QTS AN-X2-ABDHRIO User manual

AN-X2-ABDHRIO
Remote I/O Drive
Interface Module
User Manual

Page ii AN-X2-ABDHRIO Remote I/O Drive Interface February2013
Because of the varietyof uses for the products described in this publication, those
responsiblefor the application and use of these products must satisfythemselves that all
necessarysteps have beentaken to assure that each application and use meets all
performance and safetyrequirements, includinganyapplicable laws, regulations, codes
and standards. In no event will Quest Technical Solutions be responsible or liablefor
indirect or consequential damage resultingfromthe useor application of these products.
Anyillustrations, charts, sample programs, and layout examples shown in this publication
are intended solelyfor purposes of example. Since there aremanyvariables and
requirements associated with anyparticular installation, Quest Technical Solutions does
not assume responsibilityor liability(to include intellectual propertyliability) foractual
use based upon the examples shown in this publication.
Throughout this manual weuse notes to make you aware of safetyconsiderations.
WARNING!
Identifies information about practices or circumstances that canlead to
personal injuryor death, propertydamage, or economic loss.
These warnings help to:
identifya hazard
avoid the hazard
recognize the consequences
IMPORTANT! Identifies information that is especiallyimportant for successful
application andunderstandingof the product.
TIP Identifies information thatexplains the best wayto use the
AN-X2-ABDHRIO gateway
Microsoft is a registered trademark of Microsoft Corporation.
Windows, Windows XP, Windows Vista and Windows 7 are trademarks of Microsoft Corporation.
ControlLogix, RSLinx and RSLogix 5000 are trademarks of the Allen-BradleyCompany,Inc.

MODULE OVERVIEW 1
HardwareFeatures 2
Package Contents 2
Identifying the AN-X2 versus theOriginalAN-X 3
ComparisonswiththeOriginalAN-X 3
Using theMicroSDCard 3
AN-X2 Modes of Operation 4
INSTALLATION 5
Prevent Electrostatic Discharge 5
Power 5
Cabling andTermination 5
Ethernet Cabling 7
Software Installation 7
CE Installations 7
QUICK START 8
ETHERNET CONFIGURATION 9
Initial Ethernet Configuration 9
DHCP 11
Static IP Address 11
Hostname 11
Firmware 11
Submittingthe Configuration 11
Reconfiguring anAN-X from anUnknownState 12
The Configuration File 12
If thelink-local addressisnot accessible 13
CONFIGURING THE AN-X 16

AN-X2-ABDHRIO Remote I/O Drive Interface Page iii
MainConfiguration File 16
Baud Rate 16
Options 17
Drive Definitions 17
Sample Main Configuration File 19
Remote I/O Templates 20
Ethernet Template File Name 20
Data Mappings 20
Sample Remote I/O Template File 23
Sample Remote I/O Template File with Scaling 23
Ethernet Templates 24
Connection Point Information 24
KeyingInformation 24
Minimum RPI 25
Unscheduled Message Information 25
Input and Output Tags 26
Sample Ethernet Template File 27
Downloading Configurations 28
Main Configuration File 28
Template File 29
USING THE WEB INTERFACE 30
Automation Network 31
Configure RIO toEnet/IP 31
Download Drive Template 31
ViewDrive Templates 32
ViewActive Configuration 32
Log Files 33
Ethernet/IP Log 33
System InfoLog 33
ViewAll Logs 33
AdministrationMenu 33
AN-X Configuration 33
DHCP 34
Static IP Address 34
Hostname 35
Firmware 35
Submittingthe Configuration 35
Archive Configuration 35
Update AN-X Firmware 35
Restart AN-X Module 37
Troubleshooting Menu 38

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TROUBLESHOOTING 39
LEDs 39
Ethernet LEDs 39
SYS or MS LED 39
Railroading”–SYS (or MS) and NET (or NS) LEDs 40
NET or NS LED –NetworkStatus 40
StartupLED Sequence 40
Fatal Errors 40
UPDATING THE FIRMWARE 41
SPECIFICATIONS 42
SUPPORT 43
WARRANTY 44

Module Overview
The RIO-DRV communications module is used to connect applications written for
Allen-Bradley remote I/O drives to Allen-BradleyEthernet drives. Typical applications
for this module include replacingobsolete remote I/O drives with newer Ethernet drives.
For applications where multiple drives exist ona single Remote I/O network, a single
AN-X2 gatewaycan be used to provide data for up to four Ethernet/IP drives.
You must thoroughlyunderstandthe application and the details of the operation of the
remote I/O drive beingreplaced and the target Ethernet drive. In particular, it may be
necessary to make some changes to the application, dependingon the operation of the
Ethernet drive.
Remote I/O networkfeatures:
• emulates up to 4 racks, with racknumbers from 1 to 76 octal, with any
combination of partial racks
• supports all remote I/O baud rates
The AN-X2-ABRIO-DRV module has a web interface for configuration, for monitoring
logs, and for performing other administrative functions. You cancommunicate with the
module usinganystandard web browser such as Internet Explorer.
Themodule firmware can be updated over Ethernet usingthe web interface. Refer to
page 41 for details.

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HardwareFeatures
Themodule has:
LEDs to indicate the status of the connection to theEthernet (100 and Link/Act)
a LED to indicate the module s internal state (SYS orMS)
a LED to indicate the state of communications on the Remote I/O network (NET or
NS)
an Ethernet connector
a power connector
a 3-pin Phoenix connector to connect to the remote I/O network
A watchdogtimer is implemented in the module s hardware. If the firmware does not
kickthe watchdogwithin the timeout period the watchdogtimes out andplaces the
module intoa safe fatal failure state.
A jabber inhibit timer is implemented in the module shardware. If the network
transmitter is on longer than 150% of the longest networkframe time, thetransmitter is
forced off and the module is placed into a safe fatal failurestate.
Package Contents
AN-X2-ABDHRIO module
CD containingsoftware and documentation
microSD to SD card adapter
rubber feet for desktop use

AN-X2-ABDHRIO Remote I/O Drive Interface Page 3
Identifying the AN-X2 versus the Original AN-X
Thelabel on the bottomtoward the front says AN-X2.
There is a slot at the backfor the microSD card.
When initiallypoweredup:
• AN-X2 railroads (alternates) SYS (or MS) and NET (or NS) LEDs green as
it starts up
• without the Ethernet cable attached, the Ethernet 10/100 (upper) LED is on
for AN-X2 (both Ethernet LEDs are off for the original AN-X)
Comparisons with the Original AN-X
AN-X2 modules have a microSD card for storage of firmware and configuration data.
You no longer needAnxInit; everythingcan be done from the web interface or byediting
files on the microSD card.
Operationis simplified, there are production and maintenance modes only.
TheAN-X2 requires firmware version 4 and above.
TheAN-X2 uses the same hardware interfaceto automation networks.
There are no differences for applications once Ethernetand firmware have been
configured.
Using the MicroSD Card
TheAN-X2 microSD card stores configuration data and firmware.
Theare no restrictions on the size or speed of the card.The format must be FAT-16 or
FAT-32.
An adapter is providedso you can insert the microSD card in an SD slot in your
computer.
Thecard must be present while the AN-X2 is running.
WARNING! Do not remove the card while theAN-X2 is powered on!
If the AN-X2 is inaccessible fromEthernet because of its settings, you can removethe
card and edit the file config.txt. Referto page 12 for details.
Insert the card in the slot at the backof the AN-X2, with the pins facingup.
WARNING! Ifyou remove the card to edit the configuration file, push the card in
straight or the card might fall inside the case and you will have to
disassemble the AN-X2 to retrieve it .

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AN-X2 Modesof Operation
There aretwo AN-X2 modes of operation:
Maintenance mode. The AN-X2 runs the maintenancefirmware at startup.
It performs diagnostics (memorytests, etc), and copies anychanges fromthe
microSD card. If there are no errors, it starts the AN-X2 in production mode.
Production mode. This is the normal runtimemode of operation.

AN-X2-ABDHRIO Remote I/O Drive Interface Page 5
Installation
Prevent ElectrostaticDischarge
Themodule is sensitive to electrostatic discharge.
WARNING! Electrostatic discharge candamage integrated circuits or
semiconductors. Follow these guidelines whenyou handle the module:
Touch a grounded object todischarge staticpotential
Do not touch the connector pins
Power
AN-X requires DC power input of anywhere from12 to 24 VDC
Left to right the pins on thepower connector are chassis ground, negative voltageand
positive voltage. Pin 1 is closest tothe Ethernet connector.
Thechassis ground should be connected.
Power consumption internallyis 200 mA @ 12VDC or 100 mA @ 24VDC.
Thepart number for the power connector is Phoenix MSTB 2.5/3-ST-5.08
Cabling and Termination
Follow Allen-Bradleycablingrecommendations for remote I/O. Refer to Approved
Vendor List for DH, DH+, DH-485, and Remote I/O Cables, publication ICCG-2.2,
February1996.
On the AN-X module, the remote I/O connections should be line 1, shield, line 2.

Page 6 AN-X2-ABDHRIO Remote I/O Drive Interface February2013
Line 1 on the AN-X is closest to the power connector.
Checkthe wiringto ensure that line 1 on the AN-X is connected to line 1 on the PLC, and
so on.
Terminate bothends of a remote I/O networkbyusingexternal resistors attached to the
physical ends of the network. There should be two and onlytwo terminators on the
network.
Use 82 ohmresistors if thenetworkoperates at 230.4 kbps or if the networkoperates at
57.6 kbps or 115.2 kbps and none of the devices in thetable below are present. The
maximumnumber of physical devices on the network is 32.
Use 150 ohmresistors if the networkcontains anyof the devices inthe tablebelow, or if
the networkoperates at 57.6 kbps or 115.2 kbps and you do not require the network to
support more than 16 physical devices.
DeviceType CatalogNumber Series
Adapters 1771-AS All
1771-ASB Series A and B
1771-DCM All
Miscellaneous 1771-AF All
1771-AF1 All
Baud Rate MaximumCable Length
57.6 Kbaud 10000 ft
115.2 Kbaud 5000 ft
230.4 Kbaud 2500 ft
Themost common causes of connectionerrors are:
• wiringreversed (lines 1 and 2)
• incorrect baud rate
• other cablingand termination problems
• duplicate or overlappingaddress

AN-X2-ABDHRIO Remote I/O Drive Interface Page 7
Ethernet Cabling
AN-X has a standard RJ-45 connector for connectingto Ethernet.
Ifyou are connecting to the AN-X through a router or switch, use a standard Ethernet
cable.
Ifyou are connectingdirectly to the AN-X module, usea crossover cable.
SoftwareInstallation
There is no required software installationfor the AN-X2-ABDHRIO-DRV. All
configuration can be done using the web interface.
CE Installations
Ifyou are installingthe AN-X2 in a location whichrequires CE, install the following
ferrites or their equivalents on the cables:
Steward 28A2024-0A2 on Ethernet cable close to module, one loop
Steward 28A2024-0A2 on power cable
Steward 28A2025-0A2 on DH+/RIOCable

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Quick Start
Step Operation See page
1 Power up the AN-X, connect it to Ethernet and assign it
an IP address 9
2 Connect AN-X to the Remote I/O network 5
3 Create configuration files 16
4 Use the AN-X web interface to download the
configuration files and configure the remote I/O
network
31
5 Use the AN-X to transfer betweenremote I/O and
Ethernet

AN-X2-ABDHRIO Remote I/O Drive Interface Page 9
Ethernet Configuration
Before you can use the AN-X2-ABDHRIO, you must configure its networkproperties on
Ethernet.
Initial Ethernet Configuration
AN-X can be configured:
• to use a static (unchanging) IP address
• to obtain its IP address from a DHCP server
• to use the fixed link-local address 169.254.42.84
AN-X modules areshippedwith the link-local address 169.254.42.84.
Unless you have control of the DHCP server, in most applications you will assignthe
AN-X a static IP address. Otherwise the DHCP server mayassign a different IPaddress
each time AN-X powers up, and anysoftware that accesses the AN-X module would
have to be reconfigured.
Ifyou are usingmultiple AN-X modules, connect and configure oneat a time, since
initiallytheywill all be setto the same link-local IP address.
IMPORTANT! Ifyou are connectingAN-X to an existingEthernet network, consult the
networkadministrator to obtain information about how you should
configure AN-X or to obtain a static IP address for AN-X.
You configure the Ethernetproperties usingthe web interface.
Start a web browser and enter the address 169.254.42.84
TIP TheAN-X2 must be on the same subnet as the computer to use the
link-local IP address. It cannot be connected through a router.
TIP Themodule is shipped configured for use with the Data HighwayPlus
firmware. The initial screen you see will be slightlydifferent fromthat
shown below.
Select Administration/AN-X Configuration.

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The AN-X2 Configuration page appears.
At the top thescreen shows the serial number and MAC address of the AN-X being
configured.
Checkeither DHCP or Static.

AN-X2-ABDHRIO Remote I/O Drive Interface Page 11
DHCP
If the AN-X2 finds a DHCP server on the network, it obtains an IP address and other
networkparameters (netmaskand default gateway) from the DHCP server.
To find the address assigned, you have to lookat the DHCP server.
When you submit the changes, if the AN-X2 does not find a DHCP server,it reverts to
the default linklocal address 169.254.42.84 and repeatedlyflashes the SYS (or MS) LED
3 times red followed bya pause.
Static IP Address
Ifyou select static IP address, enter:
the IP address forthe AN-X.
the netmaskfor the AN-X
the default gatewayfor your network.
You must enter a valid default gatewayaddress even if there is no device atthe gateway
address onthe network.
Hostname
Enter a Hostname for theAN-X2. This name is used internallybyAN-X and maybe
used to identifythe AN-X if you have a DNS server onyour network. Thename can be
from1 to 30 characters long
Firmware
Selectthe firmware the AN-X is to load fromthe list provided. AN-X builds the list from
the firmware files on the microSD card that are compatible with the AN-X hardware.
Thefirmware file for driveoperation is AN-X2-AB-DRV-04
Submitting the Configuration
Once you have entered all required parameters, clickSUBMIT to write the configuration
to the file config.txt on the microSD card. The changes do not take effect until the AN-X
restarts.
Thefollowingpage appears when you clickSUBMIT.

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Click Continue to restart the AN-X2, then wait until the AN-X has completelyrestarted
before continuing.
Ifyou have changed the IP address, you will have to enter the new IP address in the
browser s address field.
Reconfiguring an AN-X from an UnknownState
It sometimes happens that an AN-X has been previouslyconfigured with an IP address
that causes it to be inaccessible on the current Ethernet networkor the IP address is
unknown.
Remove the microSD card and edit the file config.txt usinga text editor suchas Windows
Notepadto set the AN-X2 to the desired configuration.
The Configuration File
TheEthernet configuration and the name of the production firmware fileto loadare
stored in the file config.txton the microSD card.
Thefile config.txt is a textfile that contains the Ethernet configuration and the name of
the firmware file to load.
When you performthe Administration/AN-X Configuration command from the web
interface,it writes the results to config.txt.
Each line consists of a keyword followed bya colon and then a value.

AN-X2-ABDHRIO Remote I/O Drive Interface Page 13
Example:
IP: 192.168.1.12
Anythingafter a semicolonon a line is treated as a comment.
Keyword Possible Values
IP LOCAL
DHCP
static IP address
Netmask Ethernet netmask, used onlyif IP is a static IP address
DefGtwy default gateway, used onlyif IP is a static IP address
Hostname Ethernet host name, from1 to 30 characters
Firmware Firmware file to run at startup, must be present on microSD
card
Ifyou edit the file and AN-X2 finds an error duringstartup, it flashes an error code on the
SYS (or MS) LED, see page 39.
Example config.txt files
Example: Link- Local IP address
IP: LOCAL
Hostname: ANX2Drv
Firmware: AN-X2-AB-DRV-04
Example: DHCP
IP: DHCP
Hostname: ANX2Drv
Firmware: AN-X2-AB-DRV-04
Example: static IP address
IP: 192.168.1.14
NetMask: 255.255.255.0
DefGtwy: 192.168.1.1
HostName: ANX2Drv
Firmware: AN-X2-AB-DRV-04
If thelink-local address isnot accessible
Addresses 169.254.1.0 to 169.254.254.255 are reserved for use on a local network.
AN-X2 modules are shipped set to the address 169.254.42.84 for initial configuration.

Page 14 AN-X2-ABDHRIO Remote I/O Drive Interface February2013
This address is almost always accessible froma computer on the same local Ethernet as
the AN-X.
Ifyou cannot access the AN-X2 at address 169.254.42.84 usinga web browser, open a
command prompt window and type
route print
Theroutingtable appears
===========================================================================
Interface List
0x1 ........................... MS TCP Loopback interface
0x2 ...00 18 8b c5 9d f7 ...... Broadcom 440x 10/100 Integrated Controller -
Packet Scheduler Miniport
===========================================================================
===========================================================================
Active Routes:
Network Destination Netmask Gateway Interface Metric
0.0.0.0 0.0.0.0 10.10.0.1 10.10.0.20 20
10.10.0.0 255.255.255.0 10.10.0.20 10.10.0.20 20
10.10.0.20 255.255.255.255 127.0.0.1 127.0.0.1 20
10.255.255.255 255.255.255.255 10.10.0.20 10.10.0.20 20
64.215.255.122 255.255.255.255 10.10.0.1 10.10.0.20 20
127.0.0.0 255.0.0.0 127.0.0.1 127.0.0.1 1
169.254.0.0 255.255.0.0 10.10.0.20 10.10.0.20 20
224.0.0.0 240.0.0.0 10.10.0.20 10.10.0.20 20
255.255.255.255 255.255.255.255 10.10.0.20 10.10.0.20 1
Default Gateway: 10.10.0.1
===========================================================================
Persistent Routes:
None
If there is no entryin the networkdestination column that starts with 169.254.0.0
(highlighted above), add a route using
route add 169.254.0.0 mask 255.255.0.0 10.10.0.20 metric 20
where 10.10.0.20 is replaced with the IP address of theinterfacein your computer that is
connectedto the AN-X2.
Repeat the route print command and confirmthat the table now has an entrysimilar to the
one shown.