Peter electronic VersiSafe Training manual

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Quality is our Drive.
Assembly- and Commissioning Instructions
Safety Standstill Monitor
VersiSafe

VersiSafe 1
as per 09/18 17800.10001
Table of Contents Page
1. Safety remarks 3
2. Conformity 3
3. EC Declaration of Conformity 4
4. Function 5
5. General description 6
5.1 Applications 6
5.2 Features 6
5.3 Funtion 6
5.4 Functional diagram 8
5.5 Functional description 8
6. Technical data 9
6.1 Input (L1 - L2 - L3) 9
6.2 Output 10
6.3 General data 10
6.4 Dimensions 14
6.5 Characteristics 15
7. Commissioning 15
7.1 Terminal connections 15
7.2 Setup and setting 16
7.3 Special applications and operation notes 17
8. Failure monitoring 19
8.1 Types of error 19
8.2 Failure indication 20
8.3 Failure treatment 21
9. Connection diagramm 24
9.1 with 3-phase motor 24
9.2 with single-phase motor 24
9.3 Typical connection combination with E-Stop 25
9.4 Typical connection combination with star delta timer, 2-channel connection of the
measuring inputs 26
9.5 Typical connection combination with star delta timer, 3-channel connection of the
measuring inputs 27

2VersiSafe
Notes and symbols used in these instructions
Note: Notes explain the advantages of certain adjustments or settings and help
you to make use of the device in the best possible way.
Warning notices: Read them carefully and follow them strictly!
Warning notices are indicated in order to protect you against danger or to
help you to prevent the device from being damaged.
Caution: Danger to life through electric shock!
When you see this sign, always make sure that the device is de-energized
and secured against unintentional energizing.
These commissioning instructions were prepared with great care. Nevertheless, PETER
electronic GmbH & Co. KG does not assume liability for damage resulting from mistakes
possibly contained in this manual. Technical changes that serve to improve the product are
subject to change without notice.
Disposal Instructions
Equipment containing electrical components may not be disposed of
together with domestic waste. It must be collected separately as electrical
and electronic waste according to local and currently valid legislation.

VersiSafe 3
1. Safety remarks
Installation and setup of the VersiSafe must only be carried out by well trained staff,
with knowledge about all relevant standards for safety, accident avoidance and
control circuits. This manual must be read and understood before installation and
setup.
The VersiSafe is suitable to operate as a part in safety circuits of a plant or machine. Usually also
other components are part of these circuits. It is the liability of the builder of the plant or machine
to guarantee the complete safety function by selecting the correct components, wiring and
operation.
Also the correct tripping point and time delay setting of VersiSafe suitable for the application is in
the liability of the user.
When stocking, transporting and operating the VersiSafe the conditionsstated in the technical
data must be observed. Defective units must not be operated. Opening a device or making
unauthorised changes can influence the safety function and finish warranty.
When switching capacitive or inductive load over the output contacts appropriate protection
should be provided in order not to overload the contacts. In addition a fuse must be provided to
protect the contacts against welding (see technical data).
The unit should be panel mounted in an enclosure rated at IP 54 or superior. Dust and dampness
may lead to malfunction
Risk of fire or other thermal hazards!
The device may only be used for the applications described in the mutually applicable
operating instructions / data sheet. The notes in the respective documentation must
be heeded. The permissible ambient conditions must be observed. In particular, the current limit
curve must be heeded.
2. Conformity
In industrial linguistic usage the Safety Standstill Monitor of the type series VersiSafe are called
"devices", however, in the sense of the "device-safety-law", the "EMC-law" or the "EC machinery
directive" they are not devices or machines ready for use or connection but they are components.
It is only possible to define their final function, when these components are integrated into the
design and construction of the user.
To be able to use the devices to their intended purpose, it requires power supply networks
according to DIN EN 50160 (IEC38).
The user takes the responsibility that the user’s design and construction comply with the appli-
cable legal provision.
The commissioning is strictly forbidden as long as the conformity of the final product with the
guideline 2006/42/EC (Machinery directive) is not proved.

4VersiSafe
3. EC Declaration of Conformity
EC Declaration of Conformity
The manufacturer / company placing the product on the market
(authorized representatives of the manufacturer / companies placing the product on the market
that are established within the Community)
Name / Address: PETER electronic GmbH & Co. KG
Bruckäcker 9
92348 Berg
hereby declares that the following product (device, component, unit) in the version as supplied
Product designation: Standstill monitor
Series / type designation: VersiSafe
Article number: 278...
Year of manufacture: 2007
complies with the provisions of the following EU-directives:
2014/30/EU
2006/42/EG
2011/65/EU
This EC Declaration of Conformity is no longer valid, if the product is modified or changed
without our agreement.
This declaration is issued under the sole responsibility of the signatory.
Berg, 29.06.2018 Dr. Thomas Stiller, Managing director
(place, date) (signatory and function of the signatory) (signature)
Electromagnetic compatibility
Machinery Directive
RoHS-Directive
The following harmonized standards have been applied:
Basis of Testing EN ISO 13849-1:2015
IEC 61800-5-1:2016
IEC 61508 Parts 1-7:2010
EN 61000-6-1:2007
EN 61000-6-3:2007 + A1:2011
EN 61000-6-7:2015
IEC 62061:2005 + A1:2012 + A2:2015
IEC 61800-5-2:2016
EN 61000-6-2:2005
EN 61000-6-4:2007 + A1:2011

VersiSafe 5
4. Function
The VersiSafe is connected to the motor terminals and measures the induced back emf voltage of
a freewheeling motor. 2 redundant measuring channels are used (L2-L1 and L3 L1). If the back
emf voltage drops to 0 simultaneously in both channels this indicates standstill and the output
relay is energised.
To adopt the unit to all different types of motors and applications the voltage threshold indicating
standstill on VersiSafe is adjustable. Also the time delay between detection and energisation of
the relay is adjustable (standstill time ts).
In addition the unit detects broken wire on the measuring inputs L1 / L2 / L3. If broken wire is
detected the output relays goes into safe state (as with running motor). This state is stored and
can be reset by bridging terminals X3-X2.
The input signals of both channels are permanently compared. If the signals are different for more
then 2.5 sec a simultaneity failure isdetected. This failure resets when both input channels
receive simultaneous signals with the same level.
To the terminals X1-X2 the feedback circuit of external contactors (used for contact
reinforcement) is connected (NC contact). If no feedback circuit is required, these terminals must
be linked. Open terminals will cause a failure message.
Circuit diagram
Warning:
The terminals X1 - X2 - X3 has no galvanic separation to the measuring ciruit
L1 - L2 - L3. They must be controlled with volt free contacts.
X1 11
53
12
A3
+A1
X2 23
L2
24
A4 A2
X3 33
54
34
ON
43
L1 L3
44
ERR
M9163_d
11 23 33 43 53 A3+
ON ERR24 34 44 54 A412
K1
K2

6VersiSafe
Indicators
green-red LED „UH“: green on, when operation red on, with internal error
yellow-green LED „OUT“: yellow on, at EMK > Uan
flashes green at time progression of ts
permanent on, when output contacts are enable
red LED „ERR“: flashes at error in measuring and
feedback circuit and low auxiliary
voltage UH (see flashing codes)
5. General description
5.1 Applications
Safe standstill detection on 3- and single-phase motors, e.g. to enable gate interlocks on machine
tools or to activate hold in brakes.
5.2 Features
• According to
- Performance Level (PL) e and category 4 to EN ISO 13849-1
- SIL-Claimed Level (SIL CL) 3 to IEC/EN 62061
- Safety Integrity Level (SIL) 3 to IEC/EN 61508 and IEC/EN 61511
• Safe standstill detection on 3- and single-phase motors
• No external sensors necessary
• Independent of direction
• Broken wire detection
• Forcibly guided safety contacts: 3 NO contacts, 1 NC contact for AC 250 V
• 2 semiconductor monitoring outputs
• 1 monitoring output (NO contact)
• Adjustable voltage setting
• LED indicators for standstill, event of line breakage and operation voltage
• Suitable for operation with inverters
• Width 45 mm
5.3 Funtion
The VersiSafe can be used for standstill detection on all 3-phase, single phase and DC motors,
that generate a voltage caused by remanence when freewheeling. As the voltage level Uan for
standstill monitoring and the time delay ts, after detection of standstill until the safety relays are
switched on, are adjustable, the function can be adopted to different motors and applications.

VersiSafe 7
Terminals and settings
L1 - L2 - L3: connection to monitored motor
11 - 12: safety contacts (NO)
23 - 24, 33 - 34, 43 - 44: safety contacts (NC)
53 - 54: monitoring contact (C/O)
X1 - X2: connection of feedback circuit
(for external contactors)
X2 - X3: manual reset for external faults
A1 - A2: auxiliary supply (UH)
A3(+) - A4: supply for semiconductor outputs
ON: semiconductor output indicates state of safety contacts
ERR: semiconductor output indicates failures
Poti „Uan“: adjustment of voltage level for standstill detection
Poti „ts“: adjustment of time delay before activation of safety contacts
Attention:
The outputs 53-54, ON and ERR are only monitoring outputs and must not be used in
safety circuits!

8VersiSafe
5.4 Functional diagram
5.5 Functional description
The auxiliary voltage is connected to the terminals A1-A2; the LED „UH“ lights up green. On
undervoltage or missing auxiliary supply the safety outputs are disabled.
If semiconductor monitoring outputs are used, their supply voltage must be connected to A3(+)-
A4.
A motor connected to the terminals L1-L2-L3 of the VersiSafe generates a voltage when running
down (motor is switched off). The voltage is proportional to the speed and caused by residual
magnetism (remanence).
This voltage is measured redundant on 2 input channels via the terminals L2 and L3 with L1 as
common reference.
If the voltage drops on both channels below the adjusted value Uan, the unit detects standstill.
When the terminals X1-X2 of the feedback circuit are bridged and the time delay ts is finished, the
safety contacts 23-24, 33-34 and 43-44 close while contact 11-12 opens. All 4 contact paths have
2 positive guided contacts of 2 safety relays wired in series.
A3-ERR
23-24
33-34
43-44
53-54
A3-ON
A1/A2
H
U
stop reset X3-X2 reset X3-X2 line breakage
line breakage
standstill detected
motor runs down
motor runs down Motor Ein
motor on
auxiliary voltageon
L1/L2/L3
L1/L2/L3
motor speed /
voltage
line breakage
M9647_a
start up delay time UHt =2...2,5s
E
voltage level
Uan
standstill delay time ts
tEtE
11-12

VersiSafe 9
At the same time the monitoring relay energises (53-54 closes), the semiconductor output „ON“ is
switched on and the LED „OUT“ lights green. During time delay ts this LED flashes.
If the voltage measured on terminals L1-L2-L3 of VersiSafe rises over the adjusted value plus
hysteresis in at least one channel (the motor is switched on or the shaft turns mechanically), the
positive guided output contacts are switched off immediately (contacts 23-24, 33-34 and 43-44
open while contact 11-12 closes). The monitoring relay de-energises (53-54 opens), the semicon-
ductor output „ON“ goes off and the LED OUT“ lights yellow (= Uan over adjusted value).
Feedback circuit X1 - X2
If the safety contacts control external contactors/components (e.g. to re-enforce or multiply the
contacts) the safety function of them must be monitored.
This is done with the feed back circuit (terminals X1-X2) to which the NC contacts of the
contactors/components must be connected. (see also wiring diagrams).
The VersiSafe will only enable its safety output if the feedback loop X1-X2 is closed while stand-
still is detected, i.e. the external contactors/components are in initial state (NC contacts are
closed).
The feedback circuit X1-X2 must be closed as long as the safety outputs because of running
motor or external failure) are not enabled. If not the failure „feedback circuit“ is indicated.
If the feedback circuit is not used, the terminals X1-X2 must be bridged.
6. Technical data
6.1 Input (L1 - L2 - L3)
Measuring-/Motor voltage: max. AC 690 V
Input resistance: 500 kOhm
Response value Uan: 20 mV ... 400 mV, adjustable
special variant 0,2 ... 4V
Response value dependent on frequency
Hysteresis (for detection
of running motor): 100 %
Release delay for detection
of running motor: < 100 ms
Standstill time delay ts: 0,2 ... 6s adjustable
Auxiliary voltage UH
(A1 - A2): AC 230 V, AC 400 V, DC 24 V
Recommended fusing: 2 A
Voltage range
AC: 0,8 ... 1,1 UN
DC: 0,9 ... 1,2 UN
Nominal consumption: 5 VA, 3 W
Input frequency (Hz): 50 100 200 400 600 1k 1,5k 2k
Multiplication factor for Uan:1,0 1,1 1,2 1,5 2,0 2,8 5 8