Pneumercator ETD1000 User manual
INSTRUCTION MANUAL
ETD1000 REMOTE ELECTRONIC TANK DISPLAY
FOR
TMS SERIES TANK MANAGEMENT SYSTEMS
This document describes the installation, programming and operation of the ETD1000 Remote
Electronic Tank Display, which is designed for use with any TMS2000, TMS3000, or TMS4000 Tank
Management System.
DWG NO. 20035 REV. A
Page
Section 1.0 PRODUCT OVERVIEW ........................................................................................ 5
1.1 TMS Compatibility ................................................................................................. 6
1.2 Display Data .......................................................................................................... 7
1.3 Display Messages ................................................................................................. 7
1.4 Alarm LEDs ........................................................................................................... 7
1.5 Audible Annunciator .............................................................................................. 8
Section 2.0 INSTALLATION ..................................................................................................... 9
2.1 Mounting ................................................................................................................ 9
2.2 Wiring .................................................................................................................. 13
2.2.1 AC Power ............................................................................................................ 13
2.2.2 Communications .................................................................................................. 14
2.2.2.1 Cable Requirements ............................................................................................ 14
2.2.2.2 ETD1000 Terminal Connections ......................................................................... 15
2.2.2.3 ETD1000 Communications Wiring Detail ............................................................ 15
2.2.2.4 TMS Communications Wiring Detail .................................................................... 15
2.2.2.5 Line Termination Resistor ................................................................................... 16
2.2.2.6 TX1064-1 Wiring Detail ....................................................................................... 17
Section 3.0 CONFIGURATION .............................................................................................. 19
3.1 On-Board Programming ...................................................................................... 19
3.1.1 Setting Logical Address - S3 ............................................................................... 19
3.1.2 Dipswitch Settings - S4 ....................................................................................... 20
3.2 Front Panel Programming ................................................................................... 21
3.2.1 Programming Procedure ..................................................................................... 22
Section 4.0 FRONT PANEL OPERATION - OPERATOR MODE .......................................... 25
Section 5.0 PRODUCT SPECIFICATIONS ............................................................................ 27
TABLE OF CONTENTS
ETD1000 Instruction Manual - 2017-07-01.docx Page 5 of 28 July 1, 2017
1.0 Product Overview
The ETD1000 Electronic Tank Display panel is used in applications where it is desired to view TMS
series tank management data from various on-site locations at distances up to 4000 feet (1200M)
away from the main console. Since the ETD1000 is a microprocessor-based, addressable device
communicating over the TMS RS-485 Peripheral Expansion Bus, up to 16 ETD1000 panels may be
connected to a single TMS. Unlike the TD1000 Tandem Remote Display, each ETD1000 may be
operated independently. The ETD1000 is housed in a NEMA 4X enclosure for harsh industrial/
outdoor environments. The display technology employs an ultra-bright, truly sunlight-readable LED
display for maximum reliability in extreme temperatures. The membrane overlay pushbuttons are
one inch on centers for easy operation with gloved hands.
Figure 1.0-1 Front Panel View
DRAWING NO. 20023 REV. A
TEST
SELECT
TANK
MODE
TANK ID
LiquidLevelC ontrol Systems
PNEUMERCATOR
ETD 1000 ELECTRONICTANK DISPLAY
GAL
ULL
%GAL
°F
IN
SP 2
WATER
SP 3
SP 1
LEAK
ETD1000 Instruction Manual - 2017-07-01.docx Page 6 of 28 July 1, 2017
Figure 1.0-2 Interior View
1.1 TMS Compatibility
The ETD1000 can be used with any TMS2000, TMS3000, or TMS4000 provided appropriate
firmware is loaded. ETD1000 support is provided with the following TMS console firmware versions;
Vxx.99.90 thru Vxx.99.99
Vxx.00.xx
Vxx.01.xx
Vxx.02.xx
where “xx” denotes “don’t care” values
Please contact Technical Support for an upgrade if you have firmware outside of the above range,
or if you have questions about identifying the TMS firmware version in your console.
DWG NO. 20031 REV. A
6 8
7
15
4
3
2
DISPLAY CABLE
CONNECTOR
J1
DISPLAY
1/2 AMP
250 VAC
FAST
ACTING
GND
NEUTRAL
HOT
AC
IN
115V
D2D3
AUTO OFF
TMS FP ACK
AUDIBLE
CONTROL
EDIT ENABLE
S3
S4
LOGICAL
ADDRESS
1
2
3
4
5
6
7
8
O
U
T
I
N
RS-485 COMMS.
CH. A (+)
CH. B (-)
SHIELD
ON
OFF
LINE TERMINATOR
"ON" FOR
END-OF-RUN ONLY
TB2 T B3
S2
(2) LEDS
LINE TERMINATOR
SWITCH
(2) RS-485 COMMS.
PLUG-IN TERMINAL
BLOCKS
ROTARY
SWITCH
DIP
SWITCH
FUSE
LINE VOLTAGE
SWITCH
AC POWER PLUG-IN TERMINAL BLOCK
(W/ SCREW FLANGE TO SECURE PLUG)
+ 3.3 V + 5 V
OPEN
COMM ALARM
MOTION DSP
D. PT. CTL
IMPORTANT! Confirm that the installed TMS console firmware version
supports ETD1000 communications.
ETD1000 Instruction Manual - 2017-07-01.docx Page 7 of 28 July 1, 2017
1.2 Display Data
The seven-segment LED display shows the selected Tank ID along with the selected tank data as
defined in the table below. User-selected tanks and display modes may be enabled or disabled. Refer
to Section 3.2 Front Panel Programming for details on this feature.
Displa
y
Mode Data Format* Displa
y
Units
Gallons DDDDDDD Gallons
(
Liters
)
Net Gallons DDDDDDD Gallons
(
Liters
)
Percent Gallons DDD.d % of Capacit
y
Ulla
g
e DDDDDDD Gallons
(
Liters
)
Product Level DDDD.d Inches
(
mm
)
Water Level uDDDD.d Inches
(
mm
)
Product Temperature sDDD.d F (C)
*Where: d = Tenths, s = Signed Data, u = Water Symbol
1.3 Display Messages
The seven-segment display indicates a limited number of messages as follows;
Displa
y
Messa
g
eDescription
-No data- No communications with TMS
nn Lo Prod Tank level below
g
au
g
eable limit
nn ------ Probe timeout or s
y
nc erro
r
tank name Use
r
-selected Tank Name
where nn = Tank ID
The “tank name” message is displayed when the MODE pushbutton is momentarily activated, as
described in Section 4.0 ETD1000 Front Panel Operation
1.4 Alarm LEDs
Alarm LEDs are provided to annunciate tank-related alarms as follows;
Alarm LED Description
Leak In-Tank Leak Test Failure
SP1 Product Setpoint #1
(
Hi
g
hHi
g
h 95%
)
SP2 Product Setpoint #2
(
Hi
g
h 90%
)
SP3 Product Setpoint #3
(
Low 20%
)
Wate
r
Water Setpoint
(
A
bove 2”
/
51mm
)
Factor
y
default values in
(
)
ETD1000 Instruction Manual - 2017-07-01.docx Page 8 of 28 July 1, 2017
1.5 Audible Annunciator
A front panel audible annunciator is provided both to annunciate tank or communications alarm
conditions, and as an audible confirmation aid when navigating using the membrane pushbuttons.
Under alarm conditions, the beep rate of the annunciator varies with the alarm type as follows;
Alarm Beep Rate
Leak Fast
(
50ms
)
SP1 Medium Fast
(
100ms
)
SP2 Medium Slow
(
200ms
)
SP3 Slow
(
400ms
)
Wate
r
Slow
(
400ms
)
ms = milliseconds
ETD1000 Instruction Manual - 2017-07-01.docx Page 9 of 28 July 1, 2017
2.0 Installation
The ETD1000 is designed for both indoor and outdoor installation. If the unit is to be installed
outdoors, the installer must pay attention to local code requirements for outdoor conduit runs
containing AC line voltage.
2.1 Mounting
The ETD1000 is designed for wall mounting using the four mounting holes as shown in Figure 2.1-1.
Mounting hole placement is made easy using supplied 1:1 scale mounting template in Figure 2.1-2.
Note that these mounting holes are outside of the gasketed interior of the enclosure and therefore
do not affect weatherproof performance.
Figure 2.1-1
DRAWING NO. 20025 REV. A
19
16 [39]
57
8[149]
73
32 [180]
321
32 [93]
13
16 [20]
35
8[92]
77
8[200]
51
2[140]
DIMENSIONS: INCHES [MM]
213
32 [61]
315
16 [100]
AC POWER
CONDUIT
OPENING
COVER
SHOWN
FOR REF.
(4) MOUNTING
SCREWS
SCREW
ANCHOR
(4)
MOUNTING
HOLES
Ø7
8[Ø22] HOLE TYP. 2 PLS.
FOR 1/2" NPT WATERTIGHT FITTING
OR METRIC EQUIVALENT
COMMUNICATIONS
CONDUIT OPENING
23
32 [53]
WARNING! This device is designed for Ordinary Location, Non-Hazardous
installation only, as defined by Underwriters Laboratories (UL) and the
National Electrical Code (NEC). DO NOT install where flammable vapors may
be
p
resent.
ETD1000 Instruction Manual - 2017-07-01.docx Page 10 of 28 July 1, 2017
ETD1000 Instruction Manual - 2017-07-01.docx Page 11 of 28 July 1, 2017
Figure 2.1-2 Mounting Template
DRAWING NO. 20024 REV. N/C
73
32 [180.0]
321
32 [93.0]
USE (4) #10 X 2 " LENGTH
MOUNTING SCREWS
(3/8" MAX. SCREW HEAD DIA.)
DIMENSIONS: INCHES (MM)
ETD1000 Instruction Manual - 2017-07-01.docx Page 12 of 28 July 1, 2017
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2.2 Wiring
2.2.1 AC Power
Wire AC power in accordance with Figure 2.2.1-1 below. Be sure to set 115/230VAC selector switch
to the proper voltage. Note that the AC terminal block can be wired in-place or unplugged.
Figure 2.2.1-1
DWG NO. 20026 REV. A
NEUTRAL
115/230 VAC
SWITCHABLE
115V
115/230 VAC
50/60Hz
AC
IN
HOT
GND
1/2 AMP
250 VAC
FAST
ACTING
FUSE
DANGER! AC power must be turned off at the circuit breaker before
attempting to connect AC wiring to this device.
WARNING! Do not connect or disconnect front panel display cable while
AC power is applied. Damage to display or main board may occur!
ETD1000 Instruction Manual - 2017-07-01.docx Page 14 of 28 July 1, 2017
2.2.2 Communications
The ETD1000 supports an RS-485 multi-drop cabling topology as illustrated in Figure 2.2.2-1 below.
Maximum cable distance from the TMS console to the furthest ETD1000 is 4000 feet (1200M).
Figure 2.2.2-1 Communications Topology
2.2.2.1 Cable Requirements
Cable type should be 24AWG, single twisted pair, shielded, designated for RS-485 communications
having a nominal impedance of 120 ohms.
Recommended Cables:
-4 to 176F (-20 to 80C) Operation* - Belden 9841 or equivalent
-94 to 392F (-70 to 200C) Operation* - Belden 89841 or equivalent
*See Section 5.0 Product Specifications for Operating Temperature range limits of the ETD1000.
DWG NO. 20027 REV. B
PNEUMERCATOR
Liq u id Lev el Cont r o l S ys t em s
ETD 1000
ELECT RONIC TANKDISPLAY
AC
POWER
ELECT RONIC T ANKDISPLAY
ETD 1000
PNEUMERCATOR
Liq u id Lev el Cont r o l S ys t em s
JUNCTION BOX
END-OF-RUN
ETD1000 OR RA400
#2#1
TMS
4000 FEET (1200 M) MAX. DISTANCE
PNEUMERCATOR
Liq u id Lev el Cont ro l S ys t em s
TANKMANAGEMENTSYSTEM
TMS
ETD1000 OR RA400ETD1000 OR RA400
PNEUM ERCATOR
Liqu i d Leve l Cont ro l Syst em s
REMOTEANNUNCIATOR
RA400
PNE
Liqu id Leve
REMOTEANNUNCIATOR
RA400
AC
POWER
AC
POWER
ELECTRONICTANKDISPLAY
ETD 1000
PNE
Liq u id Lev e
REMOTEANNUNCIATOR
RA 400
IMPORTANT! Use only recommended RS-485 communications cable or
manufacturer’s DOCUMENTED equivalent.
ETD1000 Instruction Manual - 2017-07-01.docx Page 15 of 28 July 1, 2017
2.2.2.2 ETD1000 Terminal Connections
Plug-in terminal blocks TB2 and TB3 are provided for connection to the RS-485 TMS Expansion
Bus. Both input and output terminals are provided to support multi-drop wiring to additional
ETD1000s or other TMS expansion bus peripherals.
2.2.2.3 ETD1000 Communications Wiring Detail
See Figure 2.2.2.3-1 below.
Figure 2.2.2.3-1 ETD1000 Communications Wiring
2.2.2.4 TMS Communications Wiring Detail
Current version TMS2000, TMS3000, and TMS4000 consoles have the same type of plug-in
terminal connector and wiring designations as the ETD1000, as illustrated in Figure 2.2.2.4-1 below.
Previous versions have a 6-pin modular jack, as illustrated in Figure 2.2.2.4-2 below. If the board
type is a previous version and was indicated on the order to the factory, the ETD1000 is shipped
with a modular-jack-to-terminal-connector adapter, also shown in Figure 2.2.2.4-2.
DRAWING NO. 20033 REV. N/C
O
U
T
I
N
RS-485
C
O
MMS.
CH. A (+)
CH. B (-)
SHIELD
3BT2BT
DWG NO. 20028 REV. A
WHT/BL
BL/WHT
SHD
END-OF-RUN
"ON"FOR
END-OF-RUN ONLY
LINE TERMINATOR
OFF
ON
SHIELD
CH. B (-)
CH. A (+)
RS-485 COMMS.
I
N
O
U
T
WHT/BL
BL/WHT
SHD
1/2" NPT FITTING
AND CONDUIT
(EACH ETD1000/RA400)
TO TMS RS-485
COMMS.
"OFF" POSITION
TO ADD ANOTHER
ETD1000/RA400
2 CONDUCTOR SHIELDED
RS-485 COMM. CABLE
"ON"FOR
END-OF-RUN ONLY
LINE TERMINATOR
OFF
ON
SHIELD
CH. B (-)
CH. A (+)
RS-485 COMMS.
I
N
WHT/BL
BL/WHT
SHD
"ON" POSITION
FOR LAST
ETD1000/RA400
O
U
T
ETD1000 Instruction Manual - 2017-07-01.docx Page 16 of 28 July 1, 2017
Figure 2.2.2.4-1 TMS Communications Connection, Current Version Boards
Figure 2.2.2.4-2 TMS Communications Connection, Previous Version Boards
2.2.2.5 Line Termination Resistor
The RS-485 bus requires that the end-of-run device be terminated with a 120-ohm resistor. This is
accomplished by setting the LINE TERMINATION switch to “ON” if the selected ETD1000 is the last
device on the bus. Otherwise this switch should be set to “OFF”.
DRAWING NO. 20030 REV. B
RS-485 COMMS.
3 POSITION
TERMINAL BLOCK
3/4" NPT
FITTING AND
CONDUIT
1/2" NPT
FITTING AND
CONDUIT
RS-485 COMMS.
3 POSITION
TERMINAL BLOCK
–
–OR–
–
TMS3000/TMS4000TMS2000
ISGND
GND
NEUT
ISGND
HOT
ISGND
GND
NEU T
ISGND
HOT
RS-485
COMMUNICATIONS I/O
CH. B (BL/WHT)
SH D (SHI EL D)
CH. A (WHT/BL)
CH. B (BL/WHT)
CH. A(W
HT/BL)
SHD(SHIELD)
RS-485
COMMUNICATIONS I/O
DRAWING NO. 20029 REV. A
OR
RS-485 COMMS. 6 POS. TELCO
MODULAR CONNECTOR
TMS 3000
TMS 2000
ISGND
GND
NEU T
ISGND
HOT
ISGND
GND
NE UT
ISGND
HOT
CONTACT PNEUMERCATOR TECHNICAL
SUPPORT AT (800) 209-7858 FOR A
BOARD UPGRADE.
NOTE
DRAWING NO. 20034 REV.
A
S2
"ON" FOR
END-OF-R UN ONLY
LINE TERMINATO R
OFF
ON
ETD1000 Instruction Manual - 2017-07-01.docx Page 17 of 28 July 1, 2017
2.2.2.6 TX1064-1 Wiring Detail
See Figure 2.2.2.6-1 below.
Figure 2.2.2.6-1 TX1064-1 Wiring Detail
NOTES:
1. THE 115/230 VAC SWITCH MUST BE SET TO 115V FOR 115 VAC OPERATION OR 230V FOR 230 VAC OPERATION.
2. THIS NOTE APPLIES TO ETD1000 INTERFACE WITH TX1064-1ONLY: FOR PROPER OPERATION, THE TX1064-1 UNIT
MUST BE POWERED UP EITHER PRIOR TO OR SIMULTANEOUSLY WITH THE ETD. THIS CAN BE ACHIEVED
AUTOMATICALLY BY POWERING THE TX1064-1 UNIT FROM THE SAME CIRCUIT BREAKER AS THE ETD.
3. THE TX1064-1 IS TYPICALLY INSTALLED BESIDE THE ETD (WITHIN 50 FEET). CONSULT FACTORY FOR
INSTALLATION ABOVE 50 FEET.
SHIELD
CH. B (-)
CH. A (+)
RS-485 COMMS.
I
N
O
U
T
OFF
ON CLK
DATA
GND
SHD
T
X
1
0
6
4
Ø1.375/Ø35 MM
HOLE FOR 1" NPT
OR EQUIVALENT
CONDUIT FITTING
GRN
RED
BLK & WHT
SHIELD
SHD
GND
DATA
CLK
TX1064-1
- EXPANSION MODULE (SEE NOTE 3)
115V
HOT
GND
NEUTRAL
AC
IN
SEE NOTE 1
RELAY
CARD INSTALLED HERE
RELAY I/Os
OPEN
2341
SW1
IA0-3
IA1-3
IA2-3
SPARE
SPARE
IA2-3
IA1-3
IA0-3
SW1
1432
OPEN
DIP SWITCH
FACTORY
SETTINGS
CLOSED
CLOSED
CLOSED
OPENED
ETD1000
(PARTIALLY SHOWN)
22 AWG/.762 MM 4-CONDUCTOR
SHIELDED TWISTED PAIRS CABLE
BELDEN P/N 8723 (PVC JACKET) OR EQUIV.
PROVIDED BY CUSTOMER, SEE NOTE 3
115/230 VAC
50/60Hz
(SEE NOTE 2)
SHD
GND
DATA
CLK
GRN
RED
BLK & WHT
SHIELD
Ø.875/Ø22 MM HOLE FOR
1/2" NPT OR EQUIVALENT
CONDUIT FITTING
TYP. 3 PLS.
ETD1000 Instruction Manual - 2017-07-01.docx Page 18 of 28 July 1, 2017
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3.0 Configuration
The ETD1000 provides user-programmable features that allow the operator to alter display and
audible alarm operation as well as control interaction with the TMS for remote alarm
acknowledgement. Some of these programmable features are available through the front panel
pushbuttons, others via on-board dipswitches. No programming is required at the TMS console.
3.1 On-Board Programming
3.1.1 Setting Logical Address – S3
The TMS series console has the ability to individually address up to sixteen (16) ETD1000 remote
displays. Rotary dipswitch S3 is used to select unique addresses for each ETD1000 connected to
the same TMS. Note that address order is not important.
Table 3.1.1-1 S3 Assignments
DRAWING NO. 20037 REV. A
S3
LOGICAL
ADDRESS
S3 ETD1000
Address
Select
Device
A
ddress
01
12
23
34
45
56
67
78
89
9 10
A
11
B 12
C 13
D 14
E 15
F 16
ETD1000 Instruction Manual - 2017-07-01.docx Page 20 of 28 July 1, 2017
3.1.2 Dipswitch Settings – S4
Audible Shutoff Delay: If set to NONE, audible alarm will continue until acknowledged on front panel
pushbuttons. If set to ONE MINUTE, audible alarm will continue until acknowledged on front panel
pushbuttons or one minute has elapsed, whichever comes first.
Front Panel (FP) Acknowledge Settings: If set to LOCAL, front panel acknowledgement will only
silence local ETD1000 audible alarm. If set to LOCAL and TMS, both ETD1000 and TMS audible
alarms will be silenced.
Audible Alarm Mode: If DISABLED, audible will not activate for any condition. If set to DISPLAYED
TANK ONLY, audible alarm will activate only if unacknowledged alarms apply to the currently
displayed tank. If set to ALL TANKS, audible alarm will activate for unacknowledged alarms from
any enabled tank.
Decimal Point Control: This setting controls placement of decimal points for U.S. and METRIC units
of measure. It does not perform conversions. This switch should be set to correspond to the TMS
units of measure and the overlay insert on the ETD1000 front panel.
Motion Symbol Display: The MOTION symbol “_” appears directly to the right of the tank ID to
indicate movement of product in the displayed tank. This status is detected by the TMS and sent to
the ETD1000 for display, if enabled. Refer to the TMS Operations Manual for more information.
Loss of Communications Alarm: When ENABLED, an audible alarm accompanies the “No data”
message if communications between the TMS and ETD1000 has failed for more than 10 seconds.
Front Panel Configuration Edit: This switch must be set to ENABLE if front panel programming is
required. Once programming is complete, the user can DISABLE editing and close the ETD1000,
thereby reducing the possibility of unauthorized changes.
DRAWING NO. 20036 REV. A
D. PT. CTL
MOTION DSP
COMM ALARM
OPEN
8
7
6
5
4
3
2
1
S4
EDIT ENABLE
CONTROL
AUDIBLE
TMS FP ACK
AUTO OFF
2345
1 7 8
6
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