Eaton easy500 Series Owner's manual

DOM0000019-EN
Revision B
Installation, Operation & Maintenance
EATON easy500 Series Timer Package
Page 1 of 4
Description............................................................................................. 1
Specifications......................................................................................... 1
Service Requirements....................................................................... 1
Connections....................................................................................... 1
Airborne Noise Emissions ................................................................. 1
Installation.............................................................................................. 1
Installation Instructions...................................................................... 1
Transportation ................................................................................... 1
Checklist............................................................................................ 1
Start-up Verification and Operation................................................... 1
Button Descriptions................................................................................ 2
Display Messages.................................................................................. 2
Adjustment Messages....................................................................... 2
Status Messages............................................................................... 3
Action Messages............................................................................... 3
Solenoid Valve Operation ...................................................................... 3
Customer Interface ................................................................................ 3
Maintenance........................................................................................... 3
Troubleshooting ..................................................................................... 3
Symptoms.......................................................................................... 3
Possible Faults.................................................................................. 3
Description
The EATON easyE4 provides the ability to automatically control the
functions necessary to effectively operate a single DCF or MCF filter
unit. The included display provides a way for the operator to make
parameter adjustments.
Warning: When the disconnect switch is off, the
easyE4 controller is disabled. To prevent electrical
shock, use caution when working on the system in this
mode.
To prevent electrical shock, follow proper electrical safe
work procedures when working on, or making
parameter adjustments to this system.
Specifications
Below are the general specifications for a typical EATON easyE4
Control Relay.
Service Requirements
Electrical: 120 –240 V AC 50/60 Hz. single phase supply.
Air: Minimum 60 PSIG (4 bar), Maximum 116 PSIG (8 bar) at 2.5 cfm
(70.79 L/min) clean, dry, non-lubricated air.
Connections
Air supply: ¼” NPTI
Airborne Noise Emissions
<70 dB(A) During normal operation
Installation
This document applies to the installation of the timer control panel. See
additional instructions for the installation of the filter vessel.
Installation Instructions
1. This filter system is equipped with two pneumatic cylinders piloted
by individual 4-way solenoid valves. The linear cylinder provides
force to move the cleaning disc assembly inside the filter body
while a second, rotary type actuator, rotates the purge valve.
Connect the air supply line (customer supplied) to the ¼” NPTI air
supply connection.
2. Connect the incoming single-phase electrical supply to the
disconnect switch inside the automation enclosure. Line voltage
(load) connects to terminal L1, neutral connects to terminal L2
and ground connects to the panel mounted buss bar inside the
enclosure.
Transportation
Move the control panel as close as possible to the installation site
before it is removed from the crate or skid. Position the enclosure stand
on a prepared, level foundation. Level the enclosure before it is
anchored to the foundation.
Checklist
Verify that the input power wiring is attached correctly to the
disconnect switch mounted inside the enclosure.
Verify that the incoming automation electrical supply is the proper
voltage. Improper voltage will cause serious damage to the filter’s
electrical systems. The proper voltage is checked per sales order
documentation..
Verify that the incoming instrument air pressure matches the
requirements of this filter unit
Start-up Verification and Operation
Before circulating fluids through the filter system, start the system dry
and verify the following using the factory preset values.
1. Press the cleaning disc solenoid valve’s manual override button to
verify that the actuator actuates and the cleaning disc travels to
the bottom of the filter element. Press the purge valve solenoid
valve’s manual override button to verify the actuator actuates and
that the purge valve opens.
2. Turn the selector switch on the front of the automation enclosure
to the ON position. All timed intervals will start from the time the
switch is turned to the ON position. The actuators should not
actuate until the timers have reached the desired set point
3. If the filter unit is not going to be used at this time, turn the
selector switch on the front of the automation enclosure to the
OFF position and bleed the air by closing the air supply block
valve and opening the air supply bleed valve (customer supplied).
4. Once the process fluid is introduced, use the following sections to
match the system parameters to your application requirements.

EATON easy500 Series Timer Package - Installation, Operation & Maintenance
DOM0000019-EN, Revision B Page 2 of 4
Button Descriptions
Here is a description of each button on the EATON easyE4 Control
Relay.
A. ECS (button 1) –Not used. Cancel entry since last OK.
B. CURSOR (button 2) –P1 (left arrow) is used to access the
CLEAN INTERVAL; P2 (up arrow) is used to access the CLEAN
DURATION; P3 (right arrow) is used to access the PURGE
INTERVAL; P4 (down arrow) is used to access the PURGE
DURATION.
C. OK (button 3) –Go to next menu level, select menu item and
store your entry.
D. ALT (button 4) –Show system menu.
E. DEL (button 5) –Show system menu.
Display Messages
Parameter Adjustment Messages
Below is a description of each adjustment message on the EATON
easyE4 text display. To reset the system, turn the system off and back
on again.
A. MAIN SCREEN (message 1) –The main screen shows the
current status. The screen
consists of four rows of
information. The first row shows
which inputs are currently
active. The second row doesn’t
show any information for this
filter. The third row displays the
weekday and time. This will not
be set at the factory. The fourth
row shows which outputs are
active and the controller mode
(RUN or STOP).
B. CLEAN INTERVAL (message 2) –The amount of time between
clean sequences. Factory set
at 90 seconds. Press the left
arrow on the cursor (button 2)
to access the function value.
Press the ALT button then the
OK button to make the value
editable. Use the cursor to
change the value. Left and
right moves between the
minutes and seconds and the
up and down arrows increase
and decrease the values. If
you wish to cancel the
change you made, press the ESC button to reset the value to
what it was. When you are satisfied with the value, press the OK
button to accept the value then press the ALT button to exit the
edit mode. Press the left cursor arrow to return to the main
screen.
C. CLEAN DURATION (message 3) –The amount of time given to
the linear actuator to clean
the element. It is important to
allow enough time for the
cleaning disc to travel the
entire length of the filter
element. Factory set at 10
seconds. Press the up arrow
on the cursor (button 2) to
access the function value.
Press the ALT button then
the OK button to make the
value editable. Use the
cursor to change the value. Left and right moves between the
seconds and milliseconds and the up and down arrows increase
and decrease the values. If you wish to cancel the change you
made, press the ESC button to reset the value to what it was.
When you are satisfied with the value, press the OK button to
accept the value then press the ALT button to exit the edit mode.
Press the up cursor arrow to return to the main screen.
D. PURGE INTERVAL (message 4) –Allows the system to
automatically purge after a
pre-determined number of
clean sequences. Factory set
at 2 hours. Press the right
arrow on the cursor (button 2)
to access the function value.
Press the ALT button then the
OK button to make the value
editable. Use the cursor to
change the value. Left and
right moves between the
hours and minutes and the up
and down arrows increase and decrease the values. If you wish to
cancel the change you made, press the ESC button to reset the
value to what it was. When you are satisfied with the value, press
the OK button to accept the value then press the ALT button to
exit the edit mode. Press the right cursor arrow to return to the
main screen.
Figure 1
Message 1
Message 2
Message 3
Message 4
5
4
1
2
3

EATON easy500 Series Timer Package - Installation, Operation & Maintenance
DOM0000019-EN, Revision B Page 3 of 4
E. PURGE DURATION (message 5) –The amount of time the
station purge valve is open. Factory set at 0.7 seconds. Press the
down arrow on the cursor (button 2) to access the function value.
Press the ALT button then the OK button to make the value
editable. Use the cursor to
change the value. Left and
right moves between the
seconds and milliseconds
and the up and down
arrows increase and
decrease the values. If you
wish to cancel the change
you made, press the ESC
button to reset the value to
what it was. When you are
satisfied with the value,
press the OK button to accept the value then press the ALT
button to exit the edit mode. Press the down cursor arrow to
return to the main screen.
Status Messages
A. RUN (shown on the main screen) –When the system is operating
normally, one of these messages will be displayed to show when
the next purge sequence will begin. Which message is shown
depends on whether you are purging by time or by number of
cleaning cycles.
B. STOP (shown on the main screen) –When the clean sequence is
in progress, this message is displayed to show which station is
being cleaned.
Action Messages
A. NONE (message 00) –When the system is turned off by pressing
ON/OFF (button 1), the display will show this message. To start
the system, press ON/OFF (button 1).
Solenoid Valve Operation
This unit is equipped with two solenoid valves. On each solenoid is a
manual operator. When air is supplied to the solenoids, pressing this
operator will operate the actuator it is connected to.
Customer Interface
A. DP START –This input is used with a Normally Open DP switch
contact. When the switch is above it’s set point for 5 continuous
seconds, the system will purge.
B. REMOTE CLEAN –Supply a normally open, monetary dry
contact between this input and power line to start a clean from a
remote location.
C. REMOTE PURGE –Supply a normally open, monetary dry
contact between this input and power line to start a purge from a
remote location.
D. CLEAN IN PROCESS –This contact output will be active (closed)
while the system is cleaning.
E. PURGE IN PROCESS –This contact output will be active
(closed) while the system is purging.
Maintenance
To service the filter unit, isolate it from the process air and electrical
supply using proper lockout/tagout plant procedures. Depressurize and
de-energize all sources of power.
Troubleshooting
Symptoms
AActuator doesn’t operate properly
BPurge valve will not operate properly
CLeakage at lid seal
DLeakage where drive shaft enters lid
EReduction in flow rate or high differential pressure
FDrop in filtrate quality
Possible Faults
AActuator doesn’t operate properly
1No power
aCheck to see if the filter system is receiving adequate
power.
bCheck to see if the filter system is set to the proper
voltage.
cCheck all wiring connections.
2No air
aCheck to see if the filter system is receiving adequate
air.
bCheck for air leaks.
cCheck to see if the air bleed valve is closed and the air
block valve is open.
dCheck to see if the air lines are connected to the
correct ports.
3Actuator seals have been destroyed
aOrder a factory repair kit and replace the seals.
4Faulty solenoid valve
aCheck to see whether the manual override button on
the solenoid valve actuates the cylinder
5Cleaning disc not cleaning the filter screen
aInspect and clean the filter screen.
bInspect and replace the cleaning disc.
BPurge valve will not operate properly
1No power
aCheck to see if the filter system is receiving adequate
power.
bCheck to see if the filter system is set to the proper
voltage.
cCheck all wiring connections.
2No air
aCheck to see if the filter system is receiving adequate
air.
bCheck for air leaks.
cCheck to see if the air bleed valve is closed and the air
block valve is open.
dCheck to see if the air lines are connected to the
correct ports.
3Actuator seals have been destroyed
aOrder a factory repair kit and replace the seals.
4Faulty solenoid valve
aCheck to see whether the manual override button on
the solenoid valve actuates the cylinder
5Damaged purge valve
aReplace or rebuild purge valve
6Debris caught in purge valve
aRemove debris from purge valve
CLeakage at lid seal
1Loose lid nuts/bolts
aTighten lid/nut bolts to
2Dirty lid sealing surfaces
aClean lid sealing surfaces
Message 5

EATON easy500 Series Timer Package - Installation, Operation & Maintenance
DOM0000019-EN, Revision B Page 4 of 4
3Damaged sealing surfaces
aRepair or replace filter station
4Worn lid O-ring
aRemove and replace with factory lid O-ring
DLeakage where drive shaft enters lid
1Damaged or worn drive shaft seal
aInspect and replace the drive shaft seal
EReduction in flow rate or high differential pressure
1Purge time too long
aDecrease purge timer setting
2Purge valve not functioning
aInspect and replace purge valve
3Dirty or damaged filter screen
aInspect and clean or replace filter screen
4Flow, viscosity or solids increase
aConsult factory
5Cleaning disc not cleaning
aInspect cleaning disc for wear and replace if necessary
FDrop in filtrate quality
1High differential pressure
aRefer to reduction in flow rate or high differential
pressure above
2Damaged filter screen O-rings
aRemove and replace with factory filter screen O-rings
3Damaged filter screen
aRemove and replace with factory filter screen
4Filter screen too coarse
aConsult factory for ability of filter system to accept a
finer screen retention. Remove and replace with
factory filter screen.
North America
China
44 Apple Street,
No. 3 Lane 280
Tinton Falls, NJ 07724
Linhong Road
Toll Free: 800 656-3344
Changning District, 200335
(North America only)
Shanghai, P.R. China
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Europe/Middle East/Africa
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Auf der Heide 2
100G Pasir Panjang Road #07-08
53947 Nettersheim, Germany
Singapore 118523
Voice: [phone]
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Friedensstrae 41
Brazil
68804 Altlussheim, Germany
Av. Ermano Marchetti, 1435 -
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Água Branca, São Paulo - SP
05038-001, Brazil
An den Nahewiesen 24
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55450 Langenlonsheim, Germany
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WARRANTY
All products manufactured by Seller are warranted against defects in
material and workmanship under normal use and service for which such
products were designed for a period of eighteen (18) months after shipment
from our factory or twelve (12) months after start up, whichever comes first.
OUR SOLE OBLIGATION UNDER THIS WARRANTY IS TO REPAIR OR
REPLACE, AT OUR OPTION, ANY PRODUCT OR ANY PARTS OR
PARTS THEREOF FOUND TO BE DEFECTIVE. SELLER MAKES NO
OTHER REPRESENTATION OR WARRANTY, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. WE
SHALL NOT BE LIABLE FOR CARTAGE, LABOR, CONSEQUENTIAL
DAMAGES OR CONTINGENT LIABILITIES. OUR MAXIMUM LIABILITY
SHALL NOT IN ANY EVENT EXCEED THE CONTRACT PRICE FOR THE
PRODUCT.
If you are interested in ordering spare parts or having service
performed on your filter, please contact Customer Service.
Eaton reserves the right to change specifications, dimensions and model
designations without prior notice.
For more information, please e-mail us at 10-2020
[e-mail]
or visit www.eaton.com/filtration
© 2020 Eaton.
All rights reserved. All trademarks and registered trademarks are the property of their
respective owners. All information and recommendations appearing in this brochure
concerning the use of products described herein are based on tests believed to be reliable.
However, it is the user’s responsibility to determine the suitability for his own use of such
products. Since the actual use by others is beyond our control, no guarantee, expressed or
implied, is made by Eaton as to the effects of such use or the results to be obtained. Eaton
assumes no liability arising out of the use by others of such products. Nor is the information
herein to be construed as absolutely complete, since additional information may be
necessary or desirable when particular or exceptional conditions or circumstances exist or
because of applicable laws or government regulations.