Phoenix Mecano DewertOkin AG300 User manual

AG300
Installation Instructions
(Translation of the original installation instructions)

AG300 Foreword
81423(-) 3
Foreword
Document revision history
Version Date Modification, change
(-) 06/2015 First release
Disclaimer and exclusion of liability
DewertOkin is not responsible for damage resulting from:
•failure to observe these instructions,
•changes made to this product which have not been approved by DewertOkin, or
•the use of replacement parts which have not been approved or manufactured by DewertOkin.
Manufacturer's address
DewertOkin GmbH
Weststrasse 1
32278 Kirchlengern, Germany
Germany
Tel: [phone]
Fax.: [phone]
http://www.dewertokin.de
[e-mail]
Creation of a complete operating instruction manual for the entire end product
These instructions are only intended to be used by the end-product manufacturer. They should not
be given to the operator of the end product. The factual information contained within may be used
as a basis when creating the end-product manual.
The warning and danger notices are best suited for use in the end product's manual. However, it is
not sufficient to simply follow these notices. You should also carry out an internal risk assessment
for your end product. This can then be used as the basis for the safety notices in your manual.
Usage in medical products
The AG300 is not a medical device. If used in a medical end product, you (the end manufacturer)
are obliged to ensure compliance with EC directives and to ensure that other pertinent medical
product regulations are maintained.

Foreword AG300
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Notice for customers in EU nations
German Inspection Authority (TÜV SÜD Product Service) testing label
The construction of the AG300 has been inspected by the German TÜV SÜD Product Service In-
spection Authority. TÜV SÜD Product Service also monitors the production of the AG300. The offi-
cial German TÜV SÜD Product Service certifies this construction inspection and production moni-
toring.
Figure 1 TÜV SÜD Product Service Safety Mark

AG300 Table of contents
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Table of contents
Foreword 3
Document revision history 3
Disclaimer and exclusion of liability 3
Manufacturer's address 3
Creation of a complete operating instruction manual for the entire end product 3
Usage in medical products 3
Notice for customers in EU nations 4
Table of contents 5
1. General Information 7
1.1 About these installation instructions 7
1.2 Availability of this document 7
1.3 Conventions used 7
2. Safety notices 8
2.1 Proper and intended usage 8
2.2 Selection and qualification of personnel 9
2.3 Notice on safety during operations 10
2.4 Product labelling 11
3. Possible combinations 12
4. Description 13
4.1 Components 13
5. Technical specifications 14
6. Installation 16
6.1 Safety notices to observe during installation 16
6.2 Installation procedure 17
7. Operating notes 22
7.1 General information 22
7.2 Information about commissioning the AG300 24
7.3 Safety instructions for operating and charging the AG300 24
7.4 Notices for operating and charging the AG300 24
7.5 Charging the AG300 25
7.6 Charging display on the handset (examples) 26

General Information AG300
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8. Troubleshooting 27
9. Maintenance 28
9.1 Maintenance 28
9.2 Cleaning and care 28
9.3 Note on maintenance and care 29
10. Disposal 30
10.1 Packaging material 30
10.2 Components of the AG300 30
10.3 Batteries 30
EU Declaration of Conformity 31

AG300 General Information
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1. General Information
1.1 About these installation instructions
These installation instructions must be followed closely in order to install the AG300 successfully
and safely. These instructions are not an operating manual for the end product.
These instructions will help you to minimize danger, repair costs and down times. They will also
help you to maximize the reliability and lifespan of the end product.
CAUTION
The notices in these instructions must be followed! Following the guidelines during in-
stallation and connection procedures will help to minimize:
•the risk of accident and injury, and
•damage to the AG300 or the end product.
These installation instructions have been written with due care and attention. However, we cannot
guarantee that the data, images and drawings are complete and correct nor do we accept any li-
ability for the information contained therein, unless required by law.
We reserve the right to make unannounced technical changes in the course of our continual
product improvement process!
1.2 Availability of this document
As manufacturer of the end product, you are obligated to comply with Machinery Directive
2006/42/EC. This directive stipulates that the installation instructions must be kept on file for gov-
ernmental inspection purposes.
1.3 Conventions used
Notices which do not relate to safety are indicated in these instructions with a symbol:
Triangular notice symbol
Explanations of warning notices
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices which are not related to personal injury but may
result in damage to the product or surroundings.

Safety notices AG300
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2. Safety notices
2.1 Proper and intended usage
The AG300 is intended to be used as an independent power supply for suitable DewertOkin drive
systems:
•for care purposes,
•or in hospitals.
CAUTION
The AG300 should only be used for the applications described above. Any other use
is forbidden. Improper usage can lead to accidents or destruction of the unit. Such
non-approved applications will lead immediately to the expiration of all guarantee and
warranty claims on the part of the end-product manufacturer against the manufac-
turer.
2.1.1 Improper usage
Be sure to follow the notices below concerning improper usage. You should include them in your
product manual in order to inform the users of your end product.
CAUTION
The AG300 should not be used:
•in any environment where combustible or explosive gases or vapours (e.g., anaes-
thesiology) may be present,
•in the proximity of open fires or other heat sources (such as furnaces, ovens or di-
rect sunlight),
•as a power source for toys or games,
•in any application that will be cleaned with an automated washing system,
•in a moist environment, or
•outdoors.
CAUTION
The AG300 may not be operated:
•by small children,
•by frail or infirm persons without supervision, or
•in the proximity of small children.
The AG300 can be used by children of 8 years and older, persons with reduced physical, sensory
or mental capabilities, or persons with lack of experience or knowledge when they are supervised
or instructed concerning the safe use of the device and when they understand the resulting risks.
Do not allow children to play with this device. The cleaning and user maintenance must not be car-
ried out by children without supervision.
You should only use spare parts which have been manufactured or approved by DewertOkin.
Only these parts will guarantee a sufficient level of safety.

AG300 Safety notices
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Battery-operated reset function
The AG300 has a battery-operated reset function.
CAUTION
The battery-operated reset function is not a safety system and does not avert danger.
DewertOkin does not guarantee that the drive will function in the event of a power outage.
If the end-product manufacturer chooses to guarantee the functionality of the end product during a
power outage, then the end-product manufacturer is responsible for arranging a mechanism to en-
sure this functionality.
Using the drive systems in medical applications
This DewertOkin product complies with the safety requirements found in IEC 60601-1.
We strongly recommend that the end product (including all its components) which you are
manufacturing for a medical application should also comply with the safety requirements found
in IEC 60601-1.
You should make sure that the mechanical movement of the motor in your end product poses no
risk of injury. Conduct a risk analysis for the end product for this purpose. You should also include
safety notices in the instructions for the end product and technical safeguards in your product to
eliminate any risk.
2.2 Selection and qualification of personnel
The AG300 should only be installed into the end product by someone who has completed training
in electronic motor assembly or has equivalent qualifications.
You should only install the AG300 control system when you are qualified to do so. Otherwise, a
properly qualified person should be found for this task.

Safety notices AG300
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2.3 Notice on safety during operations
Basic safety rules must be followed in order to ensure that the end product can be continually op-
erated in a safe manner. These rules must be observed while using the end product and while in-
stalling the AG300 in the end product.
These rules and safety measures can be categorized as follows:
•Construction measures before the installation (refer to the "Ensuring operational reliability dur-
ing installation" section in the "Installation" Chapter).
•Safety fundamentals during the AG300 installation and during cable and wire routing (refer to
the "Electrical connection" section in the "Installation" Chapter).
•Basic safety rules during operation (refer to the "Operating notes" Chapter).
•The creation of a manual for the end product which contains these and other safety rules.
2.3.1 Creating a user's manual
The manufacturer of the end product must create a manual for the users of that product. The safety
notices in the end-product manual must be written based on the end product's risk assessment.
2.3.2 Electrical safety
CAUTION
Be careful; there is a risk of electrical shock! Be sure to unplug the power cord on the
drive before you begin installation! Make sure that the mains plug is accessible at all
times.
Do not open the AG300! Faulty or defective units may be sent to your supplier/dealer for re-
pairs.
2.3.3 Shutting down the connected drive in case of emergency
CAUTION
An emergency stop can be achieved by pulling the connecting plug from the AG300
out of the drive or the control unit. This power cable must be accessible at all times
during operation so that the cable can be unplugged.

AG300 Safety notices
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2.4 Product labelling
2.4.1 Ratings plate (type label)
A ratings plate on each AG300 specifies the exact name and serial number. It also states the tech-
nical specifications valid for that particular AG300. The following illustrations show where the speci-
fications are located on the ratings plate of the AG300.
The ratings plate shown is an example; The specifications for the AG300 may differ from this il-
lustration.
Figure 2 AG300 ratings plate example
Lead battery AG 300 Type designations
xxxxx Article number
24V Input voltage
1.1 – 1.3 Ah Electrical charge
Prod.date Calendar week / year
Serial No. Serial number
IP66 Protection degree
Use in dry rooms only!
Fuse
15 A / 32 V / FK1 Description of the fuse
Pb
Follow all special disposal instructions!
Determine labelling
Conformity mark
Follow the special disposal instructions for recycling!

Possible combinations AG300
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3. Possible combinations
The AG300 can be combined with various components. The following basic combinations are pos-
sible:
•An AG300 connected to a DUOMED,
•An AG300 connected to a SGAG300.
Systems can be customized by combining the drive, control unit, AG300 and handset.
DewertOkin has separate system instruction manuals containing the additional information and in-
structions needed for these systems. You can also find more information at www.dewertokin.de.

AG300 Description
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4. Description
The AG300 lead battery is used as an emergency power supply for one or more DewertOkin
drives. The AG300 can be charged in the following ways:
•using a charging circuit in the drive or in the control unit,
•using an external charging station,
We reserve the right to make unannounced technical changes in the course of our continual
product improvement process!
4.1 Components
The AG300 is a compact lead-acid battery that should be connected to DewertOkin drives and con-
trol units. The AG300 is mounted either on the drive, control unit or in a mounting plate.
A charging station is available for the AG300; four AG300 batteries can be charged simultane-
ously in this station.
Figure 3 Components for the AG300
A Locking clip for attachment on the mounting plate,
DUOMED or SGAG300 B Mounting plate
C Cable for connecting to drive or control unit D AG300 lead battery
D
A
B
C

Technical specifications AG300
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5. Technical specifications
AG300
Rated voltage 24 V DC
Capacity 1.1 – 1.3 Ah
Fuse T 15 A
Protection degree IPX4, IP44, IPX6, IP66
Battery type Lead fleece
Final charging voltage 26.5 V – 29.0 V DC (depending on the control unit)
Charging time Approx. 14 hours (depending on the control unit)
Lifespan Approx. 1000 charging cycles (depending on the bat-
tery care1and your application)
Self-discharging After approx. 6 months
Dimensions and weight
Length x width x height 305 mm x 110 mm x 34 mm
Weight Approx. 1.5 kg
Ambient conditions for operation, storage and transport
Transport / storage temperature From -20 °C to +50 °C
From -4 °F to +122 °F
Operating temperature From +10 °C to +40 °C
From +50 °F to +104 °F
Relative humidity From 30 % to 75 %
Air pressure From 800 hPa to 1060 hPa
Height < 2000 m
1Refer to section 10.2.

AG300 Technical specifications
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Figure 4 Dimensions of the AG300, top view (in mm)
Figure 5 Dimensions of the AG300, side view (in mm)
34
305
110

Installation AG300
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6. Installation
6.1 Safety notices to observe during installation
Basic safety rules must be followed in order to ensure that the end product can be continually op-
erated in a safe manner. These rules must be observed while using the end product and while in-
stalling the AG300 in the end product.
6.1.1 Pause times for the AG300
NOTICE
The following pause times for the AG300 must be observed. The unit must not be in
operation for at least 1 hour:
•before commissioning,
•before removal and
•before changing the battery.
6.1.2 Avoiding electrical faults
The AG300 has a connecting cable. When sizing your end product, remember that the connecting
cable must never be squashed (e.g. by moving over it) during operations.
6.1.3 Ensuring operational reliability during installation
The safety and reliability of the end product containing DewertOkin components can be ensured by
using the proper construction methods described below.

AG300 Installation
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6.2 Installation procedure
Before installing and connecting the AG300, make sure that you are observing all of the safety no-
tices found in the "Safety notices to observe during installation" section.
•The AG300 can be inserted into the holder on the DUOMED or SGAG300.
•The AG300 can be inserted into the mounting plate that is attached to the end product.
6.2.1 Mounting the AG300 to the DUOMED
CAUTION
Work on electrical components should be conducted only when the mains power con-
nection is unplugged.
Figure 6 Mounting the AG300 to the DUOMED drive
A Holder on the drive B DUOMED
C Battery socket on the drive
D Plug for the AG300 connecting cable
E cap
F AG300
Take the following steps when installing the AG300 in the DUOMED:
1 First, insert the battery (F) in the slots on the left side of the holder (A) until the AG300's locking
clips engage.
2 Then snap in the locking clip on the right side of the battery into the right slot on the holder (A).
3 Remove the drive's cap (E) and the dummy plug from the battery socket (C) (if present). Then
connect the AG300 cable (D) to the battery socket (C).
4 Then place the cap (E) back on and secure it.
D
B
E
A
C
F

Installation AG300
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6.2.2 Connecting the AG300 to the SGAG300 control unit
CAUTION
Work on electrical components should be conducted only when the mains power con-
nection is unplugged.
Figure 7 Connecting the AG300 to the SGAG300 control unit
A
SGAG300
B
AG300
C Plug for the AG300 connecting cable D Battery socket
E Strain relief mechanism
Take the following steps to connect the AG300 to the SGAG300 control unit:
1 First, insert the battery (B) in the slots on the right side of the control unit (A) until the AG300's
locking clips engage.
2 Then snap in the locking clip on the left side of the battery into the left slot on the SGAG300 (A).
3 Connect the AG300 cable (C) to the battery socket on the SGAG300 (D).
4 Then place the strain relief mechanism (E) on the plug and screw it gently in.
E
A
D
B
C

AG300 Installation
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6.2.3 Mounting the AG300 to the end product
Six screws should be used at the six mounting points to attach the AG300 mounting plate to the
end product. The mounting plate should be mounted so that it lies flat against its supporting base.
In the end product, no mechanical forces (such as torsion) should be put on the mounting plate or
the AG300. Such forces could lead to damage (such as cracks) in the housing.
CAUTION
Work on electrical components should be conducted only when the mains power con-
nection is unplugged.
NOTICE
The following information is important when mounting the AG300:
•Charge the AG300 completely (for at least 24 hours) before first use. The installed
batteries achieve their full capacity only after 5 to 10 discharge cycles.
•The air vents on the AG300 must not be covered during the charging process.
•When mounting the AG300, make sure that it is not lying on its top (upside down)
and the connecting cable is not facing downwards. The AG300 may only be
charged when it is properly positioned (as shown in Figure 11).
•Allow the AG300 to rest for about 1 hour after charging it; this will prolong its life-
span.
Figure 8 Mounting points on the AG300 mounting plate (specifications in mm)
Ø 4.5
108
358
142
74
80
74
334

Installation AG300
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Figure 9 Attaching the mounting plate and inserting the AG300
A Mounting plate
B AG300
Proceed as follows to install and attach the mounting plate to the AG300:
1 Mark the positions of the mounting points on your end product.
2 Drill out the mounting points.
3 Screw the mounting plate (A) into position using the six mounting points. Use suitable screws
(e.g. ISO 7049 ST3.5 x 25) to attach it to your end product. Make sure that the mounting plate
lies completely flat against its supporting base. This will prevent mechanical forces such as tor-
sion.
4 Place the battery in the lower part of the mounting plate (A). Then push the battery into the up-
per part until the tabs on the battery snap in.
5 You may now connect the battery cable to the battery socket on the drive or control unit.
B
1
A
2
3
4
A