Playcraft 1209 User manual

IMPORTANT NOTES: Read First
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Manufactured by Krauss Craft, Inc.
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TRANSFER STATION
INSTALLATION INSTRUCTIONS
Rev Q
4/12/2012
1209
Page 1 of 7
Figure 1.1
and 11 Clamps
See Footing Detail
Figure 1.4
Figure 1.2
See Footing Detail
See Installation Manual
Sections 09 Collars
Figure 1.3
NOTE: R5-1209-36 Configuration shown.
Other configurations will vary slightly, but
does not affect assembly.
equipment or consult your surfacing supply representative.
Public Playground Safety, Publication #325 at www.cpsc.gov for the surfacing appropriate for the fall height of the
(A) Use liquid thread lock (such as Loctite
®
) with all threaded hardware. Important: Liquid thread lock (prior to
curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a
lubricant during assembly.
(B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be
allowed to cure completely before using the equipment (at least 72 hours).
(C) Refer to Installation Manual for 09 Collars and 11 Socket Clamps installation instructions.
(D) An appropriate energy absorbing safety surface is required under and around all playground equipment.
Loose fill protective surfacing is shown only as an example for the purpose of this assembly instruction. Other
surfacing material may vary in thickness and/or compression depths. See free publication - The Handbook for
FIGURE 1
Transfer Station

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Manufactured by Krauss Craft, Inc.
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TRANSFER STATION
INSTALLATION INSTRUCTIONS
Rev Q
4/12/2012
1209
Page 2 of 7
3"
76mm 24"
610mm
LOOSE FILL SURFACING MATERIAL SHOWN:
9" compressed or 12" uncompressed depth.
Compressed depth shown. (See Note D)
(Top of Soil)
Optional Filter Fabric over
(Finish Grade)
Pea Gravel (for drainage)
Concrete Footing
Footing Anchor
2b Stone, Drain Rock
Undisturbed Soil
Blocking, see
Installers Manual
Footing Detail
Page 3
See
18"
457mm
27" *
686mm
21
12
" **
545mm
30
12
" *
774mm
6" **
152mm
12"
305mm
12"
305mm
Top View - Footing Layout
13
1316
"
351mm
(See Table)
X
15"
381mm
31
1316
"
808mm
27
1116
"
703mm
33
58
"
854mm
Footing Distance Table
Center of Post to Center of Footing
Deck Height Assembly X (in.) X (mm)
24" Transfer Station 12-24 13-1/4" 337
36" Transfer Station 12-36 28-1/4" 717
42" Transfer Station 12-42 43" 1092
48" Transfer Station 12-48 58-1/4" 1480
60" Transfer Station 12-60 73-1/4" 1861
72" Transfer Station 12-72 103-1/4" 2623
Step 1
Refer to Footing Layout and mark footing hole locations.
Dig (4) Ø 12" footing holes and (1) 12" x 24" oval footing
hole. Refer to Footing Detail for depth and details.
IMPORTANT: For areas with soft soil conditions, larger
footings may be required.
* Footing depth must be adjusted to compensate for the
depth/thickness requirements of selected safety
surfacing. See Section 06.1 of the Installation Manual.
** For optional 4" and 5" Step Deck Heights, adjust
footing depth accordingly.

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Manufactured by Krauss Craft, Inc.
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TRANSFER STATION
INSTALLATION INSTRUCTIONS
Rev Q
4/12/2012
1209
Page 3 of 7
RAIL
TYPE 1 RAIL
TYPE 3
(See Table)
X
RAIL
TYPE 2
Collar Height Table
Top of Deck to Top of Collar
Hand Rail X (in.) X (mm)
TYPE 1 35-1/2" 902
TYPE 2 & 3 33" 838
FIGURE 2
Transfer Station Hand Rail Identification
and Collar Height
Step 2
Locate and attach collars to posts at
height shown in Figure 2. (See Note C)
NOTE: Collar height varies based on
Transfer Station Hand Rail Type.

For Customer Service Call
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Manufactured by Krauss Craft, Inc.
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TRANSFER STATION
INSTALLATION INSTRUCTIONS
Rev Q
4/12/2012
1209
Page 4 of 7
Figure 1.3
3/8" x 2-1/2"
Button Head Bolt
3/8" x 1" O.D.
Washer
3/8" Lock Nut
ADA STEPS
TRANSFER RAIL
Figure 1.1
TRANSFER
LEG TOP
TRANSFER
DECK SUPPORT
1/4" x 3/4" Square Dr.
Tek Screw
FIGURE 3
3/8" x 1" O.D.
Washer
3/8" x 1-1/2"
Button Head Bolt
3/8" Lock Nut
3/8" x 1" O.D.
Washer
ADA STEPS
Figure 1.2
TRANSFER RAIL
Step 4
Place Transfer Rails into footing holes and attach
to collars as shown in Figure 1.2. (See Note C)
Step 5
Attach ADA Steps to Transfer Rails as shown
in Figure 1.3. (See Note A)
Step 6
Attach ADA Steps to deck as shown in Figure 3.
(See Note A)
Step 3
(Factory Assembled)
Attach Transfer Leg Top to Transfer Deck Support
as shown in Figure 1.1. (See Note A)

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TRANSFER STATION
INSTALLATION INSTRUCTIONS
Rev Q
4/12/2012
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FIGURE 6
STEP DECK
3/8" x 1-1/4"
Button Head Bolt
3/8" x 1" O.D.
Washer
3/8" x 1" O.D.
Washer
3/8" Lock Nut
STEP DECK
LEG
FIGURE 4
3/8" Lock Nut
3/8" x 1" O.D.
Washer
ADA STEPS
TRANSFER RAIL
3/8" x 1" O.D.
Washer
3/8" x 1-1/4"
Button Head Bolt
Figure 1.4
3/8" x 1-1/4"
Button Head Bolt
3/8" x 1" O.D.
Washer
3/8" x 1" O.D.
Washer
3/8" Lock Nut
TRANSFER DECK
SUPPORT
TRANSFER DECK
FIGURE 5
3/8" x 1-1/2"
Button Head Bolt
3/8" x 1" O.D.
Washer
3/8" x 1" O.D.
Washer
3/8" Lock Nut
Step 10
Attach Step Deck Legs to Step Deck as shown
in Figure 6. (See Note A)
Step 8
Attach Transfer Deck Supports to Transfer Deck
as shown in Figure 1.4. (See Note A)
Step 9
Place Transfer Deck Supports into footing holes
and attach Transfer Deck to ADA Steps as shown
in Figure 5. (See Note A)
Step 7
For Transfer Station to
60" & 72" Decks Only
Attach Transfer Rail to ADA Steps
as shown in Figure 4. (See Note A)

For Customer Service Call
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Manufactured by Krauss Craft, Inc.
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TRANSFER STATION
INSTALLATION INSTRUCTIONS
Rev Q
4/12/2012
1209
Page 6 of 7
FIGURE 7
For optional 4" and 5"
Step Deck heights,
use lower holes in Filler.
3/8" x 1-1/4"
Button Head Bolt
3/8" x 1" O.D.
Washer
3/8" Lock Nut
3/8" x 1" O.D.
Washer FILLER
TRANSFER DECK
STEP DECK
STEP DECK LEG:
Shall be fabricated using 1.660" O.D. 11 gauge steel
tubing with welded 10 gauge steel mounting bracket.
The Step Deck Leg shall have a multi-stage baked-on
powder coat finish.
STEP RAILS:
Shall be fabricated using 1.315" O.D. 12 gauge steel
tubing with welded 1.660" O.D. 11 gauge steel leg. The
Step Rails shall have a multi-stage baked-on powder
coat finish.
TRANSFER STATION WALL:
Shall be fabricated using 1.315" O.D. 12 gauge steel
tubing with welded 1.660" O.D. 11 gauge steel leg and
1.029" O.D. 14 gauge steel rungs. The Transfer Station
Wall shall have a multi-stage baked-on powder coat
finish.
STEPS & DECKS:
Shall be fabricated using punched, formed and welded
14 gauge sheet steel. Steps and Decks shall be Play-
Tuff™ coated after fabrication.
SOCKET CLAMPS:
Shall be two-part and precision die-cast from a high
strength aluminum alloy. The Socket Clamps have a
multi-stage baked-on powder coat finish.
HARDWARE:
Shall be stainless steel, zinc/nickel plated or
galvanized as required to resist rust and corrosion.
Specifications
Step 11
Place Step Deck Legs into footing holes and
attach Filler to Transfer Deck and Step Deck
as shown in Figure 7. (See Note A)
Step 12
Fully tighten all fasteners according to the
"TIGHTENING TORQUE FOR HARDWARE"
section of the Installation Manual.
Step 13
Plumb and level entire component. Pour
concrete into footing holes. Allow at least 72
hours to cure before using this equipment.
(See Note B)
Step 14
Place required protective surfacing under
and around Transfer Station. (See Note D)

Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
TRANSFER STATION
INSTALLATION INSTRUCTIONS
Rev Q
4/12/2012
1209
Page 7 of 7
Periodically tighten all screws, bolts and nuts. A
periodic inspection of all parts is necessary. If a part
is broken or worn, replace immediately. For general
maintenance please refer to our Playground
Maintenance Manual.
Maintenance
Assembled Parts List
Parts List
S-1209-36 - Transfer Station 12-48
Part #
DESCRIPTION
QTY.
AE-4206 Vertical Filler #8 1
CE-4204 Transfer Deck 2 1
CE-4205 Step Deck 3 1
CE-4294 ADA Steps 36-26 1
FS-1202 Step Deck Leg 2
FS-1209-36R Transfer Station H. Rail 48 2
HS-1001-R5 Socket Clamp Set R5 2
9103062-TR Bolt Button Head 3/8" x 1-1/4" 16
9103072-TR Bolt Button Head 3/8" x 1-1/2" 8
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 52
9413002 Nut Lock 3/8" 28
S-1209-12 - Transfer Station 12-24
Part #
DESCRIPTION
QTY.
AE-4206 Vertical Filler #8 1
CE-4204 Transfer Deck 2 1
CE-4205 Step Deck 3 1
CE-4335 ADA Step 12-26 1
FS-1202 Step Deck Leg 2
FS-1209-12 Transfer Station H Rail 24 2
HS-1001-R5 Socket Clamp Set R5 2
9103062-TR Bolt Button Head 3/8" x 1-1/4" 16
9103072-TR Bolt Button Head 3/8" x 1-1/2" 8
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 52
9413002 Nut Lock 3/8" 28
S-1209-24 - Transfer Station 12-36
Part #
DESCRIPTION
QTY.
AE-4206 Vertical Filler #8 1
CE-4203 ADA Steps 24-26 1
CE-4204 Transfer Deck 2 1
CE-4205 Step Deck 3 1
FS-1202 Step Deck Leg 2
FS-1209-24R Transfer Station H. Rail 36 2
HS-1001-R5 Socket Clamp Set R5 2
9103062-TR Bolt Button Head 3/8" x 1-1/4" 16
9103072-TR Bolt Button Head 3/8" x 1-1/2" 8
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 52
9413002 Nut Lock 3/8" 28
S-1209-48 - Transfer Station 12-60
Part #
DESCRIPTION
QTY.
AE-4206 Vertical Filler #8 1
CE-4204 Transfer Deck 2 1
CE-4205 Step Deck 3 1
CE-4486 ADA Steps 48-26 1
FS-1202 Step Deck Leg 2
FS-1209-48 Transfer Station Wall 60 2
HS-1001-R5 Socket Clamp Set R5 2
9103062-TR Bolt Button Head 3/8" x 1-1/4" 20
9103072-TR Bolt Button Head 3/8" x 1-1/2" 8
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 60
9413002 Nut Lock 3/8" 32
S-1209-30 - Transfer Station 12-42
Part #
DESCRIPTION
QTY.
AE-4206 Vertical Filler #8 1
CE-4194 ADA Steps 30-26 1
CE-4204 Transfer Deck 2 1
CE-4205 Step Deck 3 1
FS-1202 Step Deck Leg 2
FS-1209-30R Transfer Station H. Rail 42 2
HS-1001-R5 Socket Clamp Set R5 2
9103062-TR Bolt Button Head 3/8" x 1-1/4" 16
9103072-TR Bolt Button Head 3/8" x 1-1/2" 8
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 52
9413002 Nut Lock 3/8" 28
Part # DESCRIPTION QTY.
FS-1209A Transfer Deck Support 2
GE-4636 Transfer Leg Top 2
9271032 Screw Tek 1/4" x 3/4" PH SQDR 4
S-1209-60 - Transfer Station 12-72
Part #
DESCRIPTION
QTY.
AE-4206 Vertical Filler #8 1
CE-0166 ADA Steps 60-26 1
CE-4204 Transfer Deck 2 1
CE-4205 Step Deck 3 1
FS-1202 Step Deck Leg 2
FS-1209-60 Transfer Station Wall 72 2
HS-1001-R5 Socket Clamp Set R5 2
9103062-TR Bolt Button Head 3/8" x 1-1/4" 20
9103072-TR Bolt Button Head 3/8" x 1-1/2" 8
9103112-TR Bolt Button Head 3/8" x 2-1/2" 4
9333002 Washer Flat 3/8" x 1" O.D. x .100" thick 60
9413002 Nut Lock 3/8" 32