Phoenix Mecano Lambda User manual

EN
Assembly Instructions
Electric cylinder Lambda..................................................28
Ausgabe:10.2017
PM-Nr.: B.015842
Version: 1-2

Table of Contents
1. Declaration of incorporation
1.1 Declaration of incorporation for the Lambda electric cylinder ............................. 30
2. General notes
2.1 Notes on these assembly instructions ..................................................................... 32
3. Liability/Warranty
3.1 Liability .................................................................................................................... 33
3.2 Product monitoring................................................................................................. 33
3.3 Language of the assembly instructions .................................................................. 33
3.4 Copyright................................................................................................................. 33
4. Use/Operators
4.1 Intended use............................................................................................................ 34
4.2 Improper use ........................................................................................................... 34
4.2.1 Reasonably foreseeable misuse .................................................................. 34
4.3 Who may use, install and operate this electric cylinder......................................... 34
5. Safety
5.1 Safety instructions................................................................................................... 35
5.2 Special safety instructions ....................................................................................... 36
5.3 Safety signs.............................................................................................................. 36
6. Product information
6.1 Mode of operation.................................................................................................. 37
6.2 Versions ................................................................................................................... 37
6.3 Variants ................................................................................................................... 37
6.3.1 Other variants / options .............................................................................. 37
6.4 Dimensions of the geometry................................................................................... 38
6.3 Technical specification ............................................................................................ 39
6.5.1 Performance chart, version 1 ...................................................................... 40
6.5.2 Performance chart, version 2 ...................................................................... 40
6.5.3 Performance chart, version 3 ...................................................................... 41
6.6 Electric cylinder overview diagram. ........................................................................ 42
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Table of Contents
7. Life phases
7.1 Electric cylinder scope of delivery ........................................................................... 43
7.3 Transport and storage............................................................................................. 43
7.3 Important information on installation and putting into operation ......................44
7.4 Electrical connecting possibilities............................................................................ 45
7.4.1 Electrical connection with plug .................................................................. 45
7.4.2 Electrical connection with cable ................................................................. 46
7.4.3 Electrical connection with integrated potentiometer................................ 47
7.4.4 Other electrical connections ....................................................................... 47
7.4.5 Limit switch ................................................................................................. 47
7.5 Adjustment without power (can be extracted) ...................................................... 48
7.5.1 Description .................................................................................................. 48
7.5.2 Function and procedure.............................................................................. 48
7.5.3 Fitting and installation................................................................................ 49
7.5.4 Overview of the Bowden cable unit ........................................................... 49
7.2 Installation............................................................................................................... 50
7.6.1 Installation procedure / installation sequence............................................ 51
7.7 Maintenance............................................................................................................ 52
7.8 Cleaning................................................................................................................... 53
7.9 Disposal and return ................................................................................................. 53
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English

1. Declaration of Incorporation
1.1 Declaration of incorporation for the Lambda electric cylinder
As set out in Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery
The manufacturer
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
The person in the community that is authorised to compile the
relevant technical documents:
Timo Fluck
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
Authorisedrepresentative:
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
confirms that the named product
Product/manufacture:
Project number: Trade
name:
Function:
Lambda electric cylinder
See type plate label
Lambda electric cylinder
Extending and retracting the push rod by electromotive power to create a
linear movement
complieswiththerequirementsforpartlycompletedmachineryinaccordancewithECMachinery
Directive 2006/42/EG.
The following basic requirements of Machinery Directive 2006/42/EC are fulfilled:
1.1.5, 1.3.2, 1.3.3, 1.3.7, 1.3.8, 1.3.9, 1.5.1, 1.5.5, 1.5.6, 1.5.15, 4.1.2.3, 4.3.3
Moreover, we declare that the special technical documents have been created according to
Appendix VII Part B.
The manufacturer declares explicitly that the partially completedmachinery meets allthe relevant
provisions of the following EC directives and ordinances:
2011/65/EC
Directive 2011/65/EC of the European Parliament and of the Council from
June 8th, 2011 on the restriction of the use of certain hazardous substances
in electrical and electronic equipment. June 2011 on the restriction of the
use of certain hazardous substances in electrical and electronic equipment
Published in L 174/88 from 01/07/2011
Sources for the applied harmonised standards according to article 7, paragraph 2:
EN ISO 12100:2010-11
Safety of machinery –General principles for design –Risk assessment and
risk reduction (ISO 12100:2010)
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1. Declaration of Incorporation
The manufacturer or the person authorised are obliged to hand over the special documents for the
partially completed machine to the national authorities on reasoned request. This transmission is
carried out electronically.
The commercial protective rights remain unaffected by this.
Important note! The partially completed machine must not be put into operation, until, if required,
it has been determined that the machine in which the partially completed machineis to be installed
complies with the regulations of this guideline.
Stein am Rhein / 13/07/2017
Location / Date
Technical Manager
Signatory’s position
Signature
Stein am Rhein / 13/07/2017
Location / Date
Managing Director
Signatory’s position
Signature
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2. General notes
2.1 Notes on these assembly instructions
These assembly instructions are documentation which is only valid for the electric cylinder
described and are intended for the manufacturer of the end product into which this partly
completed machinery is to be installed.
Wewish to explicitly point out that the manufacturer of the end product must produce operating
instructions for theend user containing all thefunctions and hazard warnings of the end product.
This also applies to installation in a machine. In this case, the manufacturer of the machine is
responsible for the relevant safety devices, checks, monitoring potential crushing and shearing
points and the documentation.
These assembly instructions will help you:
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to avoid hazards,
to prevent downtime,
and to guarantee and increase the lifetime of this product.
Hazardswarnings,safetyregulationsand the information in these assembly instructions aretobe
observed at all times.
These assembly instructions must be read and applied by everyone who works with the product.
Commissioning is forbidden until the machine complies with the provisions of EC Directive
2006/42/EC (Machinery Directive). Before bringing onto the market, this must comply with the CE
Directives, including documentation.
Wehereby inform any re-userof this partially completed machine/partial machine/machineparts
explicitly of its obligation to expand and complete this documentation. In particular, when installing
or attaching electrical components and/or drives, the re-user is to completea
CE declaration of conformity.
Our declaration of incorporation becomes invalid automatically.
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3. Liability/Warranty
3.1 Liability
Phoenix Mecano Komponenten AG does not accept any liability for damage or impairments which
occur as a result of changes to the construction of this electric cylinder by third parties or changes to
its protective equipment.
Only original spare parts may be used when undertaking repair and maintenance.
Phoenix Mecano Komponenten AG does not accept any liability for spare parts that have not been
tested and approved for use by Phoenix Mecano Komponenten AG.
The EC declaration of incorporation will otherwise become invalid.
Safety-relevant devices must be inspected at regularintervals, butat least once a year, for proper
function, damage and completeness.
We reserve the right to make technical changes to the lifting column and changes to these
assembly instructions.
Advertising, public statements or similar announcements may not be used as a basis for the quality
and suitability ofthe product. Claims toPhoenix Mecano Komponenten AGregarding the availability
of earlier versions or adaptations to the current version of the electric cylinder will not be accepted.
In the event of any questions, please state the details on the typeplate.
Our address:
Phoenix Mecano Komponenten AG
Hofwisenstrasse 6
CH-8260 Stein am Rhein
Tel.: [phone]
Fax: [phone]
3.2 Product monitoring
Phoenix Mecano Komponenten AG offers you state of the art products compliant with current
safety standards.
Please inform us immediately if you experience repeated failures or faults.
3.3 Language of the assembly instructions
The original version of these assembly instructions was produced in the official EU language used by
the manufacturer of this partially completed machine.
Translations into other languages are translations of the original version and the legal provisions of
the Machinery Directive apply to these.
3.4 Copyright
Individual reproductions, e.g., copies and printouts, may only be made for private use. The
production and distribution of further reproductions is permitted only with the explicit approval of
Phoenix Mecano Komponenten AG. The user is personally responsible for complying with statutory
regulations and may be liable for prosecution in the event ofmisuse.
The copyright to these assembly instructions is held by Phoenix Mecano Komponenten AG.
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4. Use/Operators
4.1 Intended use
The electric cylinder is to be used exclusively for the adjustment of guided components or other
movement applications of a similar nature.
The electric cylinder may notbe used in areas with a potentially explosive atmosphere or in direct
contact with foodstuffs, pharmaceutical or cosmetic products.
Catalogueinformation,thecontentsoftheseassemblyinstructionsand/orconditionsdetermined in
the order are to be taken into account.
The values given in these assembly instructions are maximum values and must not be exceeded.
4.2 Improper use
“Improper use” means that the information given in section Intended use is not being observed. In the
event of improper use, incorrect operation and if this electric cylinder is used, installed or operated
by untrained personnel, this electric cylinder may pose risks for the personnel.
Moving persons with this electric cylinder, for example, is an example of improper use and is
forbidden.
In event of improper use, Phoenix Mecano Komponenten AG is no longer liable for this electric
cylinder and its general operating licence will expire.
4.2.1 Reasonably foreseeable misuse
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Overloading the appliance by exceeding the weight or duty cycle Use in
areas outside the specified IP protection class.
Use in an environment with high air humidity > dewpoint
Use in rooms with a potentially explosive atmosphere as defined in the ATEX directive
Use with damaged feed lines or housing
Use when the electric cylinder is not sufficiently fixed.
Moving up to the stop.
Use when the push rod inside is rotated Use
outdoors
Use with damaged feed lines or housing
Use when forces or torque act laterally
4.3 Who may use, install and operate this electric cylinder
Persons who have read and understood all of these assembly instructions are permitted to use the
electric cylinder, install itand operate it. The responsibilities for dealing with this electric cylinder must
be clearly defined and adhered to.
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5. Safety
5.1 Safety instructions
Phoenix Mecano Komponenten AG has built this electric cylinder according to the current state of the
art and existing safety regulations. Nonetheless, this electric cylinder can pose risks to persons and
property if itis used improperly or for a non-intended use or if thesafety instructions are not observed.
Correct operation guarantees high performance and availability of this electric cylinder.
Faults or conditions which can impair safety are to be rectified immediately.
Every person who is involved in the assembly, use or operation of this electric cylinder must have
read and understood these assembly instructions.
This includes:
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•
understanding the safety instructions in the text and
being familiar with the arrangement and function of the various operating and application
options.
Only nominated persons may use, install and operate the electric cylinder. All work on and with the
electric cylinder may only be carried out in accordance with this assembly instruction. For this reason,
this assembly instruction must always be kept in a location near the electric cylinder and stored safely.
The general, national and company safety regulations must be observed. Responsibilities for the use,
assembly and operation of this electric cylinder must be clearly stipulated and observed so that no
unclear situations can arise with regards to safety aspects. The operator must always ensure that
no person or object remains in the danger area around the electric cylinder before putting into
operation. The user mustonly use the electriccylinderif itis in perfectcondition.Any change is to be
reported to the nearest line manager immediately.
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Français
English

5. Safety
5.2 Special safety instructions
•
All work with the electric cylinder may only be carried out in accordance with these instructions.
The device may only be opened by authorized specialist personnel. If there is a fault in the
electric cylinder, we recommend contacting the manufacturer and/or sending the electric
cylinder to be repaired.
Before installation, removal work, maintenance or troubleshooting, disconnect the power
source.
The correct routing of supply lines prevents this application from being a risk.
Use original accessories and spare parts only.
Possible damage from failure of the limit switch or from a nut breaking must be prevented in a
constructive manner.
Unauthorised modifications or changes to the electric cylinder are not permitted for safety
reasons.
The performance specifications of these electric cylinder specified by
Phoenix Mecano Komponenten AG must not be exceeded.
The type plate must remain legible. It mustbe possible to identify the ratings data effortlessly at
any time.
Safety-relevant hazard symbols identify danger areas on the product.
Safety-relevant devices must be inspected at regular intervals, but at least once a year, for
proper function, damage and completeness.
With an overhead installation of the electric cylinder, fixed loads must be secured against falling
down. The danger area underneath the application must be marked in the documentation of
the end product.
If a mains lead and/or feed line is damaged, the electric cylinder is to be taken out of service
immediately.
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5.3 Safety signs
The warning and mandatory signs are safety signs that warn of risk or danger.
Information in these assembly instructions on particular hazards or situations on the electric
cylinder must be observed, as failure to do so increases the risk of accidents.
The "General mandatory sign" instructs you to be alert.
Markedinformationintheseassemblyinstructionsrequiresyourparticularattention.
Theycontainimportantinformationaboutfunctions,settingsandprocedures.Failure to
observe may lead to personal injury and malfunctions to the electric cylinder or
damage to theenvironment.
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6. Product information
6.1 Mode of operation
The electric cylinder is to be used exclusively for the adjustment of guided components or other
adjustment tasks of a similar nature. The drive is carried out using the integrated DCmotor.
6.2 Versions
The Lambda electric cylinder is available in three versions.
6.3 Variants
The following versions are available for the Lambda electric cylinder:
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Without anti-trap protection: pull and press at full force.
With anti-trapprotection with tensile: press with full force and pullwith very little force. With
anti-trap protection with pressure: pull with full force and press with very little force.
6.3.1 Other variants / options
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With potentiometer 10 k.
Signal contact potential-free or non-isolated.
Adjustment without power (mechanical extraction).
Power supply 12 VDC.
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Version 1
Version 2
Version 3
Compressive force
6000 N
4500 N
2000 N
Tensile force
4000 N
4000 N
2000 N
Lifting speed
5 mm/s
8 mm/s
21 mm/s

6. Product information
6.4 Dimensions of the geometry
can be rotated
by 90 deg.
can be rotated by 90 deg.
Adjustment without power
Additional connecting options
Connecting plug at
variant with potentiometer
with cable
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6. Product information
6.5 Technical specifications
39
Version 1
Version 2
Version 3
Stroke length
up to 400 mm
up to 600 mm
Dimension A - Installation dimension
Stroke smaller than 400 mm = Stroke+175 mm
Stroke greater than or equal to 400 mm = Stroke+225 mm
Standard lifting length
100; 150; 200; 250; 300; 400; 500 and 600 mm
Lifting force, pressure
6000 N
4500 N
2000 N
Lifting force, tensile
4000 N
4000 N
2000 N
Lifting speed
5 mm/s
8 mm/s
21 mm/s
Protection class (static)
IP 66
Power input
7 A (15 A)
Voltage (VDC)
24 VDC (12 VDC)
Power consumption
180 W
Ambient temperature
Storage temperature
-10 deg. Celsius to +60 deg. Celsius
-20 deg. Celsius to +60 deg. Celsius
Anti-trap protection to tension /
pressure
available as an option
Activation force for clamping
protection
100 N to 300 N
60 N to 220 N
20 N to 80 N
Adjustment without power
possible in some cases
available as an option
Self-locking
Yes
Stroke tube routing
Sliding bearing
Limit switch of the stroke end
positions
installed permanently
Repeatability
0.5 mm (depending on the control and configuration)
Operating mode
ED 10%; 2 minutes operation / 18 minutes break
Overheat protection
installed
Maintenance
maintenance-free
Colour
Plastic parts black or grey RAL9002
Electric connection
2-pin plug; DIN43650-A
Custom stroke lengths / installation
lengths
on request
Installation position
as desired, without lateral forces

6. Product information
6.5.1 Performance chart, version 1
max. 6,000 N pressure
max. 4,000 N tension 5
mm/s lifting speed
max. up to 400 mm lift
Lifting force
6.5.2 Performance chart, version 2
max. 4,500 N pressure
max. 4,000 N tension 8
mm/s lifting speed max.
up to 600 mm lift
Lifting force
40
Lifting speed / power consumption
Lifting speed / power consumption

6. Product information
6.5.3 Performance chart, version 3
max. 2,000 N pressure
max. 2,000 N tension 21
mm/s lifting speed max.
up to 600 mm lift
Lifting force
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1
Lifting speed / power consumption

6. Product information
6.6 Electric cylinder overview diagram.
1
16
2
15
14
3
4
13
5
12
11
10
6
7
9
8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Hood
Linch pin
Limit switchunit
Push rod
Guide tube
Suspension "front"
Adjustment without power (optional)
Bearing
Suspension "rear"
O ring seal
Worm gear shaft
Trapezium spindle
Gear housing
Auger
Motor
Seal
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7. Life phases
7.1 Electric cylinder scope of delivery
The electric cylinder will be delivered as an individual component.
The controllers and handsets and accessories are not included in delivery.
7.2 Transport and storage
The product is to be checked by suitable personnel for visible and functional damage. Damage
caused by transport and storage must be reported to the responsible person and Phoenix
Mecano Komponenten AG immediately.
Putting damaged electric cylinders into service is forbidden.
The ambient conditions for the storage of the electric cylinder are prescribed as follows:
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No oil-contaminated air
Contact with solvent-based paints must be avoided
Lowest/highest ambient temperature: -20 °C/+60 °C
Relative humidity: from 30 % to 75 %
Air pressure: from 700 hPa to 1060 hPa
Falling below the dewpoint is not allowed
Divergent environmental factors must be approved by Phoenix Mecano Komponenten AG.
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7. Life phases
7.3 Important information on installation and putting into operation
Itisessentialthatyounoteandobservethefollowinginstructions.Otherwisepersons
could be injured or the electric cylinder or other components could be damaged.
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No additional holes may be made in the electric cylinder.
This electric cylinder may only be used outdoors using the respective protective measures that are
defined by the factory order number.
The electric cylinder must be protected against the moisture, e.g., condensed water.
After setting up and putting into operation, it is essential that the plug of the power supply is
freely accessible.
The electric cylinder must not be moved to "Block". Risk of mechanical damage. The
electric cylinder must not be opened.
The user must ensure that there is no danger when the power supply is active.
When designing applications with this electric cylinder, take care to avoid crushing and shear
points. These must be respectively secured and marked.
Automatic start-up of the electric cylinder due to a fault is to be stopped immediately by
disconnecting the power supply.
If the supply line is damaged, the electric cylinder must be taken out of use immediately. The
push rod is secured against twisting using a red adhesive safety tape.
The adhesive safety tape must be removed during installation.
The push rod with fork head must be secured against twisting. Non-observance leads to the
adjustment of the stroke end position.
The electric cylinder has not been designed for continuous operation. The operating cycle per
hour determined for your application must not be exceeded.
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7. Life phases
7.4 Electrical connecting possibilities
7.4.1 Electrical connection with plug
The electric cylinder is installed with a 2-pin device socket +
with DIN43650-A / ISO4400.
as standard. The socket complies
Thermoswitch
M
S1
S2
Linch pin
1
2
S1= Limit switch for traversing direction -extract-
S2= Limit switch for traversing direction -retract-
M= Permanent magnet motor
= Thermoswitch
With (+) at connection 1 and (-) at connection 2 : the electric cylinder moves in the direction:
extract.
You can change the direction of movement by reversing the polarity of the connections - No. 1 and
No. 2.
Other wiring is carried out by the customer.
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7. Life phases
7.4.2 Electrical connection with cable
The electric cylinder wit potentiometer is supplied with an Amphenol device plug, number of
poles 6 + PE; series C16-1.
Thermoswitch
M
S1
S2
Linch pin
S1= Limit switch for traversing direction -extract-
S2= Limit switch for traversing direction -retract-
M= Permanent magnet motor
= Thermoswitch
With (+) at connection 1 and (-) at connection 2 : the electric cylinder moves in the direction:
extract.
You can change the direction of movement by reversing the polarity of the connections - No. 1 and
No. 2.
Other wiring is carried out by the customer.
46
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Blue