Playworld Systems PlayForm 7 XX0705 User manual

Installation Instructions
Model XX0705
PA1361
Page 1 of 10
Installation Preparation
Recommended Crew: ........................... Two (2) adults
Installation Time: ...................................6 man-hours
Use Zone: .............................................. Refer to the layout drawing
User Group Age (years): ....................... ASTM/CSA: 5-12, EN: 6-14
Assembly View
ICON KEY
Fully Tighten
Hardware
Add 1 Drop of
Thread Locking Adhesive
Do Not Fully Tighten
Hardware Pour Concrete
Drill Dig Footing Holes
Hammer Critical Fall Height
Installation Instructions
Playworld Systems® Model XX0705
PlayForm 7
Father To Mother Belts And Handle

Installation Instructions
Model XX0705
PA1361
Page 2 of 10
Follow the details in alphabetical order. For clarification, each detail references the
step description. The step descriptions start on page 7.
Detail A-1
Step 3
Place a cover casting onto each end of the Father to
Mother belts.
Cover Casting
AAU0840
(10 Total)
Father To Mother Belts
See Reference below
for part number, quanity
and placement. Detail A-2
Step 3
Insert the Father to Mother belts into the brackets
on the Father and Mother frames.
Note: Curved side of the casting
should face toward the frame.
Father To Mother
Middle Belt
AMC0686
(1 Total)
Father To Mother
Outer Belt
AMC0688
(2 Total)
Father To Mother
Second Belt
AMC0687
(2 Total)
Father To Mother
Outer Belt
Father To Mother
Second Belt
Father Frame
Mother Frame
Hardware and parts
shown in Italics are
supplied with the
Father and Mother
components.
Belts Placement Reference

Installation Instructions
Model XX0705
PA1361
Page 3 of 10
Detail A-4
Step 3
Attach each end of the belt to the top side of each frame bracket.
Top Plate
APL2265
(10 Total)
3/8" x 1-1/2"
Button Head Bolt
BAE06645
(20 Total) 3/8" Flat Washer
BAE0595
(20 Total)
Detail A-3
Step 3
Attach each end of the belt to the underside of
each frame bracket.
Align the holes in the belt
with those in the bottom
of the frame bracket.
3/8" x 1-1/4"
Button Head Bolt
BAE0666
(40 Total)
Bottom Plate
APL2275
(10 Total)
3/8" Flat Washer
BAE0595
(40 Total)

Installation Instructions
Model XX0705
PA1361
Page 4 of 10
3/8" x 1-1/2"
Button Head Bolt
BAE06645
(20 Total)
3/8" Flat Washer
BAE0595
(20 Total)
Detail A-5
Step 3
Attach the cover castings to the frame brackets.
Detail B
Step 4
Attach the belt handles to the belts.
Belt Handle
AAU0834
(10 Total)
1/4" x 1/2"
Button Head Bolt
BAE01521
(20 Total)
1/4" Button Head Nut
BAE0161
(20 Total)

Installation Instructions
Model XX0705
PA1361
Page 5 of 10
Detail C
Step 5
Attach the rope castings to the ends of the Father to Mother rope.
Remove the frox balls from
the ends of the rope. Balls are
grooved and will slide apart.
Reattach the frox balls to the
ends of the rope.
Insert the end of each rope
through a rope casting.
Rope Cap Plate
APL2255
(2 Total)
Father To
Mother Rope
AMC0717
(1 Total)
Rope Casting
AAU0837
(2 Total)
Note: this end of the rope
will connect to the Father
frame.
Note: this end of the
rope will connect to the
Mother frame.
1/4" x 1/2"
Button Head Bolt
BAE01521
(4 Total)

Installation Instructions
Model XX0705
PA1361
Page 6 of 10
3/8" x 3/4"
Button Head Bolt
BAE0659
(8 Total)
3/8" Flat Washer
BAE0595
(8 Total)
Detail D
Step 6
Attach the Father to Mother rope to the Father
and Mother frames.
Father Frame
Mother Frame
Father To Mother
Rope
Father To Mother Rope
See Reference below
for placement.
Rope Placement Reference

Installation Instructions
Model XX0705
PA1361
Page 7 of 10
Notes Before You Begin: Do not over tighten bolts during assembly, only snug
tighten them until assembly is complete.
Carefully read and understand these installation instructions before you
begin.
Step 1: Before attempting to assemble your equipment, please review all
installation information carefully. Should you experience any diffi culty during the
installation process, please call us at the phone number shown on the last page
of these instructions.
Step 2: Separate and identify all components and hardware.
Step 3: Attach the belts to the Father and Mother frames. See Details A-1
through A5 and Belts Placement Reference. Place a cover casting onto each
end of the Father to Mother belts. Ensure the curved side of the casting is facing
the frame bracket. Insert the end of each belt into the appropriate bracket on the
Father and Mother frames. Apply a drop of thread locking adhesive to the bolt
threads and attach the end of the belts to the underside of the frame brackets as
shown. Apply a drop of thread locking adhesive to the bolt threads and attach the
end of the belts to the top side of the frame brackets as shown. Fully tighten the
connections, both underneath and on top of the bracket, according to tightening
torque specifi cations. Slide the cover casting over top of the frame bracket, apply
a drop of thread locking adhesive to the bolt threads and attach as shown. Fully
tighten those connections according to tightening torque specifi cations.
Torque Specifi cations:
Bolts and nuts - Snug tighten and then tighten an additional one half turn.
Step 4: Attach the belt handles to the belts. See Detail B. Position each handle
onto the edge of the belt and align with the set of holes along the side of the belt
and attach as shown. Fully tighten the connections according to tightening torque
specifi cations.
Step 5: Attach the rope castings to the ends of the Father To Mother rope. See
Detail C. Remove the frox balls from the ends of the rope. Balls are grooved and
will slide apart. Insert the each end of the ropes through a casting and reattach the
frox balls. Pull the rope tight in the casting, apply a drop of thread locking adhesive
to the bolt threads and attach the rope cap plate to the casting as shown. Fully
tighten the connections according to tightening torque specifi cations.
Step 6: Attach the Father to Mother rope to the Father and Mother frames. See
Detail D and Rope Placement Reference. Position the rope castings against
the Father and Mother frames, apply a drop of thread locking adhesive to the
bolt threads and attach as shown. Fully tighten those connections according to
tightening torque specifi cations.

Installation Instructions
Model XX0705
PA1361
Page 8 of 10
Bill of Materials
XX0705 - PLAYFORM 7 FATHER TO MOTHER BELTS AND HANDLE
PART NO. DESCRIPTION QTY.
AAU0834 BELT HANDLE 10
AMC0686 BELT - MOTHER TO FATHER - MIDDLE 1
AMC0687 BELT - FATHER TO MOTHER - SECOND 2
AMC0688 BELT - FATHER TO MOTHER - OUTER 2
AMC0717 ROPE - .63" O.D. x 224.00" DAD TO MOM 1
BAE0161 NUT - 1/4"-20 x 7/16" BUTTON HEAD 20
BAE0900 WRENCH - 5/32" SHORT HEX KEY 1
BAE0902 TOOL - 7/32" SHORT HEX KEY WRENCH 1
BAE01521 BOLT - 1/4"-20 x .50" BUTTON HEAD - SS 20
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800 OUTSIDE U.S.

Installation Instructions
Model XX0705
PA1361
Page 9 of 10
Fasteners
• Inspect for loose fasteners.
Tightening torque specifi cations are:
Bolts and Nuts: Snug tighten and tighten an additional
one-half turn.
• If during the maintenance process a bolt needs to be
removed from a part or parts, it will be necessary to apply
a drop of liquid thread lock / loctite to the bolt before
reinstallation.
• Inspect for missing, worn or broken fasteners. If any
missing, worn or broken fasteners are found, refer to the
installation instructions for proper replacement fastener.
If any damage is detected, barricade equipment to
prevent use until repair is completed. Contact your sales
representative immediately for a replacement part.
Castings
• Inspect the aluminum castings to insure they are properly
secured to the component.
• Visually inspect the castings for cracks or breakage. If
any damage is detected, barricade the equipment to
prevent use until repair is completed. Contact your sales
representative immediately for a replacement part.
Rope
• Inspect the rope for any fraying, wear or loose connectors.
Mats
• Inspect the mats for any tears or loose connectors.
Replacement Parts
• Refer to your installation instructions to obtain replacement
part number.
• Contact your sales representative or call Playworld
Systems’ Customer Service for a replacement part.
Equipment Maintenance
Playworld Systems®
Model XX0705
PlayForm 7
Father To Mother Belts And Handle
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800 OUTSIDE U.S.

Installation Instructions
Model XX0705
PA1361
Page 10 of 10
Inspection Form
• Be sure that you are using a copy of this Inspection Form and not your original.
• Use the Inspection Codes listed below and record condition of equipment at time of
examination on the Inspection Checklist.
• Document any item from the Inspection Checklist that will require maintenance along with
any corrective action on the Maintenance Schedule.
• Be sure to include appropriate dates and signatures on each section to properly document
maintenance procedure.
Preventive Maintenance
. . . for Safety's Sake!
Repairer: Name (Please Print) __________________________________ Signature:________________________________________ Date:___ /___ /___
MAINTENANCE SCHEDULE
Item in Question Description of Problem Corrective Action Date
Inspector: Name (Please Print) __________________________________ Signature:_________________________________________ Date:___ /___ /___
Inspection Codes
P = Pass F = Fail
NA = Not Applicable
INSPECTION CHECKLIST Frequency
Inspection
Code Date
Date Repairs
Completed
Inspect the rope for damage. Medium
Inspect the mats for damage. High
Inspect for loose, missing, worn, or broken fasteners. High