Pfeiffer OPS 400 User manual

Translation of the original instructions
Operating Instructions
EN
PT 0416 BEN/B (1409)
OPS 400
Integrated Power Supply

Table of contents
2
Table of contents
1 About this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3 Connecting the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 Replacing the integrated power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.1 Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

About this manual
3
1 About this manual
1.1 Validity
This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning
of the designated product and provides the most important information for safe use of
the unit. The description follows applicable EU guidelines. All information provided in this
operating manual refers to the current state of the product's development. The documen-
tation remains valid as long as the customer does not make any changes to the product.
Up-to-date operating instructions can also be downloaded from
www.pfeiffer-vacuum.com.
1.2 Conventions
Safety instructions The safety instructions in Pfeiffer Vacuum operating instructions are the result of risk
evaluations and hazard analyses and are oriented on international certification stan-
dards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844. In this
document, the following hazard levels and information are considered:
DANGER
Imminent danger
Indicates an imminent hazardous situation that will result in death or serious injury.
WARNING
Possibly imminent danger
Indicates an imminent hazardous situation that can result in death or serious injury.
CAUTION
Possibly imminent danger
Indicates an imminent hazardous situation that can result in minor or moderate injury.
NOTICE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.

4
About this manual
Pictographs
Instructions in the
text
Work instruction: here you have to do something.
Abbreviations TC: Electronic drive unit for turbopump
OPS: Integrated power supply
Prohibition of an action or activity in connection with a source of danger,
the disregarding of which may result in serious accidents
Warning of a displayed source of danger in connection with operation of
the unit or equipment
Command to perform an action or task associated with a source of dan-
ger, the disregarding of which may result in serious accidents
Important information about the product or this document

Safety
5
2Safety
2.1 Safety precautions
●Observe the safety and accident prevention regulations.
●Check regularly that all safety precautions are being complied with.
●Do not loosen any plug connection during operations.
●Keep leads and cables well away from hot surfaces (> 70 °C).
●Always ensure a safe connection to the protective earthing conductor (PE, protection
class I).
●The unit has been accredited with protection class IP 54. Take necessary measures
when installing into ambient conditions, which afford other protection classes.
●Before carrying out any work disconnect the unit and all associated installations safely
from the mains.
2.2 Protective equipment
Determined situations concerning the handling of vacuum pumps require wearing of per-
sonal protective equipment. The owner, respectively the employer are obligated to pro-
vide adequate equipment to any operating persons.
Duty to inform
Each person involved in the installation or operation of the unit must read and observe
the safety-related parts of these operating instuctions.
The operator is obligated to make operating personnel aware of dangers originating
from the unit or the entire system.
WARNING
Danger of unsafe electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.
WARNING
Danger due to lack of power disconnection device
Pump and electronic drive unit are not equipped with a power disconnection device. In-
stallation of a user-supplied power disconnection device in accordance with SEMI-S2.
Fit a circuit breaker with an interruption rating of min. 10,000 A.
WARNING
Danger of electric shock
In case of defect, the parts connected to the mains supply are under voltage.
Always keep the mains connection freely accessible so you can disconnect it at any
time.
CAUTION
Risk of injury through hot surfaces
Vacuum pumps can become hot during operation.
Allow the pump to cool before maintenance and repairs.
If necessary wear protective gloves according to EN 420.

6
Safety
2.3 Proper use
●Pfeiffer Vacuum power supply units OPS 400 only serve to the integrated voltage sup-
ply of Pfeiffer Vacuum turbopumps.
●Only operate Pfeiffer Vacuum power supply units OPS 400 directly mounted on the
pump.
●Only operate Pfeiffer Vacuum power supplies in the available specification.
2.4 Improper use
Improper use will cause all claims for liability and warranties to be forfeited. Improper use
is defined as usage for purposes deviating from those mentioned above, especially:
●connection to mains supplies, which do not confirm to the regulations IEC 61010 or
IEC 60950
●connection to pumps or units which are not suitable for this purpose according to their
operating instructions
●connection to units which have exposed voltage-carrying parts
●operation of the devices in areas with ionizing radiation
NOTICE
Destruction of the device due to misuse
The use or operation of the power supply OPS separated or dismantled from the tur-
bopump will inevitably lead to its destruction by overheating. The cooling surface of the
power supply must be firmly connected to the bottom part of the turbopump.
Never operate the power supply disconnected from the pump.
When mounting replacement devices, pay attention to a proper connection between
the power supply and the pump.
warranty seal
Closure seal
The product is sealed at the factory. Damaging or removal of a closure seal leads to the
loss of liability and warranty entitlements.
Do not open the product within its warranty period!
For process-related shorter maintenance intervals please contact the Pfeiffer Vacu-
um Service.

Product description
7
3 Product description
3.1 Product identification
Product characteris-
tics The power supply unit OPS 400 forms a single unit with the turbopump and the electronic
drive unit. The power supply is mounted to the pump and connected to the electronic
drive unit ex factory. The valid supply voltage for the power supply amounts 90 - 265
VAC, 50/60 Hz.
OPS power supply units exclusively serve to the integrated voltage supply of Pfeiffer
Vacuum turbopumps featuring electronic drive unit. The output voltage "DC out" is se-
curely separated from the power input voltage "AC in".
To correctly identify the product when communicating with Pfeiffer Vacuum, always have
the information from the rating plate available.
Fig. 1: Example for a rating plate
4 Installation
4.1 Range of application
Pfeiffer Vacuum power supplies OPS 400 must be installed and operated in the following
ambient conditions.
4.2 Electrical connection
Fig. 2: Pin assignment of the mains connection plug
Mod.:
Mod.-No.:
Input:
Output:
Ser. -No.:
Made in Germany
OPS 400
PM 071 147 -X
Weight:
90-265 V 5.2 - 1.7 A 50/60 Hz 450 VA
D-35614 Asslar
48 V 8.3 A 400 W
1.75 kg
42404
75017003
Installation location weather protected (indoors)
Protection category IP 54
Protection class I
Temperature +5 °C to +50 °C
Relative humidity max. 80 %, at T ≤31 °C, max. 50% at T ≤50 °C
Atmospheric pressure: 750 hPa - 1060 hPa
Installation altitude 2000 m max.
Degree of pollution 2
Overvoltage category II
WARNING
Danger of unsafe electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.
1 Phase L
2 Neutral conductor
3n.c.
PE Protective earth
12
3
PE

8
Installation
Order the mains cable separately (see "accessories").
Assemble mains cable for yourself using the supply socket (delivery) if necessary.
4.3 Connecting the power supply
Insert the mains cable into the mains connection AC in.
Lock the mains cable with the mounting bracket.
Connect the mains cable to the mains.
Always ensure a safe connection to the protective earthing conductor (PE, protection
class I).
Fig. 3: Connecting the mains supply
8 Electronic drive unit 10.1 Connecting plug 10 Power supply OPS 400
10
10.1
8
WARNING
Danger of electric shock
In case of defect, the parts connected to the mains supply are under voltage.
Always keep the mains connection freely accessible so you can disconnect it at any
time.

Operation
9
5Operation
5.1 Switching on
Connect the mains cable to the mains.
After the mains voltage is applied, the electronic drive unit performs a self-test to check
the supply voltage. The turbopump is set into operation.
Observe the components operating instructions.
5.2 Switching off
Remove the mains plug from the power supply.
CAUTION
Automatic start
After bridging the contacts Pin 1, 3, 4, 14 on the connection "remote" or using the mating
plug supplied and setting up the supply voltage, the turbopump will run up immediately.
Switch on the mains supply on the turbopump immediately before operation.

10
Replacing the integrated power supply
6 Replacing the integrated power supply
Basically the exchange of the integrated power supply at all specified types of the pump
is the same. The power supplies OPS 400 are attached to HiPace 300 pumps with an
adapter plate.
6.1 Dismantling
Turn off the vacuum pump, vent to atmospheric pressure and allow to cool, if neces-
sary.
Remove the mains plug from the power supply.
Remove the vacuum pump from the system, if necessary.
Close the flange openings by using the original protective covers.
Turn the turbopump over onto the closed high vacuum flange.
Unscrew the Allen head screws 10e of the fastening of the power supply.
Remove the power supply from the pump.
Unscrew and remove the connecting plug 10.1 from the electronic drive unit.
Particularities in
HiPace 300 The power supply OPS 400 is fixed with an adapter plate to the bore holes in the bottom
part of the pump HiPace 300.
Fig. 4: Disassembly of the OPS 400
8 Electronic drive unit
10.1 Connecting plug
10 Power supply OPS 400
10.e Allen head screw
10.e
10
8
10
10.1
8
Fig. 5: Disassembly of the OPS 400 at HiPace 300
8 Electronic drive unit
10.1 Connecting plug
10 Power supply OPS 400
10.g Adapter plate
10.h Countersunk screw
10
10.1
8
10.h
10.g
3