Pentair HAFFMANS ICC User manual

HAFFMANS
FOODANDBEVERAGE.PENTAIR.COM
INSTRUCTION MANUAL
INPACK 2000 CO2CALCULATOR
TYPE ICC

Serial number: from ICC-5001
Essential reading!
Haffmans BV is not responsible for any damage caused by the owner’s failure to follow the instructions given in this
manual. Haffmans BV is not responsible for print or translation errors in this edition of the manual. The specifications
and design of this product are subject of change without notice. All rights reserved. No part of this publication may be
reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior
written permission of Haffmans BV.
Art. no. : 006.816
Release date : 1 April 2020
Version : V02.00-00

HAFFMANS ICC
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Table of contents
1. Technical specifications ............................................................................................... 7
1.1 Inpack 2000 CO2 Calculator ................................................................................ 7
1.2 Inpack Air Meter .................................................................................................. 8
2. Introduction ................................................................................................................... 9
2.1 Intended use ........................................................................................................ 9
3. Safety ........................................................................................................................... 11
3.1 Symbols............................................................................................................. 11
3.2 Safety instructions ............................................................................................. 11
4. General product information ...................................................................................... 13
4.1 ICC-2000 ........................................................................................................... 13
4.2 Measuring principle ICC-2000 ........................................................................... 13
4.3 IAM .................................................................................................................... 13
4.4 Measuring principle IAM .................................................................................... 13
4.5 Measurements methods .................................................................................... 14
4.6 Settings ............................................................................................................. 15
4.7 Reading and operating ...................................................................................... 15
5. Installation ................................................................................................................... 17
5.1 Unpacking ......................................................................................................... 17
5.2 Mounting instructions PET-bottle holder (option) ............................................... 18
6. Operating the CO2 Calculator ..................................................................................... 19
7. Operating the Air Meter .............................................................................................. 23
7.1 Preparing a lye solution ..................................................................................... 23
7.2 Preparations ...................................................................................................... 24
7.3 Uses of the IAM ................................................................................................. 25
8. Calibration and compensation ................................................................................... 27
8.1 Calibration ......................................................................................................... 27
8.2 Compensation ................................................................................................... 29
9. Maintenance and cleaning .......................................................................................... 31
9.1 ICC-2000 maintenance (semi-annual) ............................................................... 31
9.2 Charging the battery .......................................................................................... 31
9.3 IAM maintenance (weekly)................................................................................. 32
9.4 ICC-2000 cleaning ............................................................................................. 32
9.5 IAM cleaning ...................................................................................................... 32
10. Trouble shooting ......................................................................................................... 33
10.1 Trouble shooting ICC-2000 ................................................................................ 33

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10.2 Trouble shooting IAM ......................................................................................... 33
Appendix I Haffmans CO2-formula ........................................................................................ 35
Appendix II Tables .................................................................................................................. 37
Appendix III Customer service .............................................................................................. 39
Appendix IV Terms of guarantee ........................................................................................... 41
Appendix V Spare parts ......................................................................................................... 43
Appendix VI Operation overview ........................................................................................... 45
Appendix VII Software summary ........................................................................................... 47
Appendix VIII Drawings .......................................................................................................... 49

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1. TECHNICAL SPECIFICATIONS
1.1 Inpack 2000 CO2 Calculator
Values : CO2 : g/L / Vol / % B.W. / kg/cm2
: Temperature : oC/ oF
: Pressure : Bar/ psi
Measuring range : CO2 : 2,50 - 9,99 g/L
: CO2 : 1,25 - 5,00 Vol
: CO2 : 0,25 - 0,99 % B.W.
: CO2 : 0,53 - 5,21 kg/cm2
: Temperature : -10 / 60,0 oC
: Temperature : 14,0 / 140 oF
: Pressure : -1.00 / 7.00 Bar
: Pressure : -14,5 / 100 psi
Measuring accuracy : CO2 : ± 0.1 g/l
: Temperature : ± 0.2 °C
: Pressure : ± 0.01 bar
Bottle/can height : minimum : 50 mm
: maximum : 360 mm
Bottle/can diameter : maximum outside
diameter
: 120 mm
: max. bottom diameter : 92 mm
Dimensions : height : 550 mm
: width : 170 mm
: depth : 250 mm
Weight : 3,0 kg
Display : TFT colour 320 x 240
Memory : 400 measurements
: 50 calibrations
Performance between 2 charges : ± 150 measurements (120 seconds each)
Battery : 9 V, 300 mAh (NiMH)
Mains power supply : 200 - 250 V / 50 – 60 Hz
Protection class: : IP 64

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1.2 Inpack Air Meter
Measuring rangeair content : from 0 to 36 ml
Subdivision : from 0 to 6ml : 0,1 ml
: from 7 to 36 ml : 0,5 ml
Lye content: : 175 ml
Dimensions HxWxD : 420x120x170 mm
Weight : 1,3 kg
Measuring rangeair content : from 0 to 20 ml
Subdivision : from 0 to 0,5 ml : 0,05 ml
: from 0,5 to 6,5 ml : 0,1 ml
: from 7 to 20 ml : 0,5 ml
Lye content: : 175 ml
Dimensions HxWxD : 420x120x170 mm
Weight : 1,3 kg

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2. INTRODUCTION
2.1 Intended use
The Inpack 2000 CO2 Calculator* is intended exclusively to measure gas equilibrium pressure
and liquid temperature in filled bottles or cans for automatic calculation of the CO2 content. The
ICC-2000 can be used in combination with the Inpack Air Meter**.
The Air Meter is intended exclusively for the measuring of the air content in filled bottles or
cans in combination with the ICC-2000.
*The Inpack 2000 CO2 Calculator is abbreviated to ICC-2000 in this manual.
**The Air Meter is abbreviated to IAM in this instruction manual.