Philips Saeco Intelia User manual

All parts of this document are the property of Saeco International Group.
All rights reserved. This document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced, used or
collected, except where express authorisation has been provided in writing or through a contractual agreement.
Published by Saeco International Group Subject to modication EN 4219 400 00014
Service
Coee Machine
Intelia
Table of contents Page
1. Introduction
1.1. Documentation required 1
1.2. Tools and equipment required 1
1.3. Material 1
1.4. Safety warnings 1
1.5 Service Policy 2
1.6.1. External machine parts 3
1.6.2. Internal machine parts 4
2. Technical specications
2.1. Technical specications 1
2.2 Specication for the measurement of the coee prod-
ucts temperature
2
2.3. Machine parameters and performance 3
3. User instructions
3.1. Intelia Cappuccino customer and programming menu 1
3.2. Intelia Latte customer and programming menu 3
3.3. Intelia Focus and Class customer and programming menu 6
3.4 Intuita customer and programming menu 8
3.5 Operation, cleaning and maintenance 10
4. Operating logic
4.1. Water circuit 1
4.2. Coee cycle 3
4.3. Single microswitch 4
4.4. Temperature sensor 4
4.5. Coee grinder 5
2012-Sept-07
Table of contents Page
4.6 Low bean level detection, dose quantity adjustment,
coee grinder blocked
4.7. Dose self-learning (SAS) 6
4.8. Water level detection (water tank) 7
4.9. Descaling request 7
4.10. Water lter 8
4.11 Intelia Cappuccino milk carafe 8
5. Troubleshooting
5.1.1. Intelia Cappuccino test mode 1
5.1.2. Intelia Focus and Class Test mode 6
5.1.3. Intelia Latte test mode 11
5.1.4 Intuita test mode 16
5.2. Error messages 22
6. Standard checks
6.1. Repair schedule 1
6.2. Service schedule 1
6.3. Final test 2
7. Disassembly
7.1. Intelia Cappuccino outer Shell 1
7.2. Intellia Class and Focus outer Shell 2
7.3. Coee grinder 2
7.4. Grinder blades 3
7.5. Coee grinder adjustment 4
7.6 Intelia Cappuccino three-way solenoid valve 4
7.7 Intelia Class and Focus two-way solenoid valve 5
7.8 Intelia Cappuccino carafe tting body 5
7.9 Pump 6
ServiceManual
Rev. 03 December 2012

Saeco International Group Rev. 03 INTELIA
Table of contents Page
7.10. Flow-meter 6
7.11. Power board 6
7.12. Water sensor control board 6
7.13. Gear motor 7
7.14. Boiler 9
7.15. Dispenser assembly 9
7.16. Valve disassembly 9
7.17. Control board and display 10
7.18. Fitting and removing Oetiker clamps 11
8. Notes
9. Water circuit diagram
10 Electrical diagram

Saeco International Group Rev. 03 INTELIA

INTELIA 01 INTRODUCTION
Saeco International Group Rev. 03 Page / 05
1.1 Documentation required
The following documentation is needed for repair procedures:
• Instruction booklet for specific model
• Technical documentation for specific model (diagrams, exploded view, sympton cure and
service manual)
1.2 Tools and equipment required
As well as the standard equipment, the following is required:
Qty. Description Notes
1 Screwdriver Torx T 8 - T 10 - T 20
1 Pliers for Oetiker clamps
1 CC -A - Vdc tester
1 Digital thermometer Scale limit > 150°C
1 SSC (Saeco Service Center) Programmer
(for programming and diagnostics mode)
1.3 Material
Description Notes
Thermal paste Heating element > 200°C
Descaler Saeco descaler
Grease solvent Personal choice
Silicone grease Safe to use with food
1.4 Safety warnings
We recommend you consult the technical manual of the machine before performing any mainte-
nance work.
Observe all applicable standards relating to the repair of electrical appliances.
Always disconnect the power plug from the mains before beginning repair work.
Simply turning off the main machine power switch is not an adequate safety precaution.
This domestic appliance is rated as insulation class I.
On completion of the repair work, insulation and dielectric rigidity tests must be performed.
01

INTELIA 01 INTRODUCTION
Saeco International Group Rev. 03 Page / 05
02
1.5 Service POLICY grid as used for coffee machine
Components Assembly use Single components available
COFFEE
GRINDER Only for OOW repairs YES, to consult the specific exploded-view of the machine or of the Coffee Grinder on website
BREWING UNIT Only for OOW repairs YES, to consult the specific exploded-view of the machine or of the
Brewing unit on website
BOILER Only for OOW repairs YES, to consult the specific exploded-view of the machine on web-
site
GEAR
MOTOR Only for OOW repairs YES, to consult the specific exploded-view of the machine on web- site
FILTER
HOLDER Only for OOW repairs YES, to consult the specific exploded-view of the machine on web- site
MILK
CARAFE Only for OOW repairs YES, to consult the specific exploded-view of the machine on web- site
THERMAL
CARAFE Only for OOW repairs YES, to consult the specific exploded-view of the Thermal Carafe on website
MILK ISLAND Only for OOW repairs YES, to consult the specific exploded-view of the Milk Island on
website
List of principal assembly present in all our coffee machines
For IN WARRANTY repairs is mandatory to use the single components (not the assembly) available in the exploded views of the
coffee machines or of the specific components. If you find the information “SEE THE EXPLODED VIEW E........” in the assembly
description field, it means that the single components of the assembly are available in the other pages of the exploded view. It’s
possible to use the assembly only if there is a specific Symptom Cure that include this possibility or when the single components
are not available for the order.