PENKO 1020 Series User manual

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1020
PENKO Engineering BV
The Leading Experts In Weighing & Dosing
Indicator
Manual

1020 Indicator
2
IMPORTANT SAFETY INFORMATION
READ THIS PAGE FIRST!
Penko Engineering manufactures and tests
its products to meet all applicable naonal
and internaonal standards. It is vital that
this instrument is correctly installed, used,
and maintained to ensure it connues to
operate to its opmum specicaon.
The following instrucons must be adhered
to and incorporated into your safety
program when installing, using, and
maintaining Penko products. Failure to
follow the recommended instrucons can
aect the system’s safety and may increase
the risk of serious personal injury, property
damage, damage to this instrument and
may invalidate the product’s warranty.
• Read the instrucons fully prior to
installing, operang, or servicing the
product. If this Instrucon Manual is not the
correct manual for the Penko product you
are using, call 0031(0)318-525630 for a
replacement copy. Keep this Instrucon
Manual in a safe place for future reference.
• If you do not fully understand these
instrucons, contact your Penko
representave for claricaon.
• Pay careful aenon to all warnings,
cauons, and instrucons marked on and
supplied with the product.
• Inform and educate your personnel about
the correct installaon, operaon, and
maintenance procedures for this product.
• Install your equipment as specied in the
installaon instrucons of the appropriate
Instrucon Manual and as per applicable
local and naonal codes. Connect all
products to the proper electrical sources.
• To ensure correct performance, use quali-
ed personnel to install, operate, update,
program, and maintain the product.
• When replacement parts are required,
ensure that qualied technicians use repla-
cement parts specied by Penko. Unauthori-
zed components and procedures can aect
the product's performance and may aect
the connued safe operaon of your
processes. The use of non-specied ‘look-
alike’ substuon parts may result in the
risk of re, electrical hazards, or improper
operaon.
• Ensure that all equipment doors are closed
and protecve covers are in place, except
when maintenance is being performed by
qualied persons, to prevent electrical
shock and personal injury.

1020 Indicator
WARNING
ELECTRICAL SHOCK HAZARD
Installing cable connecons and servicing this instrument require access to shock hazard
level voltages which can cause death or serious injury.
Disconnect separate or external power sources to relay contacts before commencing any
maintenance.
The electrical installaon must be carried out in accordance with CE direcons and/or any
other applicable naonal or local codes.
Unused cable conduit entries must be securely sealed by non-ammable blanking plates or
blind grommets to ensure complete enclosure integrity in compliance with personal safety
and environmental protecon requirements.
To ensure safety and correct performance this instrument must be connected to a
properly grounded, three-wire power source.
Proper relay use and conguraon is the responsibility of the user.
Do not operate this instrument without the front cover being secured. Refer any
installaon, operaon or servicing issues to qualied personnel.
WWW.PENKO.COM
Penko is an ETC Company
e-mail: [email protected]
3

1020 Indicator
TABLE OF CONTENT
Chapter Page
1. Indication of display 6
2. Screen Elements 6
3. Explanation of front keys 7
3. Load cell / power connection 8
4. First use of Indicator 15
4.1. Weigher Setting 15
4.2. Calibration Setting 20
5. Menu Setting 23
5.1. System Settings 23
5.1.1. Port Setup 24
5.1.2. Indicator Setup 31
5.1.3. In/Outputs 55
5.1.4. Password 62
5.1.5. Screen Setup 65
5.1.6. Set Clock 70
5.1.7. Printer 71
5.1.8. System Recall 76
5.1.9. Software Update 79
5.2. Totals 82
5.3. Info 83
5.4. Certified Info 85
5.5. Event Log 87
5.6. Alibi memory 91
6. Software Tool 96
7. Dimensions 97
8. Error Codes 99
8.1. Weigher Error Codes 100
4

1020 Indicator
TABLE OF CONTENT
Chapter Page
10. Profibus Protocol Description 101
11. Standard Factory Settings 102
Appendix I 103
Appendix II 104
Appendix III 105
5

1020 Indicator
1. Indication of Display
1. Zero active
2. Tare active
3. Weigher stable
4. Inputs
5. Value
6. Range active
7. Bargraph
8. Outputs
1
2
4
3
5
6
8
7
2. Screen Elements
1. Active keys
2. Menu level
3. Traceable Acces Code
4. Calibration Code
2
1
3
4
6

1020 Indicator
2. Explanation of front keys
Tare
Check the NET sign (See page 5, Indication of Display, number 2) if
there is a tare active.
Press key to set tare. Press key again to reset tare.
Preset Tare
Check the NET sign (See page 5, Indication of Display, number 2) if
there is a tare active.
Press key to set preset tare. Press Tare key to reset preset tare.
Enter
Press key >2s to enter main menu.
Zero
Press key <2s to create a new zero level.
Press key >2s to reset zero level to the original zero level.
Print/Escape
If in a menu, press key to go to the previous menu. If on main screen,
use for printing the value. Press key <2s to print the actual value. Press
key >2s to print batch total.
Up or increase value by 1
Left or change position of cursor
Down or decrease value by 1
Right or change position of cursor
7

1020 Indicator
3. Load cell / power connection
PENKO 1020 Basic Inputs
8
This product is intended to be supplied
by a Class 2 or Limited Power Source,
rate 18 - 32 Vdc, 0.4A@24Vdc.
Power connection
Supply 18 - 32 Vdc
Load cell connection
Analogue output mA
Option
OutputsOutputs
Inputs
The power cable
must be looped
through a ferrite
core 3 mes.
Recommended
ferrite core:
Würth Elektronik
7427154

1020 Indicator
3. Load cell / power connection -continue-
PENKO 1020 Profibus
9
Power connection
Supply 18 - 32 Vdc
Load cell connection
Analogue output mA
Option
Outputs
This product is intended to be supplied
by a Class 2 or Limited Power Source,
rate 18 - 32 Vdc, 0.4A@24Vdc.
Inputs
The power cable
must be looped
through a ferrite
core 3 mes.
Recommended
ferrite core:
Würth Elektronik
7427154

1020 Indicator
3. Load cell / power connection
PENKO 1020 Profibus
PIN No. Symbol Name Name
1: SHIELD SHIELD Protecve Ground
2: RP Reserved for Power
3: B/B Rxd/TxD-PReceive/Transmit-Data-P
4: CNTR-PControl-P
5: C/C DGND Data Ground
6: VP Voltage plus
7: RP Reserved for Power
8: A/A RxD/Txd-NReceive/Transmit-Data-N
9: CNTR-NControl-N
Profibus connection wiring
10

1020 Indicator
3. Load cell / power connection -continue-
PENKO 1020 RS232/RS422 Outputs
11
Power connection
Supply 18 - 32 Vdc
Load cell connection
Analogue output mA
Option
This product is intended to be supplied
by a Class 2 or Limited Power Source,
rate 18 - 32 Vdc, 0.4A@24Vdc.
Inputs
The power cable
must be looped
through a ferrite
core 3 mes.
Recommended
ferrite core:
Würth Elektronik
7427154

1020 Indicator
3. Load cell / power connection -continue-
PENKO 1020 RS232
Connection example of a printer through RS232 communication.
12
This product is intended to be supplied by a Class 2 or Limited Power Source,
rate 18 - 32 Vdc, 0.4A@24Vdc.

1020 Indicator
3. Load cell / power connection -continue-
PENKO 1020 RS422
Example of communication through RS422 for multiple devices using PV protocol.
13
This product is intended to be supplied by a Class 2 or Limited Power Source,
rate 18 - 32 Vdc, 0.4A@24Vdc.

1020 Indicator
3. Load cell / power connection -continue-
PENKO 1020 CANBUS
14
Power connection
Supply 18 - 32 Vdc
Load cell connection
Analogue output mA
Option
Outputs
H = CAN_HIGH
RTN = GROUND
L = CAN_LOW
SH = SHIELD
Only works with PENKO
BusLink protocol
This product is intended to be supplied
by a Class 2 or Limited Power Source,
rate 18 - 32 Vdc, 0.4A@24Vdc.
Inputs
The power cable
must be looped
through a ferrite
core 3 mes.
Recommended
ferrite core:
Würth Elektronik
7427154

4. First use of indicator
1020 Indicator
Set up the correct indicator setting (step size, decimal point position and maxload).
The start
Turn the indicator on by connecting it to the power supply.
Press ENTER for more than 2 seconds to get in to Main Menu screen
> 2 s
Select System setup and press Enter
15
4.1. First use of indicator -Weigher Settings-
Make the indicator ready for its first use.

1020 Indicator
4.1. First use of indicator -Weigher Settings - continue-
Use the DOWN key to select Indicator Setup and press Enter
Entering the TAC number
Select Indicator and press Enter
Enter TAC (number) by using the UP key and confirm with Enter
TAC (Traceable Access Code) shows on lower right of the screen.
Every time settings are changed, the TAC automatically levels up by 1.
Example TAC:2
TAC
16

1020 Indicator
4.1. First use of indicator -Weigher Settings - continue-
Step size
Select Weigher and press Enter
Use the DOWN key to select Step and confirm with Enter
The step size defines the scaled parts of the weight value. The display value will
be rounded off to the nearest value with a valid step size. Step size can be 1, 2,
5, 10, 20, 50,100, 200.
Example step size:
weigher value is 2005 kg
Step Size Weight (kg)
12005
22006
52005
10 2010
17

1020 Indicator
4.1. First use of indicator -Weigher Settings - continue-
Use the UP and DOWN key to select the correct step size and confirm with Enter
Decimal point position
Use the DOWN key to select Decimal point and press Enter
The decimal point defines the point of decimal of the weight value.
Choose between 0, 1, 2 or 3 decimals.
Use the UP and DOWN key to select the correct decimal point and confirm with
Enter
18

1020 Indicator
4.1. First use of indicator -Weigher Settings - continue-
Maxload
Use the DOWN key to select Maxload and press Enter.
The max load prevents overload by user. Any weight above this set value will not
be shown. If there is an overload, display shows the error code ======.
Note: In certified mode the max. load is not allowed to be more then the maxi-
mum load + 9 scale parts.
Use the UP, DOWN and LEFT key to enter the reference value. The UP and
DOWN keys are used for changing the number (1-9), the LEFT key is used for
changing the position of the cursor.
Press ESC twice to go back to the Indicator Setup Menu
x 2
19

1020 Indicator
4.2. First use of indicator -Calibration-
Calibration settings are used to check, delete and set calibration points.
First, enter the Indicator Setup menu as decribed on page 14, and press the DOWN
key to go to Calibration and press Enter. If you are already in the Indicator Setup
menu, use the DOWN key to go to Calibration and press Enter.
Enter CAL code (number) by using the UP key and confirm with Enter.
CAL code shows on the lower right of the screen. Every time calibration settings are
changed, the CAL code automatically levels up by 1.
Example CAL:0
CAL Code
20