Pentair HAFFMANS ICC User manual

HAFFMANS
FOODANDBEVERAGE.PENTAIR.COM
INSTRUCTION MANUAL
INPACK 2000 CO2CALCULATOR
TYPE ICC

Serial number: from ICC-5001
Essential reading!
Haffmans BV is not responsible for any damage caused by the owner’s failure to follow the instructions given in this
manual. Haffmans BV is not responsible for print or translation errors in this edition of the manual. The specifications
and design of this product are subject of change without notice. All rights reserved. No part of this publication may be
reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior
written permission of Haffmans BV.
Art. no. : 006.816
Release date : 1 April 2020
Version : V02.00-00

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Table of contents
1. Technical specifications ............................................................................................... 7
1.1 Inpack 2000 CO2 Calculator ................................................................................ 7
1.2 Inpack Air Meter .................................................................................................. 8
2. Introduction ................................................................................................................... 9
2.1 Intended use ........................................................................................................ 9
3. Safety ........................................................................................................................... 11
3.1 Symbols............................................................................................................. 11
3.2 Safety instructions ............................................................................................. 11
4. General product information ...................................................................................... 13
4.1 ICC-2000 ........................................................................................................... 13
4.2 Measuring principle ICC-2000 ........................................................................... 13
4.3 IAM .................................................................................................................... 13
4.4 Measuring principle IAM .................................................................................... 13
4.5 Measurements methods .................................................................................... 14
4.6 Settings ............................................................................................................. 15
4.7 Reading and operating ...................................................................................... 15
5. Installation ................................................................................................................... 17
5.1 Unpacking ......................................................................................................... 17
5.2 Mounting instructions PET-bottle holder (option) ............................................... 18
6. Operating the CO2 Calculator ..................................................................................... 19
7. Operating the Air Meter .............................................................................................. 23
7.1 Preparing a lye solution ..................................................................................... 23
7.2 Preparations ...................................................................................................... 24
7.3 Uses of the IAM ................................................................................................. 25
8. Calibration and compensation ................................................................................... 27
8.1 Calibration ......................................................................................................... 27
8.2 Compensation ................................................................................................... 29
9. Maintenance and cleaning .......................................................................................... 31
9.1 ICC-2000 maintenance (semi-annual) ............................................................... 31
9.2 Charging the battery .......................................................................................... 31
9.3 IAM maintenance (weekly)................................................................................. 32
9.4 ICC-2000 cleaning ............................................................................................. 32
9.5 IAM cleaning ...................................................................................................... 32
10. Trouble shooting ......................................................................................................... 33
10.1 Trouble shooting ICC-2000 ................................................................................ 33

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10.2 Trouble shooting IAM ......................................................................................... 33
Appendix I Haffmans CO2-formula ........................................................................................ 35
Appendix II Tables .................................................................................................................. 37
Appendix III Customer service .............................................................................................. 39
Appendix IV Terms of guarantee ........................................................................................... 41
Appendix V Spare parts ......................................................................................................... 43
Appendix VI Operation overview ........................................................................................... 45
Appendix VII Software summary ........................................................................................... 47
Appendix VIII Drawings .......................................................................................................... 49

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1. TECHNICAL SPECIFICATIONS
1.1 Inpack 2000 CO2 Calculator
Values : CO2 : g/L / Vol / % B.W. / kg/cm2
: Temperature : oC/ oF
: Pressure : Bar/ psi
Measuring range : CO2 : 2,50 - 9,99 g/L
: CO2 : 1,25 - 5,00 Vol
: CO2 : 0,25 - 0,99 % B.W.
: CO2 : 0,53 - 5,21 kg/cm2
: Temperature : -10 / 60,0 oC
: Temperature : 14,0 / 140 oF
: Pressure : -1.00 / 7.00 Bar
: Pressure : -14,5 / 100 psi
Measuring accuracy : CO2 : ± 0.1 g/l
: Temperature : ± 0.2 °C
: Pressure : ± 0.01 bar
Bottle/can height : minimum : 50 mm
: maximum : 360 mm
Bottle/can diameter : maximum outside
diameter
: 120 mm
: max. bottom diameter : 92 mm
Dimensions : height : 550 mm
: width : 170 mm
: depth : 250 mm
Weight : 3,0 kg
Display : TFT colour 320 x 240
Memory : 400 measurements
: 50 calibrations
Performance between 2 charges : ± 150 measurements (120 seconds each)
Battery : 9 V, 300 mAh (NiMH)
Mains power supply : 200 - 250 V / 50 – 60 Hz
Protection class: : IP 64

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1.2 Inpack Air Meter
Measuring rangeair content : from 0 to 36 ml
Subdivision : from 0 to 6ml : 0,1 ml
: from 7 to 36 ml : 0,5 ml
Lye content: : 175 ml
Dimensions HxWxD : 420x120x170 mm
Weight : 1,3 kg
Measuring rangeair content : from 0 to 20 ml
Subdivision : from 0 to 0,5 ml : 0,05 ml
: from 0,5 to 6,5 ml : 0,1 ml
: from 7 to 20 ml : 0,5 ml
Lye content: : 175 ml
Dimensions HxWxD : 420x120x170 mm
Weight : 1,3 kg

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2. INTRODUCTION
2.1 Intended use
The Inpack 2000 CO2 Calculator* is intended exclusively to measure gas equilibrium pressure
and liquid temperature in filled bottles or cans for automatic calculation of the CO2 content. The
ICC-2000 can be used in combination with the Inpack Air Meter**.
The Air Meter is intended exclusively for the measuring of the air content in filled bottles or
cans in combination with the ICC-2000.
*The Inpack 2000 CO2 Calculator is abbreviated to ICC-2000 in this manual.
**The Air Meter is abbreviated to IAM in this instruction manual.

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3. SAFETY
3.1 Symbols
Attention, warning and danger symbols used in this manual have the following significance.
Attention! Information for correct or effective use of the equipment.
Warning Incorrect or careless use can cause serious damage to the
equipment.
Failure to observe this information can result in major
personal injury or loss of life.
3.2 Safety instructions
 Check glass bottles beforehand for any cracks or breaks. Use undamaged bottles only.
Before the bottle is pierced, it must be protected using the protective sleeve provided.
 Always wear protective gloves and goggles. Lye may cause serious damage if it comes
into contact with your skin or eyes. Remove lye immediately using a large quantity of
flowing water. Contact a doctor immediately.

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4. GENERAL PRODUCT INFORMATION
4.1 ICC-2000
The ICC-2000 is an instrument for measuring the gas equilibrium pressure and liquid
temperature in filled bottles or cans, from which the CO2 can be calculated automatically. The
measured value for pressure and temperature and the automatically calculated CO2 content can
be read on the ICC-2000’s LCD screen. The ICC-2000 can be used in laboratories or other
locations where measurement of the CO2 content in filled bottles or cans is desired.
The ICC-2000 is a modular design, built of corrosion-resistant materials such as RVS and high-
quality plastics. Special attention has been paid to the instrument’s ergonomics and user-
friendliness.
4.2 Measuring principle ICC-2000
CO2 measurement is based on Henry’s law, which applies to a state of equilibrium between gas
and liquid in an enclosed space. The law states that at a certain temperature, the quantity of
gas dissolved in a liquid is proportional to the partial pressure of the gas above the liquid.
4.3 IAM
The IAM is an instrument for measuring the air content in filled bottles or cans. The following
measurements can be carried out using the IAM in combination with the ICC-2000:
 Air content of headspace.
 Total air quantity.
4.4 Measuring principle IAM
The measuring principle is based on the absorption of CO2 in lye. The gas slowly released from
a bottle or can via the ICC-2000 (via the needle valve) gradually percolates through the lye in
the IAM. The CO2 is absorbed and the remaining gas, usually a mixture of N2 and O2, is
collected in the measuring burette.
The amount of gas, expressed in ml, can be seen on the measuring burette after the liquid
levels in both tubes have been equalised using the levelling vessel, thereby eliminating the
influence of the hydrostatic pressure.

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4.5 Measurements methods
Before using the ICC-2000, the desired measurement results must be determined so that a
measurement method can be selected. The number of choices is determined by the presence
or absence of an IAM.
4.5.1 ICC-2000 without IAM
Measuring methods:
Measuring CO2 without headspace air correction
Using this method, the CO2 content is measured on the basis of the gas equilibrium pressure
and liquid temperature. Calculation occurs automatically using the Hafmans CO2 formula
(appendix I).
This Method is possible if:
The air content of the headspace is so low as not to influence the CO2 measurement.
The headspace can be expelled by snifting (snifting is releasing gas by excess pressure without
releasing dissolved CO2).
4.5.2 ICC-2000 in combination with the IAM
Determining the air content of the head gas
The air content of the head gas in a filled can or bottle can be determined by combining the
ICC-2000 with the IAM. The measuring method is mainly used to check and, if necessary,
adjust the setting of the filling unit and to make a correction to the CO2 calculation. This method
is an alternative for “Under water funnel method”.
The head gas is fed through a lye solution after the bottle or can has been pierced. The CO2 in
the head gas is totally absorbed by the lye and the other gasses collect in the IAM’s measuring
burette. The volume of these foreign gas components can then be read on the IAM’s measuring
burette (displayed in ml).
Determining the total air content
Pierce the bottle or can before shaking it well. As a result of the shaking, the gas is released
from the liquid and is fed to the IAM. The bottle or can should be shaken until there is no
increase in the volume of air. The air volume can be read on the IAM.
It is also possible to carry out a measuring method which is a combination of the two methods
described above.

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4.6 Settings
The ICC-2000 is supplied with a number of standard settings that can be adjusted by the user:
 The constants used in the CO2 formula can be refined by the user for specific beverages
and/or correlation with other reference standards.
 The desired values for pressure, temperature and CO2 content.
 Values at which the instrument is to be calibrated can be indicated.
4.7 Reading and operating
Display
The ICC-2000 has a TFT display and three keys (“↑”, “↓” and “START”). The display is activated
as soon as one of the keys is used. After the last operation, the screen will remain switched on
for a variable programmable length of time.
Attention! Wait until the values stop increasing before reading. If the display
is flashing, the value shown is unstable and still changing.
The display indicates:
 Software version number immediately when switched on (“< V 1.00 >”),
 Values measured for pressure (”P”) and temperature (”T”),
 Value calculated for the CO2 content (”CO2”),
 Whether a value is outside the measuring range (”HHH” or ”LLL”),
 When a battery needs charging (”BATTERY”),
 Number under which the measurement is stored
 Whether the value measured of pressure or temperature is stable (stops flashing)
Operating levels
The ICC-2000 has 4 levels can be set to the various operating levels. The four operating levels
are not secured.
 Measuring screen For reading the values measured and calculated.
 Configuration To set values, date/time/display, formula parameters and
language.
 Calibration To calibrate pressure and check the temperature and pressure.
 Logbook To view stored results and calibrations.
See the ”Software-Summary” in Appendix VII.

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5. INSTALLATION
5.1 Unpacking
Before despatch the ICC-2000 was checked and tested by Haffmans BV Make sure that the
content of the delivery is complete and undamaged.
If the delivery is incomplete or damaged, please contact Haffmans BV or the representative/agent
designated by Haffmans B.V, immediately (appendix III). Always include the serial number, order
number or invoice number (given by Haffmans BV) of the ICC-2000 in the correspondence.
The delivery contains:
 Inpack 2000 CO2 Calculator.
 Charger, 230V.
 Instruction manual Inpack CO2 Calculator.
 Haffmans Datavision software pack.
 Set of spare parts.
 RS-232 Cable.
 Adapter 9 male/25 female.
 IAM (option) incl. Hoses
 Instruction manual Air Meter.

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5.2 Mounting instructions PET-bottle holder (option)
The ICC-04 is equipped with a guard.
This guard is to be removed in case the ICC-04
is used with the PET-bottle holder.
Instruction:
1. Loosen the two screws using a 3 mm
allen key.
2. Remove the guard.
3. Remove the extensions.
4. Important! Remount the two screws in
the two rods.
Detail of the screw in the rod.
The screws prevent the temperature sensor from
being lifted too far which would damage the
electrical connection.

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6. OPERATING THE CO2 CALCULATOR
This paragraph described the operation of the ICC-2000. Many actions may be carried out
depending on the desired measurement results. (See the diagram in appendix VII).
Operation of the ICC-2000 has the following steps:
1. Preparing the bottle or can.
2. Setting the ICC-2000 at the correct height.
3. Shaking bottle or can to equilibrium.
4. Piercing the bottle or can.
a. Piercing big bottles or cans.
5. Snifting.
6. Inserting temperature sensor and shaking to equilibrium.
7. Removing the bottle or can from the ICC-2000.
1. Preparing the bottle or can
Method:
1. Bring the bottle or can (according to the ASBC standard) to a temperature of 25.0 ± 0.2
°C (77.0 ± 0.4 °F) in a water bath. This is not strictly necessary but recommended so
that measurements can be reproduced better,
2. Remove any foil or label over the cap of the bottle.
2. Setting the ICC-2000 at the correct height
Method:
1. Move the handle (pos. 45) back completely, (see the drawing in appendix VIII).
2. Carefully pull the temperature sensor (pos. 5) upwards,
3. Loosen the knurled nut (pos. 28),
4. Place the bottle or can on the round platform (pos. 37),
5. Adjust the measuring head so that there is a space of 2 mm between the rubber on the
measuring head (pos. 36) and the bottle or can,
6. Fasten the knurled nut.