Polaris Victory Special Edition 2000 User manual
FOREWORD
Congratulations on choosing a Victory Motorcycle! You should feel very satisfied
knowing you will have such a tremendous amount of experience riding with you on
the highway. Experience in design, engineering and manufacturing that wenthand
in hand to produce one of the best motorcycles on the market today.
All machines, no matter how well engineered, require a certain amount of mainte-
nance. Before using your motorcycle, read through this manual and familiarize
yourself with maintenance and operation procedures. It may bethe mostimportant
time spent in knowing how to keep your machine running perfectly every day.
This manual gives minor maintenance and repair procedures. Any major repairs
should be performed at your Victory dealer by a skilled technician. Attempting ma-
jor repairs yourself could lead to serious injury or death.
Victory has done its part to make your machine safe. However, ultimately, safety
depends on you. Pay close attention and heed the following:
Perform a pre-ride inspection before each outing;
Always be alert when operating your motorcycle;
Never drive while under the influence of drugs or alcohol;
Know all local, state/province riding laws; and,
Always ride within the limits of the law.
All of us on the Victory team extend to you our best wishes for plenty of fun-filled,
safe riding on your new motorcycle.
All information in this manual is based upon the latest product data and specifica-
tions available at the time of printing. Victory Motorcycle Division,Polaris SalesInc.
reserves the right to make product changes and improvements which may affect
illustrations or explanations.
No part of this manual shall be reproduced or used without the written permission
of Victory Motorcycle Division, Polaris Sales Inc.
Illustrations included in this manual are general representations of parts having a
similar function. Your model may differ.
Design & manufacture of machine fully complies with all federal, state, and local
emission and safety standards. To maintain these high standards, it is important
that you and your dealer pay close attention to the recommended maintenance
schedules and operating instructions contained within this manual.
V
V
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The Polaris Preferred
Registered Owners
(PRO) Family
Your Owners Program
As the owner of a new Polaris vehicle, you are entitled to a FREE two - year mem-
bership in the Polaris PRO Family - the Preferred Registered Owners Family. It’s
an owners program for Polaris owners like you, people who have chosen the finest
vehicle available, people who share an interest in Polaris and its products.
Once your new vehicle’s warranty is registered, you will receive a PRO Family
membership packet that will include:
A letter of welcome to the PRO Family
A PRO Family card with your name and membership number
A colorful sticker of the PRO logo
A PRO merchandise brochure and order form.
As a PRO Family member, you’re entitled to opportunities such as:
A free subscription to PRO Spirit, the official magazine of the PRO Family
The chance to buy insurance for your Victory motorcycle. The toll-free insur-
ance telephone number is: 1-800-473-0111
The chance to arrange travel through the Polaris Travel Center. The toll-free
travel telephone number is: 1-800-267-1915
The chance to apply to serve on PRO Consumer Councils that provide input
into the Polaris vehicles of the future
The chance to serve as a PRO Field Evaluator and provide feedback on your
new vehicle
The chance to purchase exclusive PRO Family merchandise
And more!
To order PRO merchandise, you’ll complete the order form you receive with your
membership packet, take the form to your Polaris dealer and pay for the merchan-
dise. The merchandise will be shipped directly to your home from the PRO mer-
chandise fulfillment center.
Watch for your PRO membership packet and the next issue of PRO Spirit maga-
zine. This quarterly magazine will keep you informed about Polaris news and
events, and special PRO merchandise, travel, and ride opportunities.
Enjoy your new Polaris vehicle and welcome to the family--The Polaris PRO Family.
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CONTENTS
UNDERSTANDING WARNINGS 1............................
SAFETY INFORMATION 2-11................................
VEHICLE DESCRIPTION 12-14..............................
CONTROL PARTS AND FUNCTIONS 15-22...................
PRE-RIDE INSPECTION 23-28...............................
OPERATION 29-32.........................................
MAINTENANCE 33-49......................................
BATTERY 50...............................................
MULTI-FUNCTION DISPLAY 51-52...........................
TROUBLESHOOTING 53....................................
CLEANING AND STORAGE 54-55............................
IDENTIFICATION 56........................................
SPECIFICATIONS 57-58....................................
REPORTING OF SAFETY DEFECTS 59......................
CONSUMER INFORMATION 60-61...........................
EMISSIONS CONTROL SYSTEM WARRANTY 62-65...........
VICTORY MOTORCYCLE WARRANTY POLICY 66-67..........
INDEX 68-69...............................................
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1
UNDERSTANDING WARNINGS
SAFETY ALERT
The following precautionary signal words are used throughout this manual to con-
vey the following messages:
This is the safety alert symbol. When you see this
symbol on your machine or in this manual, be alert
to the potential for personal injury. Your safety is
involved!
WARNING Indicates a potential haz-
ard which could result in
serious injury or death.
CAUTION
Indicates a potential hazard
which may result in minor per-
sonal injury or damage to the
motorcycle.
NOTE The word “NOTE:” in this manual will
alert you to key information or
instructions.
NOTE: This manual should be considered a part of the motorcycle and should re-
main with the motorcycle even if the machine is sold to another owner. All refer-
ences to “Right” and “Left” are with rider seated in normal riding position on the mo-
torcycle.
Victory has made every attempt to ensure the information contained in this manual
is current and correct. However, as Victory continually advances its product de-
sign, there may be slight discrepancies between your motorcycle and this manual.
If there is any question concerning the information contained in this manual, please
contact your Victory dealer.
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2
SAFETY INFORMATION
WARNING:
Please read this manual carefully and completely before operating thismotorcycle.
Do not attempt to operate this motorcycle until you have familiarized yourself with
the controls and operating features.
Do not attempt to operate this motorcycle until you have been trained in safe and
proper riding techniques.
Pre-ride inspections, following the recommended maintenance intervals, along
with proper riding skills, can ensure that you will safely enjoy the capabilities and
the reliability of this motorcycle.
SAFETY FIRST
Protective Apparel
WARNING: Head injuries are the main cause of motorcycle fatalities. The
use of an approved safety helmet is critical to the prevention or reduction of head
injuries.
NOTE: Both the operator and the passenger should observe the following guide-
lines.
1. Always wear a D.O.T. or SNELL approved helmet.
2. Always use a face shield or goggles to protect your eyes. Impaired vision can
contribute to accidents.
3. Always wear heavy boots, long sleeved jacket, gloves, and trousers to reduce
the severity of lacerations, abrasions or burns.
4. Never wear loose fitting clothing. Loose fitting clothing can impair the
operation of controls, become entangled in moving parts (wheels, drive belt,
etc.), or impair vision and/or control and cause an accident.
5. The engine and exhaust become very hot during operation and stay hot for a
period after operation. Never touch any part of the engine or exhaust during or
after operation. Always wear clothing that covers your legs, ankles, and feet.
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3
SAFETY INFORMATION
SAFE RIDING
WARNING: The safe use and operation of motorcycles is dependent on
proper riding techniques. Every operatorneeds to know the following items before
riding any motorcycle.
DObtain complete instructions from a knowledgeable source on all aspects of
motorcycle operation.
DObserve all WARNINGS, SAFETY ALERTS, CAUTIONS, and NOTES as they
are discussed in this manual.
DObtain professional and qualified training to learn safe and proper riding tech-
niques.
DObtain professional technical service for maintenance items found in the own-
er’s manual and as mechanical conditions warrant.
WARNING: Make pre-ride inspections a habit before each ride. Thorough
inspections can help prevent accidents.
WARNING: This motorcycle is designed to transport the operator and one
passenger only.
WARNING: Failure to be seen is the number one cause of motorcycle/auto-
mobile accidents. Making yourself conspicuous lessens the chance that an auto-
mobile operator will not see you. To make yourself more visible you should:
DWear brightly colored and reflective clothing and helmet.
DUse extra caution when negotiating intersections. Intersections are the most
likely place for a motorcycle accident to occur.
DDon’t ride in other motorist’s blind spots. Make sure they can see you in their
mirrors.
WARNING: Inexperienced operators are a leading cause of motorcycle acci-
dents.
DProfessional and qualified training is available, make sure you are qualified be-
fore you begin riding your machine. Do not lend your machine to inexperienced
operators.
DRide within your skills and limits. Don’t be afraid of slowing down or taking anoth-
er route until you are confident of your abilities.
DPractice riding your motorcycle out of traffic areas until you are comfortable with
the characteristics of the machine and its controls.
WARNING: Many motorcycle accidents are caused by operator error. Ex-
cessive speed is an operator error that contributes to many motorcycle accidents.
DAlways obey posted speed limits.
DReduce your speed if conditions warrant it.
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4
SAFETY INFORMATION
DAlways signal before turning or changing lanes. Don’t take itforgranted thatoth-
er motorist have seen you. Check your mirrors and turn your head before
changing lanes.
WARNING: The operator and the passenger are integral parts of the han-
dling characteristics of a motorcycle.
DThe operator should keep both hands on the handlebars and both feet on the
operator footrests whenever the machine is being operated.
DThe passenger should always hold on to the operator or the handhold strap and
keep both feet on the passenger footrests.
DNever carry a passenger unless he or she can firmly place both feet on the pas-
senger footrests.
WARNING: Never use alcohol or drugs before or while operating this vehicle.
WARNING: This motorcycle is designed for paved road use only. It is not
suitable for off-road use.
Modifications
WARNING: Modifications made to your motorcycle not approved by Victory
may render your motorcycle unsafe for use and may cause accidents. This in-
cludes the removal of original equipment. Modifications may also make your mo-
torcycle illegal to use and, in some instances, can void warranty
WARNING: Adding accessories or cargo can affect handling and stability be-
cause the weight distribution can be altered. Use caution if adding cargo or acces-
sories to your motorcycle.
Accessories
WARNING: Genuine Victory accessories are specifically designed for the
V92C and have been tested for fit, function and safety. Victory cannot test all other
accessories which may be available. You should use extreme caution when instal-
ling and using any non--Victory accessories. If you choose to use non-Victory ac-
cessories, you will personally be responsible for the use, proper installation, and
selection of the accessory.
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5
SAFETY INFORMATION
Loading
WARNING: The total weight of the operator, passenger, accessories and
cargo must not exceed the maximum load limit of 379 lbs.
WARNING: Accessory and cargo weight should be kept as low and close to
the center of gravity of the machine as possible. Distribute the weight evenly on
both sides of the machine.
WARNING: Shifting weights while operating the machine can upset the han-
dling of the motorcycle. It is imperative to attach cargo and accessories securely.
Inspect all accessory mounts and cargo attachments every time before riding your
machine. Loose cargo can become entangled in wheels, belts, etc., and cause a
serious accident.
WARNING: Heavy, large items should never be carried on the handlebars,
front forks, or the front fender. Carrying large, heavy, bulky items in these areas will
create ill-handling and/or slow steering response.
WARNING: Your Victory motorcycle was not designed to pull trailers or at-
tach sidecars. Doing so will drastically change the handling characteristics and is
not recommended by Victory.
WARNING: Do not install accessories or carry cargo thatchanges thedesign
parameters of the machine. After installing accessories or cargo, carefully inspect
the machine to determine if:
DGround clearance has been reduced
DCornering clearance has been reduced.
DSuspension travel has been reduced.
DSteering travel has been reduced or restricted.
DControl operation has been obscured or restricted.
DLights or reflectors have been covered.
NOTE: Bulky accessories and/or cargo may change the aerodynamics of the ma-
chine and affect stability during normal riding, crosswinds or wind created by pass-
ing vehicles.
WARNING: Adding electrical accessories may exceed the capacity of the
electrical system. This could lead to an electrical failure which could cause a dan-
gerous loss of lights and/or engine power.
WARNING: Improper loading of your Victory motorcycle can adversely affect
its handling and overload the tires.
DThis can cause a loss of control or a tire blow-out.
DAlways follow recommendations in this manual forloading ofthe motorcycle and
care of tires. See especially pages 5 and 28.
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6
SAFETY INFORMATION
SAFE OPERATING RULES
Before operating your new motorcycle it is your responsibility to read and follow
operating and maintenance instructions in this manual. Follow these basic rules
for your personal safety.
DKnow and respectthe rules of the road. Read and observe the Motorcycle Safe-
ty booklets included with this Owner’s Manual. You should also read and know
the contents of your state’s motorcycle handbook.
DUse only genuine Victory approved parts and accessories. Use of certain other
manufacturer’s performance parts will void your new motorcycle warranty. See
your dealer for details.
DGasoline is extremely flammable and is explosive under certain conditions. Re-
fuel in a well ventilated area with the engine turned off. Remove fuel filler cap
slowly. Do not smoke or allow open flames or sparks when refueling or servicing
the fuel system. Do not fill fuel tank above the bottom of the filler neck insert.
Leave air space to allow for fuel expansion.
WARNING: Motorcycle exhaust contains poisonous carbon monoxide gas.
Do not inhale exhaust gases and never run the engine in a closed garage or con-
fined area.
DBefore starting engine, check for proper operation of brake, clutch, shifter,
throttle controls, correct fuel and oil supply.
DBe certain vehicle stand is up before riding the motorcycle. Riding with the stand
unretracted can cause a serious crash, leading to injury or death!
DA new motorcycle must be operated according to the special break-in procedure
explained in this manual on page 32.
DOperate the motorcycle only at moderate speed and out of traffic until you have
become thoroughly familiar with its operation and handling characteristics un-
der all conditions. If you are an inexperienced rider we recommend that you ob-
tain information and formal training in correct motorcycle riding technique.
DDo not exceed the legal speed limit or drive too fast for existing conditions. Al-
ways reduce speed when poor driving conditions exist. High speed increases
the influence of any other condition affecting stability and possibility of loss of
control.
DPay strict attention to road surfaces and wind conditions. Any two wheeled ve-
hicle may be subject to upsetting forces. Wind blasts from passing cars and
trucks can cause stability to be upset. Be sure to stay aware of traffic surround-
ing you, road conditions, and weather conditions and adjust yourriding style ac-
cordingly.
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7
SAFETY INFORMATION
Fuel
WARNING
Gasoline is extremely flammable and explosive under certain conditions.
Always stop the engine and refuel outdoors or in a well ventilated area.
Do not smoke or allow open flames or sparks in or near the area where re-
fueling is performed or where gasoline is stored.
Do not overfill the tank. Do not fill the tank neck above the fuel tank insert.
Leave air space to allow for fuel expansion.
If you get gasoline in your eyes or if you swallow gasoline, see your doctor
immediately. Never try to syphon gasoline using mouth suction.
If you spill gasoline on your skin or clothing, immediately wash it off with
soap and water and change clothing.
Never start the engine or let it run in an enclosed area. Gasoline powered
engine exhaust fumes are poisonous and can cause loss of conscious-
ness and death in a short time.
WARNING
The engine exhaust from this
product contains chemicals
known to cause cancer, birth de-
fects or other reproductive harm.
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8
SAFETY INFORMATION
Parking
NOTE: When leaving the machine unattended make sure to remove the ignition
key and lock the steering lock.
WARNING: The engine and exhaust pipes may be hot. Park the machine
in an area where children aren’t likely to touch these hot areas.
WARNING: The machine may fall over if parked on uneven and/or soft
ground. Make sure to park your machine on level, firm surfaces. Be particularly
careful when parking on black top especially in summer. The more asphalt warms,
the softer it gets and when asphalt gets soft, the side stand will sink into the pave-
ment, causing the bike to fall. Avoid this by placing a small (6″x6″x1/4″) board
under the foot of the stand.
WARNING: Do not park the machine nearflammable sources or open flame.
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9
SAFETY INFORMATION
Important Labels
Your vehicle has a number of warning labels. Please read and understand them
before riding your motorcycle.
TIRE INFORMATION
READ OWNER’S MANUAL
Cold Tire Pressures:
Up to 200 lbs (90 kg) Load
Up to Maximum Load Capacity
Maximum Load Capacity: 379 lbs (172 kg)
Front 34 psi (235 kpa)
Rear 40 psi (275 kpa)
Front 34 psi (235 kpa)
Rear 36 psi (250 kpa)
Tire Brand/Type: Front Dunlop 491 Elite II
Rear Dunlop 491 Elite II
Front MT90HB16 71H
Rear 160/80HB16 75H
Front 1.6 mm (.063″)
Rear 2.0 mm (.080″)
Tire size:
Minimum Recommended
Tire Center Tread Depth
7078773
1
UNLEADED FUEL
RECOMMENDED
DREAD AND UNDERSTAND
WARNINGS AND OWNER’S MANUAL
BEFORE OPERATION. SEVERE
INJURY OR DEATH CAN RESULT
FROM IGNORING WARNINGS OR
IMPROPER USE. If you do not have
the Owner’s Manual for this
motorcycle, call 1-800-342-3764 to
have one provided at no extra charge.
DFor your protection and your
passengers, always wear an approved
helmet, eye protection, and
protective clothing. Wear brightly
colored and reflective clothing for
greater visibility in traffic, especially
at night. Avoid loose, flowing
garments and scarves.
DImproper loading can cause loss of
control.
DSee “Loading and Accessories” in
Owner’s Manual for instructions.
7077937
23
TIRES REQUIRE TUBES
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10
SAFETY INFORMATION
Important Labels
Your vehicle has a number of warning labels. Please read and understand them
before riding your motorcycle.
VEHICLE EMISSION CONTROL INFORMATION
ENGINE DISPLACEMENT: 1507cc
ENGINE FAMILY: XVMCC01.5V92
THIS VEHICLE CONFORMS TO US EPA
REGULATIONS APPLICABLE TO 1999 MODEL
YEAR NEW MOTORCYCLES
ENGINE EXHAUST CONTROL SYSTEMS: S.F.I.
ENGINE TUNEUP SPECIFICATIONS
IGNITION TIMING: TIMING MARK CENTERED
IDLE SPEED: 950 +/-50 RPM
IDLE MIXTURE: EFI CONTROLLED
VALVE CLEARANCE: HYDRAULIC TAPPET, SELF-ADJUSTING
SPARK PLUG: CHAMPION, RA8GHC SPARK PLUG GAP: 0.040″(1mm)
FUEL: 87 PUMP OCTANE OR HIGHER
OIL: 20W-40
VICTORY MOTORCYCLE DIVISION, Polaris Industries Inc.
1225 HWY 169 NORTH
MINNEAPOLIS, MN 55441
MOTORCYCLE NOISE EMISSION CONTROL INFORMATION
THIS 2000 VICTORY VMD42C1507 MOTORCYCLE, WITH EXHAUST asm.
no. 1260877 MEETS US EPA NOISE EMISSION REQUIREMENTS OF 80
dBA AT 2888 RPM BY THE FEDERAL TEST PROCEDURE. MODIFICATIONS
WHICH CAUSE THIS MOTORCYCLE TO EXCEED FEDERAL NOISE
STANDARDS ARE PROHIBITED BY FEDERAL LAW.
SEE OWNER’S MANUAL 7078772
Vehicle Emission Control Information Label (49 State)
4
5
MOTORCYCLE
MFG BY VICTORY MOTORCYCLE DIVISION, POLARIS INDUSTRIES INC.
GVWR-1075 Lbs (488 Kg) GAWR F-374 Lbs (170Kg) WITH 34 psi (235KPA) MT90HB16 71H
GAWR R-701 Lbs (318Kg) WITH 40 psi (250KPA) 160/80HB16 75H
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY
STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
7078771
MOTORCYCLES
USA
MOTORCYCLES
USA
R
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11
SAFETY INFORMATION
Important Labels
Your vehicle has a number of warning labels. Please read and understand them
before riding your motorcycle.
1. Tire Information (located on lower swing arm)
2. USA/Flag
3. Fuel, Operation and Loading Decal
4. Vehicle Emission
5. VIN Decal
6. Fuse Box Layout
(Located in fusebox under left hand side cover) (see page 46)
5
3
6
1
2
4
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12
VEHICLE DESCRIPTION
Left Side of Machine
1
2
3
4
5
6
7
8
9
10
11
13
1
12
1. Left Turn Signal
2. Headlamp
3. Spark Plugs
4. Passenger Seat
5. Tail/Brake Lamp
6. Seat Latch (key)
7. Passenger Foot Rest
8. Oil Filter
9. Operator Foot Rest
10. Shift Lever
11. Oil Cooler
12. Rear Brake Reservoir (general location)
13. Front Fork
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