Pentair SHURFLO AQUA KING User manual

WATER PURFICATION 911-740 REV. L 1
SHURFLO® AQUA KING™
INSTALLATION & OPERATION MANUAL
SHURFLO's Marine Duty Fresh Water Pumps were developed to endure the harsh marine environment. The patented design
delivers smooth, consistent fl ow at all ranges of operation, while drawing low current. The balanced motor design incorporates
precision ball bearings for long life, motor is equipped with an integral thermal breaker and U/L Marine listed. All Marine duty
pumps have sealed switches and are fi nished with a Electro Coating to inhibit corrosion. Marine duty fresh water pumps are
enclosed to prevent incidental moisture from entering and when installed correctly, Marine Duty Fresh Water Pumps provide
years of quiet operation.
GENERAL INFORMATION
SHURFLO realizes that in many in-
stances our pump is being installed as
a replacement pump within an existing
system. The following guides should be
considered to achieve optimum pump
operation.
MOUNTING
❚ The pump can be at the same level or
below the water tank. It may be posi-
tioned above the water tank if needed,
as it is capable of a 6 ft.
[1.8M] vertical prime. Horizontal inlet
tubing will allow priming to 30 ft. [9 M].
❚ Consider a dry location that allows
easy access if maintenance is required.
The pump should not be located in an
area of less than one cubic foot un-
less adequate ventilation is provided.
Excessive heat may trigger the integral
thermal breaker and interrupt opera-
tion. When the temperature drops the
breaker will automatically reset and
start operation. The pump can be
mounted in any position. If mounting the
pump vertically, the pump head should
be in the down position.
ELECTRICAL
❚ The pump should be on a dedicated
(individual) circuit protected by the
specifi ed fuse indicated on the motor
label.
❚ A U/L approved marine duty (ignition
protected) switch rated at or above 15
amps is recommended and must inter-
rupt current fl ow on the positive (+ red)
lead.
❚ The pump must be grounded to a
"known ground" (battery). The ground
wire must be the same size (gauge/
Mm2) as the positive wire.
❚ Wire size (gauge/Mm2) is based on the
distance from the power source to the
pump. Recommended size wire is #14
gauge [2.5mm2]. For lengths of 20-50ft.
[6-15M] use #12 gauge [4 Mm2].
❚ The total current draw on the circuit
must not exceed 15 amps. If the pump is
used in conjunction with other compo-
nents, overload current protection (fuse
or circuit breaker) and wire size must be
for the total amp requirement of
all devices on the circuit.

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PLUMBING
❚ SHURFLO recommends at least 1ft.
[.3M] of ½"[13mm] I.D. flexible high
pressure tubing to both ports. Ideally
the pump's ports/strainer should not be
connected to plastic or rigid pipe. The
pump's normal oscillation may transmit
through rigid plumbing causing noise,
and possibly loosen or crack compo-
nents.
❚ Installation of a 50 mesh strainer
such as SHURFLO 255 series is recom-
mended to prevent foreign debris from
entering the pump. SHURFLO hex/swiv-
el barb fittings provide easy removal if
maintenance or access is required. The
fittings are designed with a "taper-seal",
creating a water tight connection when
hand-tightened. Always secure barb
tubing connections with properly sized
stainless steel clamps to prevent leaks.
Never use Teflon tape or sealing com-
pounds on threads. Sealer may enter
the pump causing a failure. Failure due
to foreign debris is not covered under
warranty.
❚ Rapid cycling may be caused by exces-
sive back pressure created by one or
more of the following within a plumbing
system: Water filters and purifiers not
on separate feed lines, Flow restrictors
in faucets and shower heads, Small
ID lines Pipe/tubing should be at least
1/2” [13mm] for main lines, Restrictive
fittings and connections (elbows, “T”’s,
feeder lines to faucets, etc).
SANITIZING
Potable water systems require periodic
maintenance to deliver a consistent flow
of fresh water. Depending on use and
the environment the system is subject
to, sanitizing is recommended prior to
storing and before using the water sys-
tem after a period of storage. Systems
with new components, or ones that have
been subjected to contamination, should
also be disinfected as follows:
1. Use one of the following methods
to determine the amount of common
household bleach needed to sanitize the
tank.
A) Multiply "gallons of tank capacity"
by 0.13; the result is the ounces
(oz.) of bleach needed to sanitize
the tank.
B) Multiply "Liters of tank capacity" by
1.0; the result is the milliliters of
bleach needed to sanitize the tank.
2. Mix into solution the proper amount
of bleach within a container of water.
3. Pour the solution (water/bleach) into
the tank and fill the tank with potable
water.
4. Open all faucets (HOT&COLD) allow-
ing the water to run until the distinct
odor of chlorine is detected.
WINTERIZING
If water is allowed to freeze in the
system, serious damage to the plumb-
ing and the pump may occur. Failures of
this type will void the warranty. The best
guarantee against damage is to com-
pletely drain the water system.
NOTE: When used per the manufac-
turers recommendations non-toxic
antifreeze for potable water is safe for
use with SHURflo pumps. Refer to the
manufacturer for their specific winter-
izing & drainage instructions.
CAUTION: Do not use Automotive
Antifreeze to winterize potable water
systems. Such solutions are highly toxic.
Ingestion may cause serious injury or
death.
To properly drain the system perform
the following:
1. Drain the water tank. If the tank
doesn't have a drain valve, open all
faucets allowing the pump to operate
(15 min. ON / 15 min. OFF) until the tank
is empty.
2. Open all the faucets (including the
lowest valve or drain in the plumbing)
and allow the pump to purge the water
from the plumbing, then turn the pump
OFF.
3. Using a pan to catch the remain-
ing water, remove the plumbing at the
pump's inlet/outlet ports. Turn the
pump ON, allowing it to operate until the
water is expelled. Turn OFF power to the
pump once the plumbing is emptied. Do
not reconnect pump plumbing. Make a
note at tank filler as a reminder:
"Plumbing is Disconnected".
4. All faucets must be left open to guard
against any damage.

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SERVICE KIT
290X / 390X SERIES
1Pressure Switch 94-706-00
1Pressure Switch (290X) 94-706-07
2Upper Housing 94-706-01
3Valve Housing 94-706-02
4Drive Assembly 94-706-06
5Motor 12 V DC (290X) 77-735-17
5Motor 12 V DC 77-023-17
5Motor 25 V DC 77-029-17
SERVICE KIT
4900 SERIES
1Pressure Switch 94-668-00
2Upper Housing 94-670-01
3Valve Housing 94-669-00
4Drive Assembly 94-670-00
5Motor 12 V DC 77-013-07
TROUBLESHOOTING
PUMP WILL NOT START/
BLOWS CIRCUIT
√ Is the motor hot? Thermal breaker
may have triggered; it will reset
when cool.
√ Electrical connections, fuse or
breaker, main switch, and ground
connection.
√ Is voltage present at the switch?
√ Charging System for correct voltage
(±10%) and good ground.
√ For an open or grounded circuit, or
motor; or improperly sized wire.
√ For seized or locked diaphragm as-
sembly (water frozen?).
WILL NOT PRIME/SPUTTERS
(No Discharge/Motor Runs)
√ Is the strainer clogged with debris?
√ Is there water in the tank, or has air
collected in the hot water heater?
√ Is the inlet tubing/plumbing suck-
ing in air at plumbing connections
(vacuum leak)?
√ Is inlet/outlet plumbing severely
restricted or kinked?
√ Proper voltage with the pump oper-
ating (±10%).
√ For debris in pump inlet/outlet
valves or swollen/dry valves.
√ Pump housing for cracks or loose
drive assembly screws.
LEAKS FROM PUMP HEAD OR SWITCH
√ For loose screws at switch or pump
head.
√ Switch diaphragm ruptured or
pinched.
√ For punctured diaphragm if water is
present in the drive assembly.
PUMP WILL NOT SHUT-OFF / RUNS
WHEN FAUCET IS CLOSED
√ Output side (pressure) plumbing for
leaks, and inspect for leaky valves
or toilet.
√ For air trapped in outlet side (water
heater) or pump head.
√ For correct voltage to pump (±10%).
√ For loose drive assembly or pump
head screws.
√ Are the valves or internal check
valve held open by debris or is rub-
ber swollen?
√ Pressure switch operation/adjust-
ment incorrect, refer to shut-off
adjustment for switch.
NOISY OR ROUGH OPERATION
√ For plumbing which may have
vibrated loose.
√ Is the pump plumbed with rigid pipe
causing noise to transmit?
√ Does the mounting surface multiply
noise (flexible)?
√ For mounting feet that are loose or
are compressed too tight.
√ For loose pump head to motor
screws. (3 long screws)
√ The motor with pump head re-
moved. Is noise from motor or
pump head?
RAPID CYCLING
√ Pressure switch shut-off adjust-
ment.
√ Water filter/purifier should be on
separate feed line.
√ For restrictive plumbing, flow
restrictors in faucets/shower heads.
Vibration induced by sea conditions or transporting can cause plumbing or pump
hardware to loosen. Check for system components that are loose. Many symptoms
can be resolved by simply tightening the hardware. Check the following items along
with other particulars of your system.
4900 Series
290X / 390X Series
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5
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WATER PURIFICATION
3545 HARBOR GATEWAY SOUTH, SUITE 103, COSTA MESA, CA 92626, [phone] WWW.SHURFLO.COM
All Pentair trademarks and logos are owned by Pentair, Inc. All other brand or product names are trademarks or registered marks of their respective owners.
Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.
Pentair is an equal opportunity employer.
911-740 Rev. L 12/12 ©Pentair, Inc. All Rights Reserved.
Number Component Part #
1 1/2" Barb Straight x 1/2" NPT Hex Wing Nut 255-225
2 1/2" NSP-M x 1/2" NPT Hex Wing Nut 255-225
HEX-WING FITTINGS AVAILABLE
STRAINERS AVAILABLE
P/#: 182-200
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