Pixsys TCT101-1ABC User manual

TCT101-1ABC
User manual - Manuale uso
Timer

User manual - TCT101-1ABC - 3
Table of contents
1 Safety standards.......................................................................................5
2 Model Identification...............................................................................5
3 Technical data............................................................................................6
3.1 General Features..............................................................................6
3.2 Hardware Features..........................................................................6
3.3 Software Features ...........................................................................7
4 Dimensions and Installation................................................................7
5 Electrical wirings......................................................................................8
5.1 Wiring diagram.................................................................................8
6 Display and keys functions ................................................................11
6.1 Numeric indicators (display).....................................................11
6.2 Meaning of status lights (Led)..................................................11
6.3 Keys .....................................................................................................12
7 Setpoint modification..........................................................................12
8 Controller functions..............................................................................13
8.1 Memory Card (optional).............................................................13
8.2 Edit parameter configuration...................................................14
8.3 Loading default values................................................................15
9 Table of configuration parameters.................................................15
10 Timer operation graphs ..................................................................... 21
11 Table of Anomaly Signals................................................................... 24

4 - TCT101-1ABC - Manuale d'uso
Indice dei contenuti
1 Norme di sicurezza............................................................................... 26
2 Identificazione di modello................................................................ 26
3 Dati tecnici............................................................................................... 27
3.1 Caratteristiche generali ............................................................. 27
3.2 Caratteristiche Hardware.......................................................... 27
3.3 Caratteristiche software............................................................ 28
4 Dimensioni e installazione................................................................ 28
5 Collegamenti elettrici ......................................................................... 29
5.1 Schema di collegamento........................................................... 29
6 Funzione dei visualizzatori e tasti.................................................. 32
6.1 Indicatori numerici (display).................................................... 32
6.2 Significato delle spie di stato (Led) ....................................... 32
6.3 Tasti .................................................................................................... 33
7 Modifica del Setpoint.......................................................................... 33
8 Funzioni del regolatore...................................................................... 34
8.1 Memory Card (opzionale).......................................................... 34
8.2 Modifica parametro di configurazione................................ 35
8.3 Caricamento valori di default.................................................. 36
9 Tabella parametri di configurazione............................................. 36
10 Grafici di funzionamento del timer................................................ 42
11 Tabella segnalazioni anomalie........................................................ 45

User manual - TCT101-1ABC - 5
Introduction
Thanks for choosing a Pixsys device.
Timer TCT101 can be set in 5 different modes: Timer-ON,
Timer-OFF, Pause-Work, Oscillator, PWM (time-proportioned
output), all options with independent setting of ON-OFF time.
3 digital inputs a re available (NPN/PNP/Potential free
contact) for external commands like Start, Stop, Reset; one
input is also analogic in order to allow the modification of
working times by external potentiometer. 5 different time
bases (hundredths, tenths, seconds, minutes, hours).
1 Safety standards
Carefully read the instructions and safety measures in this
manual before using the device. Disconnect power before
performing any interventions on the electrical connections
or hardware settings. Only qualified personnel may use/
perform maintenance in full respect of the technical data and
declared environmental conditions.
Do not dispose of electrical appliances together with
household waste. In compliance with the European Directive
2002/96/EC, waste electrical equipment must be collected
separately for eco-compatible reuse or recycling.
2 Model Identification
TCT101-1ABC 24..230VAC / VDC +/-15% 50 / 60Hz / 2W
3 digital inputs + 2 relays 5 A

6 - TCT101-1ABC - User manual
3 Technical data
3.1 General Features
Display 7 segments LED display: 4 digit 0,52 pollici, 4
digit 0,30 inches
Operating
temperature Temperature: 0-40 °C -Humidity 35..95 uR%
Sealing IP65 front panel (with gasket)
IP30 box, IP20 terminals blocks
Material Polycarbonate UL94V0 self-extinguishing
Weight Approx. 120 g
3.2 Hardware Features
Digital inputs
I1 - I2
Configurable via
software in mode:
NPN
PNP (max 28 VDC)
TTL.
Logical levels:
NPN:
H <4.7V
L > 5.7V
PNP:
H >5.7V
L <4.7V
TTL:
H >2.5V
L <2.0V
I3
Configurable via
software in mode:
PNP
TTL
POT (5..10 Kohm)
Logical levels:
PNP:
H >12 .4V
L <10.2V
TTL:
H >2.5V
L <2.0V
Relay outputs
Q1 - Q2
Configurable
operation via
software.
Contacts:
5A - 230 VAC 1/2HP
for resistive load.

User manual - TCT101-1ABC - 7
Sensor supply
output
OUT 24V
Sensor power supply.
Max. current:
30mA @ 24Vac
40mA @ 24Vdc
60mA @110..230 VAC
Backup Rechargeable
capacitor
Autonomy approx.
7 days.
3.3 Software Features
Programming
tool Labsoftview 2.6 and later
4 Dimensions and Installation
U1
C1
CN1 16
MEMORY C.121
TCT101
123
Frontal panel cut-out
Dima di foratura
28.5 x 70.5 mm
Suggested thickness
2÷8 mm
Spessore suggerito
77 mm
35 mm
53 mm7
42mm insert
42mm inserimento
Memory Card
CN1
1 6
PIXSYS
Memory Card (optional)
with battery
Cod. MEMORY 2100.30.003
Memory Card (optional)
Cod. MEMORY 2100.30.005
Gasket for 32x74
Guarnizione per 32x74
Cod. 1600.00.082 (optional)
5A 230V
Resistive
1/2HP
Q1
5A 230V
Resistive
1/2HP
Q2

8 - TCT101-1ABC - User manual
5 Electrical wirings
This device has been designed and manufactured in
conformity to Low Voltage Directive 2006/95/EC , 2014/35/
EU (LVD) and EMC Directive 2004/108/EC, 2014/30/EU (EMC).
For installation in industrial environments please observe
following safety guidelines:
• Separate control line from power wires.
• Avoid proximity of remote control switches, electroma-
gnetic contactors, powerful engines.
• Avoid proximity of power groups, especially those with
phase control.
• It is strongly recommended to install adequate mains filter
on power supply of the machine where the controller is
installed, particularly if supplied 230Vac.
The controller is designed and conceived to be incorporated
into other machines, therefore CE marking on the controller
does not exempt the manufacturer of machines from safety
and conformity requirements applying to the machine itself.
5.1 Wiring diagram
TCT101-1ABC
5A 230V
Resistive
1/2HP
Q1
5A 230V
Resistive
1/2HP
Q2

User manual - TCT101-1ABC - 9
5.1. a Connection of digital inputs
NPN
PNP
12
11
10
9
8
Example of connection of digital inputs
in PNP and NPN mode.
5.1. b Connection of proximity sensors
-
+
I3
I2
I1
12
11
10
9
8
3 wires PNP
Proximity Sensor
OUT
Sensore di
Prossimità PNP
a 3 Fili
Example of connection of a 3-wires
proximity sensor.
+
I3
I2
I1
12
11
10
9
8
2 wires PNP
Proximity Sensor
OUT
Sensore di
Prossimità PNP
a 2 Fili
Example of connection of a 2-wires
proximity sensor.
5.1.c Potentiometer connection
10
9
8
Potentiometer 5..10 Kohm
Accuracy 1000 points

10 - TCT101-1ABC - User manual
Potentiometer:
To modify Set1 or Set2 by external potentiometer follow the
steps below:
1 use potentiometers 5kOhm to 10kohm
2 connect cursor to pin I3; a wrong connection may damage
the potentiometer and lead to lock of the device.
3 accuracy on input is max 1000 points, therefore set the
parameters “Upper limit” and “Lower limit” with a max
difference of 1000 units. (Ex.: LoS1 to 50,0 and u PS1 to
150,0 to modify time value related to Set1 between 50 and
150 seconds with steps of one tenth). Greater differences
would make unstable the less significant digit.
4 To calibrate the scale of potentiometer enter the
configuration mode and select:
Hi n . 3 as Pot
Fi n . 3 as Set1 or Set2
P. t A r as Enable
Exit configuration mode and place potentiometer at
minimum level and press ¶key, then place potentiometer
at max level and press premere §key: the device
automatically exit the calibration procedure.
N.B.: a switch-off of the device would interrupt the calibration.

User manual - TCT101-1ABC - 11
6 Display and keys functions
TCT101
123
28 1 7
59 3 4 6
6.1 Numeric indicators (display)
199.59
Normally visualizes the process.
During configuration, visualizes the
parmeter or the group of parameters
which is being entered.
212. 0 0 Normally visualizes the setpoint. During configuration, visualizes the
parmeter which is being entered.
6.2 Meaning of status lights (Led)
3 1 Report the activation of Q1
42Report the activation of Q2
5 Report serial transmission by the TCT101

12 - TCT101-1ABC - User manual
6.3 Keys
6|
• Allows to visualize command and alarm
setpoints.
• During configuration allows to enter the
parameter to be modified and confirms the
variation.
7!• During configuration works as exit key
(ESCAPE).
8§
• Increases setpoints.
• During configuration allows to scroll the
available parameters, while pressed together
with |it allows to modify the selected
parameter.
9¶
• Decreases setpoints.
• During configuration allows to scroll the
available parameters, while pressed together
with |it allows to modify the selected
parameter.
7 Setpoint modification
Press Effect
1|Display setpoint 1 / 2
2§o ¶Modify selected setpoint
3!Select the chosen digit
4§o ¶Modify the flashing digit of the selected
setpoint

User manual - TCT101-1ABC - 13
8 Controller functions
8.1 Memory Card (optional)
Parameters and setpoint values can be duplicated from one
device to another using the Memory card.
There are two methods:
• With the device connected to the power supply
Insert the memory card when the controller is off.
On activation display 1 shows memo and display 2 show
---- (Only if the correct values are saved in the memory
card). By pressing the §key display 2 shows Lo a d, then
confirm using the !key. The device loads the new data
and starts again.
• With the device not connected to power supply.
The memory card is equipped with an internal battery with
an autonomy of about 1000 operations. Insert the memory
card and press the programming button. When writing
the parameters, the led turns to red and on completing
the procedure it turns to green. It is possible to repeat the
procedure without any particular attention.
Updating Memory Card
To update the memory card values, follow the procedure
described for the first method, setting display 2 to ---- so as
not to load the parameters on controlleri.
Enter configuration level and change at least one parameter.
Exit configuration. Changes are saved automatically.
i If on activation the device does not display memo it means no data
have been saved on the memory card, but it is possible to update values.

14 - TCT101-1ABC - User manual
8.2 Edit parameter configuration
For configuration parameters see parameter 9.
Press Display Do
1!for 3 s.
Display 1 shows
0000
and 1st digit flashes,
Display 2 shows
pass.
2§or ¶
Modify flashing
digit, press |to
reach the following
digit
Enter password:
1234
3|for
confirm
Display shows first
parameter of Fu n c
configuration table.
4§or ¶Scroll the
parameters
5|+ §or ¶
Increase or decrease
value on display by
pressing |and one
of the arrow keys at
same time
Enter new data
which will be stored
releasing the keys.
To modify another
parameter, back to
step 4.
6!
End of configuration,
the device exits
programming mode.

User manual - TCT101-1ABC - 15
8.3 Loading default values
This procedure allows to restore factory settings of the device.
Press Display Do
1!for 3 s.
Display 1 shows
0000
and 1st digit flashes,
Display 2 shows
pass.
2§or ¶
Modify the flashing
digit and move
to the next one
pressing SET.
Enter password
9999.
3|for
confirm
End of configuration,
the device exits
programming mode.
Switch Off and
restart the device
9 Table of configuration parameters
9.a Function configuration
1
Fu n c.
Timer Function
Timer operating modes (refer to paragraph 10 for the
operation graphs).
t . o n Activate output at elapsing of counting
2 p. 25
.
Default.
t. o ff Deactivate output at elapsing of counting
2 p. 25
p a . w o . T1 and T2 start in sequence
2 p. 25
o s ci . T1 and T2 start in sequence and cycling
pWM Activate a percentage of output on a fixed
time base

16 - TCT101-1ABC - User manual
9.b Backup memory configuration
2
p.o.me.
Power-off memory
Memory after switch-off
di s . Disabled. Default.
o . ti m . Memory stores only value of Timer
aLL Memory stores value of Timer and START/
STOP status
9.c Inputs configuration
3
H .i n .1
Hardware Input 1
Configuration Input 1
n pn NPN
pn p PNP. Default.
ttL TTL
4
H.i n .2
Hardware Input 2
Configuration Input 2
n pn NPN
pn p PNP. Default.
ttL TTL
5
H.i n .3
Hardware Input 3
Configuration Input 3
pn p PNP. Default.
ttL TTL
Pot. Potentiometer (5..10 Kohm)
6
a.in.1
Active State Input 1
Activate Input 1
H . Lev . High level
L. Lev . Low level
Ri s i . Rising edge. Default.

User manual - TCT101-1ABC - 17
7
a.in.2
Active State Input 2
Activate Input 2
H . Lev . High level
L. Lev . Low level
Ri s i . Rising edge. Default.
8
a.in.3
Active State Input 3
Activate Input 3
H . Lev . High level
L. Lev . Low level
Ri s i . Rising edge. Default.
9
F. i n .1
Function Input 1
Function of Input 1
di s . Disabled
st.st Start / Stop
3 p. 25
. Default.
s t . s r. Start / Stop-Reset
4 p. 25
rs . s t Reset-Start / Stop
5 p. 25
r.s.s. Reset / Start / Stop
6 p. 25
10
F.i n . 2
Function Input 2
Function of Input 2
di s . Disabled. Default.
res . Reset
11
F.i n . 3
Function Input 3
Function of Input 3
di s . Disabled
w ai t Wait (stop the counting)
HoLd Hold (Hold value on display but counting goes
on). Default.
S et1 Modify SET1 by potentiometer
Set2 Modify SET2 by potentiometer

18 - TCT101-1ABC - User manual
12
F.k.up
Function Key UP
Function of §key
di s . Disabled. Default.
st.st Start / Stop
3 p. 25
st.sr Start / Stop-Reset
4 p. 25
rs . s t Reset-Start / Stop
5 p. 25
r.s.s. Reset / Start / Stop
res . Reset
w ai t Wait (stop the counting)
HoLD Hold (hold value on display but counting goes
on)
9.d Outputs configuration
13
O u t1
Output Q1 Setup
Setting of output Q1
di s . Disabled
t.1n.o. Output Timer 1 n.o. Default.
t.1n.c. Output Timer 1 n.c.
t.2n.o. Output Timer 2 n.o.
t.2n.c. Output Timer 2 n.c.
S ta r. Start
Stop Stop
14
O u t2
Output Q2 Setup
Setting of output Q2
di s . Disabled. Default.
t.1n.o. Output Timer 1 n.o.
t.1n.c. Output Timer 1 n.c.
t.2n.o. Output Timer 2 n.o.
t.2n.c. Output Timer 2 n.c.
S ta r. Start
Stop Stop

User manual - TCT101-1ABC - 19
9.e Display configuration
15
TYPE
Type of Timer
Counting mode
i n cr. Incremental. Default.
decr. Decremental
9.f Setpoint configuration
16
F o . S .1
Format Set 1
Format of counting setpoint 1
1 p. 25
ss.cc Seconds, Hundredths
sss . d Seconds, Tenths. Default.
ssss Seconds
mm .ss Minutes, Seconds
HH.mm Hours, Minutes
HHHH Hours
17
Fo .S.2
Format Set 2
Format of counting setpoint 2
1 p. 25
ss.cc Seconds, Hundredths
sss . d Seconds, Tenths. Default.
ssss Seconds
mm .ss Minutes, Seconds
HH.mm Hours, Minutes
HHHH Hours
18
di . s .1
Display Set 1
Visualization of Set 1
di s . Disabled
Wi s u . Visualized
M o di . Visualized and modifiable. Default.

20 - TCT101-1ABC - User manual
19
di . s . 2
Display Set 2
Visualization of Set 2
di s . Disabled. Default.
Wi s u . Visualized
M o di . Visualized and modifiable
20
L o . s .1
Lower limit Set 1
Lower limit Set 1
0.0
21
U p . s .1
Upper limit Set 1
Upper limit Set 1
99.9
22
Lo . s .2
Lower limit Set 2
Lower limit Set 2
0.0
23
Up.s .2
Upper limit Set 2
Upper limit Set 2
99.9
24
p . t a r.
Potentiometer tarature
Calibration of potentiometer
di s . Disabled. Default.
En. Enabled