Playcraft 1233 User manual

IMPORTANT NOTES: Read First
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Manufactured by Krauss Craft, Inc.
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DISC CLIMBER
INSTALLATION INSTRUCTIONS
Rev B
11/13/2014
1233
Page 1 of 5
NOTE: 5 Step Disc Climber shown.
Other configurations will vary slightly,
but does not affect assembly.
Public Playground Safety, Publication #325 at www.cpsc.gov for the surfacing appropriate for the fall height of
the equipment or consult your surfacing supply representative.
(A) Use liquid thread lock (such as Loctite
®
) with all threaded hardware. Important: Liquid thread lock (prior to
curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a
lubricant during assembly.
(B) Do not pour concrete until the equipment is completely assembled, leveled and plumbed. Concrete must be
allowed to cure completely before using the equipment (at least 72 hours).
(C) The maximum distance from center of post footing to center of deck face is 21" [533 mm] or 34" [864 mm]
between center of post footings. Additionally, all handles must point towards each other or towards a
conjunctive deck.
(D) An appropriate energy absorbing safety surface is required under and around all playground equipment.
Loose fill protective surfacing is shown only as an example for the purpose of this assembly instruction. Other
surfacing material may vary in thickness and/or compression depths. See free publication - The Handbook for
FIGURE 1
Disc Climber
Figures 1.1 & 1.2
See Footing Detail

For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
DISC CLIMBER
INSTALLATION INSTRUCTIONS
Rev B
11/13/2014
1233
Page 2 of 5
safety surfacing. See Section 06.1 of the
Footing Detail
Installation Manual.
Step 1
Dig (1) Ø 24" footing hole. Refer to Footing Detail
for depth and details.
IMPORTANT: For areas with soft soil conditions,
larger footings may be required.
* Footing depth must be adjusted to compensate
for the depth/thickness requirements of selected
Top View
Footing Layout Requirements
Pea Gravel (for drainage)
Concrete Footing
Optional Filter Fabric Over
Installers Manual
2b Stone, drain rock
Undisturbed Soil
Footing Pin
Blocking, See
(Top of Soil)
(Finish Grade)
LOOSE FILL SURFACING MATERIAL SHOWN:
9" compressed or 12" uncompressed depth.
Compressed depth shown. (See Note D)
45"
11"
279mm
1143mm
36" *
914mm
610mm
24"
18
716
"
468mm
Max. 34"
(See Note C)
864mm
21"
(See Note C)
533mm

For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
DISC CLIMBER
INSTALLATION INSTRUCTIONS
Rev B
11/13/2014
1233
Page 3 of 5
Step 3
(Factory Assembled)
Attach Disc Climber Cap to top Disc Climber Disc
as shown in Figure 3. (See Note A)
Step 2
(Factory Assembled)
Attach Dome Post Cap to Disc Climber Post as shown
in Figure 2.
Step 4
(Factory Assembled)
Starting with the top Disc Climber, slide Discs onto
Disc Climber Post as shown in Figure 4.
FIGURE 2
POST
Rivet
DISC CLIMBER
DOME POST CAP
TOP DISC CLIMBER
DISC
FIGURE 4
DISC CLIMBER
POST
DISC CLIMBER
DISC
FIGURE 3
3/8" x 7/8" O.D.
Washer CAP
DISC CLIMBER
Button Head Bolt
3/8" x 3/4"
DISC CLIMBER
DISC

For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
DISC CLIMBER
INSTALLATION INSTRUCTIONS
Rev B
11/13/2014
1233
Page 4 of 5
Post as shown in Figure 1.2.
Detail. Secure Disc Climber Disc(s) to Disc Climber
Disc Climber Disc and position as shown in Footing
Refer to Top View for orientation of handles to top
(Factory Assembled)
Step 6
Step 7
Install Anchor Pin to Disc Climber Post and place
into footing hole as shown in Figure 5.
(See Notes A, B, & C)
Step 8
Fully tighten all fasteners according to the
"TIGHTENING TORQUE FOR HARDWARE"
section of the Installation Manual.
Step 9
Plumb and level entire component. Pour concrete
into footing hole. Allow at least 72 hours to cure
before using this equipment. (See Note B)
Step 10
Place required protective surfacing under and
around Disc Climber. (See Note D)
Step 5
(Factory Assembled)
FOR EACH ADDITIONAL DISC
Attach Disc Climber Disc to Disc Climber Disc as
shown in Figure 1.1. (See Note A)
Figure 1.1
DISC CLIMBER
DISC
Button Head Bolt
3/8" x 1-1/4"
Washer
3/8" x 7/8" O.D.
DISC CLIMBER
DISC
Figure 1.2
1/4"x 1-1/4" BH TR
Tek Screw
DISC CLIMBER
DISC
FIGURE 5
3/8" x 5-1/2"
3/8" Hex Nut
Hex Bolt
DISC CLIMBER
POST

Manufactured by Krauss Craft, Inc.
www.playcraftsystems.com
For Customer Service Call
800.333.8519 (U.S.A.) or
541.955.9199 (International)
DISC CLIMBER
INSTALLATION INSTRUCTIONS
Rev B
11/13/2014
1233
Page 5 of 5
Part # DESCRIPTION QTY
9123231 Bolt Hex 3/8" x 5-1/2" 1
9483602 Nut Hex 3/8" 1
DISC CLIMBER CAP:
Shall be made from high density 3/4" sheet plastic
specially formulated for optimum UV protection and
color retention.
DISC CLIMBER DISC:
Shall be constructed of UV-stabilized, rotationally
molded, linear, low density polyethylene with an
average wall thickness of .250".
DISC CLIMBER POST:
Shall be fabricated using 3.5" O.D. 8 gauge steel
tubing with welded 1.315" O.D. 12 gauge steel
handles. The Disc Climber Post shall have a multi-
stage baked-on powder coat finish.
POST CAP R3.5 DOME:
Shall be precision die cast from a high-strength
aluminum alloy. The Post Cap R3.5 Dome shall
have a multi-stage baked-on powder coat finish.
HARDWARE:
Shall be stainless steel, zinc/nickel plated or
galvanized as required to resist rust and corrosion.
1 DISC ASSEMBLY
Part # DESCRIPTION QTY
DE-4373 Disc Climber Disc 1
EG-4442 Disc Climber Cap 1
FS-1233-1 Disc Climber Post 12" 1
GG-8135 Post Cap R3.5 Dome 1
9103032-TR Bolt Button Head 3/8" x 3/4" 3
9271062-TR Screw Tek 1/4" x 1-1/4" BH TR 3
9333042 Washer Flat 3/8" x 7/8" O.D. 3
9610012 Rivet 3/16" x 1/2" to 3/4" Pop 2
2 DISC ASSEMBLY
Part # DESCRIPTION QTY
DE-4373 Disc Climber Disc 2
EG-4442 Disc Climber Cap 1
FS-1233-2 Disc Climber Post 24" 1
GG-8135 Post Cap R3.5 Dome 1
9103032-TR Bolt Button Head 3/8" x 3/4" 3
9103062-TR Bolt Button Head 3/8" x 1-1/4" 3
9271062-TR Screw Tek 1/4" x 1-1/4" BH TR 6
9333042 Washer Flat 3/8" x 7/8" O.D. 6
9610012 Rivet 3/16" x 1/2" to 3/4" Pop 2
3 DISC ASSEMBLY
Part # DESCRIPTION QTY
DE-4373 Disc Climber Disc 3
EG-4442 Disc Climber Cap 1
FS-1233-3 Disc Climber Post 36" 1
GG-8135 Post Cap R3.5 Dome 1
9103032-TR Bolt Button Head 3/8" x 3/4" 3
9103062-TR Bolt Button Head 3/8" x 1-1/4" 6
9271062-TR Screw Tek 1/4" x 1-1/4" BH TR 9
9333042 Washer Flat 3/8" x 7/8" O.D. 9
9610012 Rivet 3/16" x 1/2" to 3/4" Pop 2
4 DISC ASSEMBLY
Part # DESCRIPTION QTY
DE-4373 Disc Climber Disc 4
EG-4442 Disc Climber Cap 1
FS-1233-4 Disc Climber Post 48" 1
GG-8135 Post Cap R3.5 Dome 1
9103032-TR Bolt Button Head 3/8" x 3/4" 3
9103062-TR Bolt Button Head 3/8" x 1-1/4" 9
9271062-TR Screw Tek 1/4" x 1-1/4" BH TR 12
9333042 Washer Flat 3/8" x 7/8" O.D. 12
9610012 Rivet 3/16" x 1/2" to 3/4" Pop 2
5 DISC ASSEMBLY
Part # DESCRIPTION QTY
DE-4373 Disc Climber Disc 5
EG-4442 Disc Climber Cap 1
FS-1233-5 Disc Climber Post 60" 1
GG-8135 Post Cap R3.5 Dome 1
9103032-TR Bolt Button Head 3/8" x 3/4" 3
9103062-TR Bolt Button Head 3/8" x 1-1/4" 12
9271062-TR Screw Tek 1/4" x 1-1/4" BH TR 15
9333042 Washer Flat 3/8" x 7/8" O.D. 15
9610012 Rivet 3/16" x 1/2" to 3/4" Pop 2
6 DISC ASSEMBLY
Part # DESCRIPTION QTY
DE-4373 Disc Climber Disc 6
EG-4442 Disc Climber Cap 1
FS-1233-6 Disc Climber Post 72" 1
GG-8135 Post Cap R3.5 Dome 1
9103032-TR Bolt Button Head 3/8" x 3/4" 3
9103062-TR Bolt Button Head 3/8" x 1-1/4" 15
9271062-TR Screw Tek 1/4" x 1-1/4" BH TR 18
9333042 Washer Flat 3/8" x 7/8" O.D. 18
9610012 Rivet 3/16" x 1/2" to 3/4" Pop 2
Specifications
Parts List
Maintenance Manual.
Assembled Parts List
Periodically tighten all screws, bolts and nuts. A
periodic inspection of all parts is necessary. If a part
is broken or worn, replace immediately. For general
maintenance please refer to our Playground
Maintenance