Phoenix Contact FLS FLM PB SYS PRO UM E User manual

Order No.:
AUTOMATIONWORX
Configuring a PROFIBUS-DP System Using Devices
in the Fieldline Product Range
26 99 07 9
User Manual
FLS FLM PB SYS PRO UM E

Designation:
Revision:
Order No.:
This manual is valid for:
08/2005
AUTOMATIONWORX
6852_en_02 PHOENIX CONTACT
Configuring a PROFIBUS-DP System
Using Devices in the Fieldline Product Range
FLS FLM PB SYS PRO UM E
02
26 99 07 9
Devices of the Fieldline Product Range for the PROFIBUS-DP Bus System
User Manual

FLS FLM PB SYS PRO UM E
6852_en_02 PHOENIX CONTACT
Please Observe the Following Notes:
In order to ensure the safe use of your device, we recommend that you read this manual
carefully. The following notes provide information on how to use this manual.
User Group of This Manual
The use of products described in this manual is oriented exclusively to Phoenix Contact
accepts no liability for erroneous handling or damage to products from Phoenix Contact or
third-party products resulting from disregard of information contained in this manual.
Explanation of Symbols Used
The attention symbol refers to an operating procedure which, if not carefully followed,
could result in damage to hardware and software or personal injury.
The note symbol informs you of conditions that must strictly be observed to achieve
error-free operation. It also gives you tips and advice on the efficient use of hardware and
on software optimization to save you extra work.
The text symbol refers to detailed sources of information (manuals, data sheets,
literature, etc.) on the subject matter, product, etc. This text also provides helpful
information for the orientation in the manual.
For use in potentially explosive areas, please observe the following:
– THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A,
B, C AND D OR IN NON-HAZARDOUS LOCATIONS ONLY.
– WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY
IMPAIR SUITABILITY FOR CLASS I; DIVISION 2.
– WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT
UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE
NON-HAZARDOUS:
– ALL WIRING OF THESE DEVICES MUST BE IN ACCORDANCE WITH THE
NATIONAL ELECTRICAL CODE ARTICLE 501.4(B) FOR CLASS I, DIVISION 2.

FLS FLM PB SYS PRO UM E
PHOENIX CONTACT 6852_en_02
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We are constantly attempting to improve the quality of our manuals.
Should you have any suggestions or recommendations for improvement of the contents
and layout of our manuals, we would appreciate it if you would send us your comments.
Please use the universal fax form at the end of the manual for this.
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This manual, including all illustrations contained herein, is copyright protected. Use of this
manual by any third party deviating from the copyright provision is forbidden.
Reproduction, translation, or electronic and photographic archiving or alteration requires
the express written consent of Phoenix Contact. Violators are liable for damages.
Phoenix Contact reserves the right to make any technical changes that serve the purpose
of technical progress.
Internet
Up-to-date information on Phoenix Contact products can be found on the Internet at
www.phoenixcontact.com.

6852_en_02 PHOENIX CONTACT i
Table of Contents
1 Fieldline at the PROFIBUS-DP................................................................................................1-1
1.1 The Fieldline Product Range..............................................................................1-1
1.2 Documentation for Fieldline Devices..................................................................1-2
1.3 PROFIBUS-DP...................................................................................................1-3
1.3.1 Structure of PROFIBUS-DP ...............................................................1-3
1.3.2 Address ..............................................................................................1-5
1.3.3 Baud Rate ...........................................................................................1-5
1.3.4 Laying the PROFIBUS Cable .............................................................1-6
1.3.5 Mains Termination Resistors ..............................................................1-6
1.3.6 Assembly Guidelines for PROFIBUS Networks .................................1-6
1.3.7 Fieldline Modular Local Bus ...............................................................1-7
2 Connecting Bus Cables and Setting the Address....................................................................2-1
2.1 Connection Options for the Bus .........................................................................2-1
2.2 Connecting the Bus and Termination Resistor...................................................2-3
2.3 Connecting the Bus............................................................................................2-5
2.4 Setting the Address............................................................................................2-7
3 Configuration and Startup........................................................................................................3-1
3.1 Configuring the PROFIBUS-DP System ............................................................3-1
3.2 Installation ..........................................................................................................3-2
3.3 Configuration and Startup Using the
STEP 7® SIMATIC® Manager...........................................................................3-3
3.4 Functions of the FLM BK PB M12 DI 8 M12 ....................................................3-15
3.4.1 Parameters .......................................................................................3-15
3.4.2 Local Diagnostic and Status Indicators ............................................3-21
3.5 Diagnostics.......................................................................................................3-23
3.6 Object Dictionary..............................................................................................3-27
3.6.1 Slot 0 ................................................................................................3-27
3.6.2 Slot 1 ................................................................................................3-32
3.6.3 Slot 2 to 63 .......................................................................................3-32
4 Acyclic Communication (DP/V1 and PCP) ..............................................................................4-1
4.1 Acyclic Communication via C1 Master...............................................................4-1
4.2 Acyclic Communication via C2 Master...............................................................4-2
4.3 PCP Communication Basics ..............................................................................4-3
4.4 Acyclic Communication in DP/V1 Mode.............................................................4-6
4.4.1 The Communication Mechanism ........................................................4-6
4.4.2 Examples ............................................................................................4-9
4.5 Acyclic Communication in DP/V0 Mode via Process Data...............................4-15
4.5.1 Mechanism for Transmission in the Process Data ...........................4-15
4.5.2 Examples of VC1 Services ...............................................................4-21

FLS FLM PB SYS PRO UM
ii PHOENIX CONTACT 6852_en_02
5 Dynamic Configuration ............................................................................................................5-1
5.1 Empty Spaces ....................................................................................................5-1
5.2 Principle of the Dynamic Configuration..............................................................5-3
5.3 Startup................................................................................................................5-5
5.3.1 Planning Configuration .......................................................................5-5
5.3.2 Options for Specifying the Active Configuration .................................5-6
5.3.3 Specification of the Active Configuration via DP/V0 ...........................5-7
5.3.4 Specification of the Active Configuration via DP/V1 .........................5-10
5.3.5 Summary ..........................................................................................5-11
A Appendix................................................................................................................................. A-1
A 1 Error Codes for PCP Communication .............................................................. A-1
A 2 Error Codes for DP/V1 and VC1 Communication ............................................ A-3
A 3 Format of the Parameter Telegram.................................................................. A-4
B Appendix................................................................................................................................. B-1
B 1 Ordering Data................................................................................................... B-1

Fieldline at the PROFIBUS-DP
6852_en_02 PHOENIX CONTACT 1-1
1 Fieldline at the PROFIBUS-DP
1.1 The Fieldline Product Range
The input and output devices in the Fieldline product range are designed for distributed au-
tomation tasks in harsh environmental conditions. The devices meet the requirements for
IP65/IP67 protection. They enable the direct connection of sensors and actuators in an en-
vironment close to the station.
The Fieldline product range includes the Fieldline Stand-Alone (FLS) and
Fieldline Modular (FLM) product groups.
Fieldline Stand-Alone devices cannot be extended and have a directly integrated fieldbus
connection and I/O level. They are used for distribution in the field when only a few digital
I/O points are required.
Fieldline Modular devices consist of a bus coupler (gateway) and I/O devices that can be
connected. They are used for special functions, primarily for applications with a high
I/O node density and complex functions.

FLS FLM PB SYS PRO UM E
1-2 PHOENIX CONTACT 6852_en_02
1.2 Documentation for Fieldline Devices
The documentation for Fieldline devices is modular, providing you with the
optimum information for your specific bus system.
You also require the following documentation:
Installation of Devices in the Fieldline Product Range
FLS FLM SYS INST UM E (Order No. 26 98 97 3)
This user manual describes the devices for all bus systems.
This includes:
– The device properties, which are the same for all bus systems
– Mounting
– The voltage supply concept and connection
Device-Specific Data Sheet
The data sheet describes the specific properties of a device.
This includes:
–Function
– Local diagnostic and status indicators
– Connector pin assignment and connection example
– Configuration data
– Technical data
This user manual describes only the PROFIBUS-specific features of the devices.

Fieldline at the PROFIBUS-DP
6852_en_02 PHOENIX CONTACT 1-3
1.3 PROFIBUS-DP
PROFIBUS was developed as an open fieldbus in 1983 and was standardized in
DIN 19245 in 1991. In 1996, PROFIBUS was defined as the European standard in
EN 50170.
1.3.1 Structure of PROFIBUS-DP
Figure 1-1 Typical structure of an PROFIBUS-DP system
with remote bus and local bus
Key for Figure 1-1:
R
R
AA
M
P B D I 8 P B D I 8
P B D O 8
6 8 5 2 C 0 0 5
P B D I O 4 / 4 P B D O 8
A
S 1
S 2
A
P B D O 8
P B D I 8
P B D I O 4 / 4
A
S 3
A
S 2
F L M D I 8
I N
L B L B
O U T
UL S
UL S
F L M D I 8
I N
L B L B
O U T
UL S
UL S
F L M A I
I N
L B L B
O U T
UL S
UL S
B K P B D I O 4 / 4
L o c a l b u s
R e m o t e b u s
MMaster
A Termination resistor
R Repeater
R/T Repeater with termination resistor
Sx Segment

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1-4 PHOENIX CONTACT 6852_en_02
Table 1-1 Basic network specifications
Topology Linear, active bus connection at both ends of a segment
(termination resistor); branch lines are permitted
Number of stations in a segment 32 (without repeater)
127 (with repeater)
Number of repeaters between two devices 9, maximum
Maximum expansion of the bus Depending on the transmission speed (see Table 1-2 on page 1-5); up to
1.2 km at 93.75 Kbps, maximum; the expansion can be increased with the
help of repeaters
Transmission speed 9.6 Kbps to 12 Mbps, can be adjusted in increments
(see Table 1-2 on page 1-5).
Repeaters can be found in the latest Phoenix Contact INTERFACE catalog.

Fieldline at the PROFIBUS-DP
6852_en_02 PHOENIX CONTACT 1-5
1.3.2 Address
In the PROFIBUS-DP network, each device is identified by its address (device ID, station
address). For Fieldline Stand-Alone devices, all addresses between 1 and 99 are allowed,
whereas the addresses for Fieldline Modular devices are between 1 and 126. In a
PROFIBUS-DP network, an address can only be assigned once.
The device address is set using the rotary encoding switches
(see section "Setting the Address" on page 2-7).
1.3.3 Baud Rate
Fieldline devices for PROFIBUS-DP have an automatic baud rate detection function, which
therefore must not be set. After power up, the Fieldline device detects the baud rate and
stores it as long as the supply voltage is present.
The bus cables for the PROFIBUS-DP system are specified in standard EN 50170. Ac-
cording to this standard, the maximum length of a bus segment depends on the baud rate.
If you modify the baud rate of the master, you must disconnect and reconnect the supply
voltage for the Fieldline Stand-Alone device so that it detects the modified baud rate.
Table 1-2 Baud rate and line lengths
Baud Rate in
kbps
9.6 19.2 93.75 187.5 500 1500 12000
Line length in
m1200 1200 1200 1000 400 200 100
Length of
branch lines in
m
< 6.6 None
Only one baud rate can be used at a time in a PROFIBUS system.

FLS FLM PB SYS PRO UM E
1-6 PHOENIX CONTACT 6852_en_02
1.3.4 Laying the PROFIBUS Cable
When laying a PROFIBUS cable, please observe the following:
– Do not lay signal and bus cables parallel to power cables or in bundles with power ca-
bles.
– Lay PROFIBUS cables and cables with direct voltages > 60 V and alternating voltages
> 25 V in separate bundles or cable ducts.
– Always lay signal cables and equipotential bonding together in one channel, following
the shortest route.
– Avoid extending the PROFIBUS cables with connectors.
– Do not lay PROFIBUS cables in bundles with telephone lines and cables leading to
potentially explosive areas.
– As a rule, avoid branch lines.
1.3.5 Mains Termination Resistors
In PROFIBUS-DP, the individual branches must each be terminated with a termination
resistor.
The Fieldline devices do not have a resistor of this type.
For recommended termination resistors, please refer to the device-specific data sheet.
It is either screwed on to the BUS OUT connection or, if T-pieces are used (for Fieldline
Stand-Alone devices), screwed onto the open connection of the T-piece.
1.3.6 Assembly Guidelines for PROFIBUS Networks
Important information on system planning, installation instructions when using PROFIBUS,
and starting up PROFIBUS systems can be found in the assembly guidelines for
PROFIBUS.
This information is published by the PROFIBUS user organization
(see also www.profibus.com).
.
If you are designing your system with Fieldline and PROFIBUS, you must observe the
information provided in the documentation in section 1.2 as well as the assembly guide-
lines for PROFIBUS.

Fieldline at the PROFIBUS-DP
6852_en_02 PHOENIX CONTACT 1-7
1.3.7 Fieldline Modular Local Bus
A Fieldline Modular local bus is a bus connection that branches off from a remote bus via
a bus coupler (FLM BK PB) and connects the Fieldline Modular local bus devices with each
other. The bus coupler opens a powerful local bus, which can be used to connect up to
16 more devices. Devices are Fieldline modular local bus devices used to implement a
local bus station. The bus coupler provides the power supply.
The maximum total length of a local bus is 20 m. The transmission speed can be switched
from 500 kBaud to 2 MBaud.
The bus coupler can be connected with up to 8 digital sensors via M12 connectors. The
slots are double-occupied. The bus coupler supplies the supply voltage for the sensors and
reads in the provided signals.

FLS FLM PB SYS PRO UM E
1-8 PHOENIX CONTACT 6852_en_02

Connecting Bus Cables and Setting the Address
6852_en_02 PHOENIX CONTACT 2-1
2 Connecting Bus Cables and Setting the Address
2.1 Connection Options for the Bus
Use shielded M12 connectors to connect the bus. The thread of the M12 connector is used
to connect the shielding to functional earth ground and in some cases a pin is also used.
For PROFIBUS-DP there are two ways of connecting the bus:
1. Connect the incoming PROFIBUS to the BUS IN socket and the outgoing PROFIBUS
to the BUS OUT socket.
2. When using Fieldline Stand-Alone you can also connect the PROFIBUS via a T-piece.
When using Fieldline Stand-Alone, the PROFIBUS-DP can be connected via the BUS IN
and BUS OUT connections or via T-pieces up to a maximum transmission speed of
1.5 Mbaud. If higher transmission speeds are used, the bus must be connected via
T-pieces with integrated series inductance.
For transmission rates of more than 3 MBaud, series inductance is available in the
Fieldline Modular devices. For this reason we recommend to connect Fieldline Modular de-
vices via BUS IN and BUS OUT. Please observe the installation instructions of the
PROFIBUS User Organization.
In the following, a cable that conforms to the fieldbus specification must be used to
connect PROFIBUS-DP.
Phoenix Contact recommends the use of pre-assembled bus cables (see
Phoenix Contact AUTOMATIONWORX catalog).
If you assemble the cables yourself, please follow the description provided in the
Fieldline FLS FLM SYS INST UM E user manual (Order No. 26 98 97 3) and the
device-specific data sheet.

FLS FLM PB SYS PRO UM E
2-2 PHOENIX CONTACT 6852_en_02
BUS IN / BUS OUT
Figure 2-1 Bus connection via BUS IN / BUS OUT
T-piece (FLS) For Fieldline Stand-Alone devices, f a T-piece is used to connect the bus,
this must be connected at the BUS OUT connection.
To ensure IP65/IP67 protection, cover the unused connection with a protective cap (1).
Figure 2-2 Bus connection via T-piece
Accessories: Two M12 connectors
Advantage: No additional accessories required.
Disadvantage: – When the bus is running, no devices can be removed or added
without physical interruption.
– Supports transmission rates of up to 1.5 Mbaud (FLS).
I N
B F
O U T
B U S B U S
U S
U
L S
U
L S
U L
0
5
1
2
3
4
6
7
8
9
X 1
0
8
2
4
6
9
X 1 0
6 8 5 2 B 0 0 2
B U S
O U T
O U T
I N
B U S
U L
B F
M D
L B
O U T
UL S
RUN
2 M B D
02
4
6
98
02
4
6
8
1 2
1 0
B U S
I N
B U S
O U T
X 1 0
X 1
F L S F L M
B U S
I N
Accessories: Two M12 connectors, 1 T-piece, 1 protective cap
Advantage: – When the bus is running, devices can be removed or added
without physical interruption. To do this, the master and the
control program must support the removal and addition of
devices.
– Supports all transmission rates.
Disadvantage: Additional accessories required.
I N
B F
O U T
B U S B U S
U S
U
L S
U
L S
U L
0
5
1
2
3
4
6
7
8
9
X 1
0
8
2
4
6
9
X 1 0
6 8 5 2 A 0 0 3
B U S I N B U S O U T
1

Connecting Bus Cables and Setting the Address
6852_en_02 PHOENIX CONTACT 2-3
2.2 Connecting the Bus and Termination Resistor
FLS For a Fieldline Stand-Alone device that is followed by another device, the incoming and
outgoing bus must be connected (Figure 2-3, A1 and B1). For the last device of a
PROFIBUS segment, only the incoming bus is connected (Figure 2-3, A2 and B2). A ter-
mination resistor (1) is placed in the connection for the outgoing bus. To ensure IP65/IP67
protection, cover the unused BUS IN connection with a protective cap (2).
Figure 2-3 Options for connecting the bus and termination resistor of
Fieldline Stand-Alone devices
I N
B F
O U T
B U S B U S
U S
U
L S
U
L S
U L
0
5
1
2
3
4
6
7
8
9
X 1
0
8
2
4
6
9
X 1 0
B U S I N E N D
I N
B F
O U T
B U S B U S
U S
U
L S
U
L S
U L
0
5
1
2
3
4
6
7
8
9
X 1
0
8
2
4
6
9
X 1 0
B U S I N B U S O U T
I N
B F
O U T
B U S B U S
U S
U
L S
U
L S
U L
0
5
1
2
3
4
6
7
8
9
X 1
0
8
2
4
6
9
X 1 0
B U S I N E N D
I N
B F
O U T
B U S B U S
U S
U
L S
U
L S
U L
0
5
1
2
3
4
6
7
8
9
X 1
0
8
2
4
6
9
X 1 0
B U S I N B U S O U T
A
B
6 8 5 2 A 0 0 9
22
1
1
A 1 A 2
B 1 B 2
AConnection via BUS IN / BUS OUT
A1 Incoming and outgoing bus
A2 Incoming bus and termination resistor
BConnection via T-piece
B1 Incoming and outgoing bus
B2 Incoming bus and termination resistor
1Termination resistor
2Protective cap for the unused connection

FLS FLM PB SYS PRO UM E
2-4 PHOENIX CONTACT 6852_en_02
FLM For a Fieldline Modular device, the incoming and the outgoing bus must be connected
(Figure 2-4, A1). For the last device of a PROFIBUS segment, only the incoming bus is
connected (Figure 2-4, A2). A termination resistor (1) is placed in the connection for the
outgoing bus.
Figure 2-4 Options for connecting the bus and termination resistor of
Fieldline Modular devices
A
6 8 5 2 B 0 0 9
A 1 A 2
O U T
I N
B U S
U L
B F
M D
L B
O U T
UL S
RUN
2 M B D
02
4
6
98
02
4
6
8
1 2
1 0
B U S
I N
X 1 0
X 1
O U T
I N
B U S
U L
B F
M D
L B
O U T
UL S
RUN
2 M B D
02
4
6
98
02
4
6
8
1 2
1 0
B U S
I N
B U S
O U T
X 1 0
X 1
1
AConnection via BUS IN / BUS OUT
A1 Incoming and outgoing bus
A2 Incoming bus and termination resistor
1Termination resistor