal force when attaching a lens to the camera.
f any of the following conditions apply, immediately switch off the camera,
separate it from the power line and contact our customer support:
f the power cable or the power plug seems to be worn or
damaged.
f liquids have penetrated the device.
f, after thoroughly reviewing the instruction manual, the device is
still not operating properly.
f the camera has been dropped or the casing is damaged.

3 System Components
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pco.dimax User’s Manual V1.00 © PCO AG, Germany
3 System Components
The camera system includes the following parts.
Camera Head
F-mount optical connection:
The distance between the front edge of the F-mount and
the sensor is 46.5 mm.
For standard F-mount/SLR lenses and adapters.
LEDs indicate camera status
Recording – Status – Error
Input/Output BNC connectors
Trigger – Acquire – R G-B – Status – Sync in/out
Lemosa connectors
Automotive applications - www.lemo.com
Interface
GigE Vision – USB 2.0 – DV (optional)
1/4-20 UNC and 3/8-16 UNC and M8 threads
5.2 mm pinholes
Serial Number tag
Po er Supply
24V AC Desktop Power Supply with EC14 chassis plug and XLR connector
Po er Cord
Standard EC13 connector (for Germany only)
Battery Pack (optional)
NiMH (standard), Li- on (upon request)
Cable
10m Patch cable RJ45 Cat6.0
Digital Camera Tools (CD-ROM)
The accompanying CD contains (see appendix A8):
• Camware: software for camera control & image acquisition
• camera driver & tools
• software development kit (SDK) and demo programs in C and C++

4 nstallation
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4 Installation
You will find all necessary files on the accompanying CD.
You may also download the newest versions of our software, camera
drivers, and third party software drivers from our website (support section).
n this chapter you find the quick installation utilizing USB interface. For the
more advanced GigE Vision installation and system requirements please
see appendix A3.
Minimum computer system requirements:
•Clock speed > 1.6GHz
•RAM > 512MB
•Windows XP/ Service Pack 2 or Win2000/ Service Pack 4
•1280 x 1024 pixel resolution display
•32-bit-graphics card (16.7 million colors)
•USB 2.0
4.1 USB
Please have the CD with USB drivers inserted or the files downloaded on
your computer. Connect camera with PC and start camera. The camera is
ready after one beep.
4.2 Camera Driver
The first time the camera is connected via USB to the computer, Windows
will notify the user that a new device has been detected. Afterwards, the
typical Windows hardware drivers’ installation process will begin. At this
point, you are asked for the location of the corresponding file.
Please click on the drive where the CD with the drivers has been inserted or
to the directory where the installation software has been downloaded.
Windows will perform any further installation and system registration
automatically.
4.3 Cam are
The Camware 32-bit Windows application software enables you to control
every camera parameter or setting. mages can be displayed on a monitor
and may be downloaded and stored.
The CD runs automatically (if not: please begin the installation manually by
double clicking on the setup.exe file). The installation software copies all
necessary DLL files into the corresponding Windows directories. While
doing this, older versions of these files will be replaced, if present. All
required Windows registration entries will be made automatically. After a
successful installation, you will find the program file ’Digital Camera
Toolbox’ in your program directory. Other helpful tools are also installed in
the same file (see appendix A8).

5 Quick Start
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pco.dimax User’s Manual V1.00 © PCO AG, Germany
5 Quick Start
Follow step 5.1 through 5.4 to get an image fast and easy!
Note: n order to get familiar with your new camera & software it might be
helpful, if you first aim at an object that is easy to focus and that can be
seen at standard light conditions.
5.1 Preparation
installation is finished (see chapter 4)
an appropriate lens is attached (remove cap!)
or the camera is attached properly to the microscope,
spectrograph or other scientific device
camera is connected to the power supply
camera is connected to the PC
5.2 Computer
Turn on the connected computer!
5.3 Camera
Turn on the camera. The camera is ready after one beep.
5.4 Soft are: Cam are
start Camware
open view window
- if not already open -
start “live preview”
apply “auto range peak”
you may adjust aperture and focus
You should now clearly see the object in the window.
f you need to change exposure time (e.g.
the image is still either too dark or too
bright), please go to chapter 6!
f you want to record and save images,
please see chapter 6 and chapter 7 for
detailed information!

6 Camera Control for the pco.dimax
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6 Camera Control for the pco.dimax
The 'Camera Control' window in Camware is the main interface for all
camera settings.
For further Camware features please see chapter 7!
6.1 The “Camera Control” indo
The camera control window can be opened by selecting the proper
command in the "Camera"-Menu or by the corresponding button in the
toolbar:
The camera control dialog always adapts to the camera type connected.
For the pco.dimax the camera control settings are spread over six property
sheets
1
, which will be explained below.
Changes to the camera control sheets must be completed by pressing the
“Accept” button
2
.
f the "Accept" button is not pressed, these changes will be ignored and lost. f the
changes are within the allowed condition limits of the camera, a message is sent to the
computer, the button disappears and the green lamp will be highlighted. f an illegal
change was attempted, the camera will not accept the change and the red lamp will be
highlighted.
n the information field
3
you can view some information about the
camera. Click into the info field in order to scroll through the values.
Estimated Recording Time (est. rec. time) due to selected fps, RO , camRAM size.
1
2
3

6 Camera Control for the pco.dimax
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pco.dimax User’s Manual V1.00 © PCO AG, Germany
6.2 The “Timing” sheet
Trigger Mode
[Auto Sequence] The camera will optimize the image recording to achieve
the best possible frame rate.
n the [auto sequence] exposure control mode, the camera determines
the fastest possible image uptake rate depending on the adjusted
exposure time and the required readout time. After a start command is
given, the sequential recording is started until a stop command is given.
[Soft Trigger] Single images can be recorded with Camware control. The
single image can be acquired by pressing the "Single Trigger" button. This
button appears after pressing the “Start Record” button (see chapter 7.2).
Other signals cannot influence this operating mode.
[External Exp. Start] The image acquisition is triggered by an external
signal. t is also possible to force a software trigger for a test image with the
"Single Trigger" button.
n the [External Exp. Start] exposure control mode, single image
recording is started by the falling or rising edge of the voltage signal at
the BNC input (see chapter 6.7).
pixel clock intrinsic + system delay
55 MHz tbd
62 MHz tbd
[External Exp. Ctrl] An external signal, which is applied to the trigger input,
controls the start and the duration of the exposure (see chapter 6.7).
Timing
The exposure and delay time can be adjusted in steps of 1µs.
exposure time delay time
pco.dimax 2µs … 40ms 2µs … 1s
t is possible to click onto the red triangles and drag them with the
mouse, or to change the values via plus/minus buttons , or using
the edit control . Here, the values can be edited directly, by
clicking into the edit control, or by using the up/down control or the
slider on the right. The slider and the up/down control refer to the blue
highlighted unit .

6 Camera Control for the pco.dimax
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[FPS based] The camera will optimize the image recording to achieve the
selected frame rate with chosen exposure time.
Frame rate exposure time
FPS mode 0.465 …1279 Hz 2µs … 1s
6.3 The “Sensor (Size)” sheet
Binning
Feature not available for pco.dimax
Sensor Format
The implemented sensor has the option to readout a standard size (effective
pixels recommended by the sensor manufacturer) or an extended size,
which adds optical black pixels, which can be helpful for calibration or
control purposes. n extended mode, you will not increase image size!
Region of Interest
The RO (region of interest) selects only a part of the sensor to be read out,
in order to speed up the frame rate and to save memory. Due to the sensor
structure and readout electronics the selectable region is always symmetric
about the center.
ncrements horizontal: 48 pixel steps
ncrements vertical: 4 pixel steps
Please see next page with table of possible regions of interests.

6 Camera Control for the pco.dimax
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pco.dimax User’s Manual V1.00 © PCO AG, Germany
Table with selection of possible RO ’s:
Values are for estimation purposes only.
The Camware will show the actual frame rate and estimated recording time
due to selected timing values in the information box:
6.4 The “Sensor (Misc.)” sheet
Pixelclock
The pixel clock sets the clock frequency and therefore the image sensor
readout speed. n general, at higher readout speed the image quality will
suffer due to higher readout noise.
55 MHz 62.5 MHz
pco.dimax Quality Mode Speed Mode
AD Converter
Feature not applicable for pco.dimax

6 Camera Control for the pco.dimax
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Double Image
This feature is widely used for particle image velocimetry (P V)
measurements, but not yet released for the pco.dimax.
IR Sensitivity
Feature not applicable for pco.dimax
Offset Control
Offset control is done automatically for optimal results. User control is
disabled.
B/W Noise Filter
n the pco.dimax an optimal hot pixel correction is already integrated.
Conversion Factor
The conversion factor defines how many charges (electrons), which have
been generated by light in the image sensor in each pixel, are necessary to
generate one count (one intensity level) in the digital image. Therefore, the
conversion factor describes the gain that is applied to the signal before it is
converted into a digital value. The conversion is optimized for the
pco.dimax @ 10 e-/count.
Electronics Temperature
Display of electronics and sensor temperature.
Active cooling by fan is implemented in the pco.dimax. There is no need for
Peltier cooling. Due to digital temperature compensation and sophisticated
electronic design the pco.dimax comes with ultra stable offset, where there
is no need for extra black or current references.
6.5 The “CamRam” sheet
The CamRam sheet is for controlling the camera built in memory (camRAM).
You have the possibility to record into 3 different segments.

6 Camera Control for the pco.dimax
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6.6 The “Recording" sheet
Recorder Mode
n sequence mode the camera will stop after the memory (i.e. the active
camRAM segment) is completely filled. n ring buffer mode the camera will
record until it is stopped.
Acquire Mode
The acquire mode gives you the ability to enable or disable the recording by
an external signal. f set to external the camera will only record images if the
external signal enables recording (see chapter 6.7).
Time Stamp
A time stamp can be placed into the upper left corner of the image. t can
be either off, binary, binary with text or text only. n binary mode there will
be filled the first 16 pixels with the time stamp. n binary and/or ASC there
will be placed text into the image in a way, where the content of the image
will be replaced by the text. This feature is not yet released for the
pco.dimax!
Record Stop Mode
After ‘stop recording’ the camera will continue recording for the number of
images entered in ‘Skip mages’. n this mode you are able to capture a free
selectable amount of pre- and post-event images.

6 Camera Control for the pco.dimax
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6.7 The “I/O Signals” Sheet
For corresponding interfaces please see rear site of camera:
Acquire Enable
f checked, a signal for ‘Acquire Mode’ (see chapter 6.6) is accepted.
Set Ready
Feature not yet implemented.
Exposure Trigger
f checked, a signal for [External Exp. Start] and [External Exp. Ctrl] (see
chapter 6.2) is accepted.
Status Expos / Status Busy
f checked, a signal indicating exposure status or busy status is given at
respective BNC output.
[Type] TTL:
Maximum low level: 0.8V
Minimum high level: 2V
High Lev.:
Maximum low level: 5V
Minimum high level: 10V
CONTACT:
Maximum switch on resistance: 100Ohms
Minimum switch off resistance: 40kOhms
Minimum switch voltage rating: 5VDC
Minimum switch current rating: 1mA
RS485:
Receiver sensitivity: +-200mV
Note: termination of 120Ohms outside camera required
[Filter] Feature not yet implemented.
[Polarity] active for high/low signal or rising/falling edge

7 Camware Features <still under revision>
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pco.dimax User’s Manual V1.00 © PCO AG, Germany
7 Cam are Features <still under revision>
PCO’s renowned software for camera control, image acquisition, and
archiving of images in various file formats.
You will find an online help under the common
Help menu.
This online help can be selected in the Demo Mode
only. You cannot access the Help Menu when a
camera is connected!
Note: There are some features explained in the online help that are not
applicable for this camera version.
7.1 If no camera is connected
When Camware is started, it automatically recognizes the camera type,
which is connected to the computer and switched on.
f Camware is started with no camera
connected to the PC or with cameras
switched off, it starts in demo mode.
n this mode all image processing
features are available. The user only
has to tell Camware which type of
images will be opened. For that
purpose, the "Demo Mode Setup"
window opens and asks for the
corresponding input.
Need Help? f this window pops up
because you have trouble running the
camera, please see instructions in
appendix A6.
Resolution
The drop down list offers the existing image sensor spatial resolutions of all
PCO camera systems. Please select the specific resolution and bit depth of
the images to be opened! f double shutter images have been recorded and
should be opened, “Double Shutter Mode” should be checked.
Color
With the radio buttons, the user can specify whether the image type is
monochrome or color.
Alignment
These two radio buttons adjust whether MSB aligned ("upper") or LSB
aligned ("lower") images have been stored (see page 18, “File Settings”).
Settings to view the b16 files of the pco.dimax:
Resolution bit DoubleShutter Color Alignment
pco.dimax 1392x1040 12 <no> b/w upper
pco.dimax color 1392x1040 12 <no> color upper

7 Camware Features <still under revision>
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7.2 Overvie
Menu Bar
The menu bar is explained in detail in chapter 7.3 - 7.8.
The local menu (mouse right-click) is explained in chapter 7.9.
Below you find a brief explanation of the available shortcuts.
Toolbar
prints the currently displayed image or comment window
opens a b/w display window (and color respectively)
opens the histogram window
opens the camera control window
opens the convert control b/w window (and color respectively)
auto range peak/crop (see chapter 7.6 under “Histogram”)
auto balance color (see chapter 7.9)
starts the Camware auto exposure routine (see chapter 7.4)
live preview: useful for fast and easy camera adjustment and focusing
soft trigger: records a single image (see chapter 6.2)
master gain -/+ 2dB (see chapter 7.6 under “Convert Control”)
Cursor display
cursor: pixel position and intensity value
continuous “auto range crop" scaling
Recorder
record START / PLAY / STOP
opens the recorder settings window
replay navigation
starts the "Recorder Browser", which gives an overview of the
images in the recorder, and allows the user to easily select a new
current image.
With the "Multi Frame Window" it is possible to view all active
camera images in one window. The user might select between
"time" oriented or "camera number" oriented order.
Feature not available for pco.1300.

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7.3 The File Menu
Open (single image only)
This command should be used to import a single image into the currently
active image window. Only files with the extension and format of "*.b16"
(PCO proprietary binary image format) and "*.tif" (T FF image format) can be
imported. f the recorder is enabled, each imported image will be transferred
to the buffer shown in the picture number. The image itself will be fitted to
the current image size. f the recorder is disabled, the current image sizes
will be set to the parameters of the imported image.
Open Set (image set from multiple cameras)
not available
Open Recorder (image sequence from one camera)
This command is used to import a sequence of images. f more than one
camera is connected and an image window is currently open, the sequence
will be loaded to the active window. f no image window is open, the images
will be loaded to camera #1. This command opens the "Open file" dialog
box. Only files with the extension and the format of "*.b16" and "*.tif"
(T FF16) can be imported.
Save
The "Save" command should be used to save or export the image, which is
displayed in the active window. The command opens the "Save file" dialog
box. The image file can be saved in "*.b16", "*.fts", "*.tif", "*.bmp" or ASC
format.
Note: be aware of the different storage abilities of the formats, for example
"*.bmp" - the bitmap format only allows for 8bit values to be stored and
therefore the image content of a 12 or 14bit image is reduced, if stored as
bitmap.
f more than one camera is connected, it is possible to save all current
images by selecting "Export all images" in the "Save file" dialog box. With
this feature it is possible to save one image of each active camera within
one process step (it is not necessary to repeat the save process for each
camera). The "Save" command will not be available, if there is no image
window open. See 6.5 for further information!
Save Set
To save one image of each active camera within one single b16 file.
Save Recorder
The "Save Recorder" command should be used to save or export image
records. f more than one camera is connected and an image window is
currently open, the record of the active window will be saved. The
command opens the "Save file" dialog box. f another image format than
"*.b16" or "*.tif" (16bit) is chosen, image content will be lost, and it will be
impossible to reload the images. The "Save Recorder" command will not be
available, if there is no image window open. See 6.5 for further information!
Export
Use this command to export the image in the active image window. This
command will open the Save file dialog box. Only files with the extensions
"fts", "tif", "bmp" and "asc" can be exported. This item will be not visible, if
there is no image window open.
Export Recorder
Use this command to export a record of images. f more than one channel
is connected and an image window is currently open the record of the
window which has got the input focus will be saved. f no image window is

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open the images of channel 1 will be saved. This command will open the
Save file dialog box. Only files with the extensions "fts", "tif", "bmp", "asc",
"avi" and "mpg" can be exported.
f you export recorder files you will not be able to reload them into
CamWare!
Print Setup
The "Print Setup" command opens the Windows "Print Setup" dialog box
for adjustments and settings of the connected printer(s).
Print Previe
The "Print Preview" command opens a "Print Preview" window.
Print
Opens the Windows "Print" dialog box for the currently displayed image or
comment display.
Options
This command opens the "Options" dialog, allowing special settings.
File Settings
Tiff Bit Alignment
Here you can select the alignment of the pixel value. f this item is checked
each pixel value is shifted from bit 12-1 to bit 16-5. This removes the 'dark
image effect' inside other image applications. Check this item if you want to
import Camware generated T FF-files into other applications.
Tiff RAW
f this item is checked no color conversion/filter will be applied to the image.
The T FF file will contain the raw RGB values.
ASC file separator
Here you can select an appropriate separator for the ASC file format.
Vie Settings
mage Browser
Color Conversion
Marker
Use this command to display a cross in the centre of each image.

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Min/Max (Automatic) (“Continuous Auto Range Crop”, see page 23)
This option enables the automatic min/max function during record and
replay. Disable this feature if the application stops responding during this
mode (due to operating system capacity problems).
Double Shutter:
This option enables the update of both double shutter images during record
and replay. Disable this feature if the application stops responding during
this mode (due to operating system capacity problems).
Toolbar
Toolbar
Opens the corresponding toolbars (see 7.2)
Math. Functions
Use this command to open the math tool window. With the math window
you have the ability to build the difference between a reference image and
the actual image. f you activate math every new image acquired will be
subtracted from the reference image or vice versa. Math can be activated
by pressing the 'R' button (last acquired image will be copied to reference
buffer) or the 'Flash-R' button (a reference picture will be acquired). To
avoid negative values, which would not be visible, you can add an offset. f
the math function is enabled you will see a toolbar button with a green
checkmark. By pressing the green checkmark you can disable the math
function. f the math function is disabled and was previously enabled you
will see a toolbar button with a red cross. By pressing the “red cross” you
can enable the math function.
Replay Speed Bar
A replay speed bar feature may be selected, which is displayed just below
the replay control buttons (see 7.2). The speed bar allows the user to adjust
the replay speed, from very slow (turtle) to very fast (rabbit). The faster
replay speed is useful if large sets of image data need to be scanned.
Misc
nfotext
Use this command to show or hide the start-up information dialog box.
This manual suits for next models
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