Polar Air SWC-EC Series Service manual

HIGHWALL SWC-EC
Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

INVESTING IN QUALITY, RELIABILITY & PERFORMANCE
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ISO 9001 QUALITY
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World Le ding Design nd Technology
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    !  
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Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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T ble of Contents
A. Technic l D t ................................................................................................................................................................... 4
General Description..................................................................................................................................................... 4
General Specifications ................................................................................................................................................. 5
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Coil Data ..................................................................................................................................................................... 7
Dimensional Drawings ................................................................................................................................................ 7
Sound power data ....................................................................................................................................................... 9
Drain Pump and Installation Fixture Optional) .......................................................................................................... 13
B. Inst ll tion ....................................................................................................................................................................... 14
Safety Precautions..................................................................................................................................................... 14
Before Installation ..................................................................................................................................................... 15
Mounting Plate Dimensions ....................................................................................................................................... 16
Mounting Plate Installation ....................................................................................................................................... 17
Condensate Drainage Hole Drilling ............................................................................................................................ 17
Hydronic Unit Installation .......................................................................................................................................... 18
Drainage Piping Works .............................................................................................................................................. 18
Pipe Connections with Valve ...................................................................................................................................... 19
C. M inten nce .................................................................................................................................................................... 20
Opening and Closing of Lift-Up Grille Cover ................................................................................................................ 20
Front Cover Assembly Removal .................................................................................................................................. 20
Air Vent and Water Purge Valves ............................................................................................................................... 20
Wiring Connections ................................................................................................................................................... 20
D. Control Specific tions: Intelligent Control (I TYPE) .......................................................................................................... 21
I/O Port Definitions ................................................................................................................................................... 21
Wiring Diagrams ....................................................................................................................................................... 22
Control Logics For 2-Pipe System ............................................................................................................................... 23
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Sleep Mode ............................................................................................................................................................... 28
Louver ...................................................................................................................................................................... 28
Buzzer ....................................................................................................................................................................... 28
Auto Restart ............................................................................................................................................................. 28
On/Off Switch ........................................................................................................................................................... 28
Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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Drain Pump ............................................................................................................................................................... 28
Float Switch ............................................................................................................................................................ 28
Electric Heater Safety Switch ................................................................................................................................... 29
Low Temperature Protection of Indoor Coil in Winter............................................................................................... 29
Network Setup ........................................................................................................................................................ 30
Open Modbus Protocol ............................................................................................................................................ 32
LED Display and Error Description ............................................................................................................................ 36
E. Control Specific tion: Flexible Function PCB – W Type Control........................................................................................ 38
I/O Port Definitions .................................................................................................................................................... 38
Wiring diagram ......................................................................................................................................................... 39
Onboard configuration .............................................................................................................................................. 40
Control Logics ............................................................................................................................................................ 41
LED Display and Error Description .............................................................................................................................. 41
F. Users Interf ce ................................................................................................................................................................. 42
Remote Control Handset ............................................................................................................................................ 42
G. Wired W ll P d Controller Oper tion Guide .................................................................................................................... 43
LED display ............................................................................................................................................................... 43
Dimensions and installation ...................................................................................................................................... 44
Operation guide ........................................................................................................................................................ 45
Error codes ............................................................................................................................................................... 49
H. Sensor Resist nce R-T Conversion T ble .......................................................................................................................... 50
I. Troubleshooting ................................................................................................................................................................ 52
Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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Model Code Nomencl ture
1 2 3 4 5
SWC -06 -V -I -EC
Not tion
Description
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Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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+0! 4-,  
+1' 

C binet ~ ' '!!'!%#9* +
 1
W ter Coil ~  '
  '1+
'+',
'+?"'='
%,,'* 
Integr l Hoses ~        '    ''
 '1 ! '
Blower nd Motor ~ $ '  
 !
Filters ~ '!!! +'
 '     '    7

Air Grille Distribution ~    ''  '
  ''   '
CONTROL SYSTEMS
1. Intelligent control (I type)
'!.  '
'  &' )4))#)'
  #89
$8+=!=! =! @! B!

2. Flexible control (W type)
+,', 
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Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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- Return ir temper ture: 27C DB/ 19C WB. - Return ir temper ture: 20C. 
- Inlet/ Outlet w ter temper ture: 7C/ 12C.   - Inlet/ Outlet w ter temper ture: 45C/ 40C.
Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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Sound Power
dB(A) 32.2 32.3 32.8 33.1 35.2 35.6 39.1 43.5 47.4 50.6 53.7 56.2 59.3 61.3
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0 EE  EE == =B = === =@ ?D ?B@ ?E" B? B"D BEE
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Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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Sound Power dB(A) 53.8 49.2 44.6 57.3 53.8 49.4 60.3 56.9 49.4
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B0 =? = D? =E ED @= =?= =B? @=
"0 =E B " =D ="B E ="" ==B E
@?0 =D == ED ="@ =DE =?= = =E =?=
E0 ?E ="= =@ ?=@ ? =?" ?"B ?B =?"
0 ?B == ==@ ?B@ ?? =D ?D ?B? =D
="0 ?B =E ="= ?D" ?== == ?E ?@? ==
@0 ?? ? =D@ ?D? ?@@ ?== B?B ?E? ?==
=0 ?" ??" ?E B ?@@ ?"= B? ?E ?"=
="0 ?? ?=@ =EB ?D ?E" ?B BB ?E ?B
?"0 B B=B ?@D B? ?@ BB B@B B?= BB
B0 B=@ ?ED ?BE B@@ B=E ?" " B@ ?"
"0 B?@ B" ?"E BDE B" B@ "" B@? B@
@?0 BD B ?@" B@ B@ BE "=? BE BE
E0 BD= BB ?" "B B@B BD "? "? BD
0 B?@ ?D ?=E BDB B?D ?E "D BD= ?E
="0 B?? ?E ?E BED B? ?DD "? BDB ?DD
@0 ?E@ ?@ =DD B? ?B ? B@ B=? ?
=0 ?D =E ="D BE ?D@ =? B@ B@ =?
="0 ?=@ ="= =? ?D ?=" ="" B ?D =""
?"0 ? =B == ?@" ? =B? B= ?"E =B?
B0 =D= == =D ?" =D" ==? ?D? ?E ==?
"0 =B = == =E =B= =? ??" =E? =?
@?0 ==@ =E = =B? ==B =@ == =BE =@
E0 E @ = = = " ="= =B "
0 D@ DB D" D D@ DB " E DB
="0 B@ B@ @ BD B@ B@ "= BD B@
@0 E  E =  D =? = D
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Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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Sound Power
dB(A) 32.7 32.3 33.0 34.6 35.2 36.9 40.2 45.1 48.6 51.8 54.3 56.9 59.2 61.3
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=0 B " =E = E E D  "" = ==   =="
="0 =" D =D =B =D EB D ==?  = ==  E =B
?"0 E @= D =B "@ DD " = "@ ?? E "= = @
B0 B? ?= D =B B DE E@ =?  @"  =B? =BE ="
"0  "E ED D E? @ D =? D= EE ==? ==B =" =@
@?0 @= " E" E@ " = E" E= " =B? ="E =E =E ?
E0 =D BE =" =B = ?= D =D =B =E" ??= ?B ?"? ?"B
0 BB B" = @= ="D DE =D =? =ED =DB ??D ?B? ?@B ?D@
="0 D = DD @ E = =?= =B =E? ?? ?BE ?@? ?@E B=
@0 =? ? =B =" DD =B= =D ? ?B ?E ?" ?E? B=@ BB=
=0 ?" ?@ =" ?" =?= =@ =@ ?B= ?B@ ?" ?EE ?E B? B??
="0 " =E  ?B " =BE == =B ?? ?DE ?E? ?E B" B?
?"0 ?E =D " E? = ==D =B ?@= B ?@" B B?= B@ B@
B0 "? "@ "@ D =D =" ? ?? ?E= B BB? B@ B "
"0 D? " @= @  =@ ?" ?D? B B= BB= B@? B? "E
@?0 E DE D= =" =? =@? ?D ?@@ BD B" BD" BE "? "??
E0 DB DE E =D =@ =@= ?B ?" B@ B" BD? "? "E "B"
0 E= E" @ =D =" =BD =ED ?= ?D@ B@ BBB BD= BB "=
="0 =  =D =@ =B" =@ =E@ ?=D ?@ B= BB= BDB B= "B
@0 ED EE E = =B =? =?" =D ?? ?"E ?" B=? B"" BE?
=0 D B "  = =E =E ="@ =@ ?B ?D@ B@ BB BD?
="0 @ D D  = == =E ==D ="@ =E ??@ ?D B= B?"
?"0 == =? = =? =? =E = == =B =DE ?@ ?"E ?@ B=E
B0 =@ =" =@ =? =D =D = == ==B =B@ =E ?E ?"@ ?
"0 =? =@ =" =@ =D =" =D =E == ==D =BE =E? ?D ?"?
@?0 == == = == =B =? =@ =@ =? =? ==@ =BE =DB ?
E0 B " ? ? @ ? = = B E  =B =?" =@E
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D" D@ D" D" D" D" D" D" DB DB D@ E ED ==
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B@ B@ BD BD B@ BD B@ B@ B@ B@ @B BD B ""
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D @ D D E  D    =B@ = =? =B
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Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

;?"=
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;
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&'1,%*
Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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;
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 '
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• $   '
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CAUTIONS
Before any service or maintenance operations turn off the mains electrical
supply.
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DO NOT turn OFF the main power supply when the unit is operating. Turn off the
unit BEFORE turning off the main power
Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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SWC-04/06/12/15/18 –ECM
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SWC-20/24/30 –ECM
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Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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'': 
 
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 
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 +' 
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= 8@" 
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Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz

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B &11
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1 2L3
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%*9,  
B  
Cooke Industries - Phone: [phone] Email: [email protected] Web: www.cookeindustries.co.nz