Polaris 2002 Snowmobile User manual

Read, understand, and follow all of the instructions
and safety precautions in this manual and on all
product labels.
Failure to follow the safety precautions could result
in serious injury or death.
WARNING
The engine exhaust from this
product contains chemicals known
to cause cancer, birth defects or
other reproductive harm.
PROPOSITION 65
WARNING
Snowmobile engines discharge fuel
and exhaust, which contain chemicals
known to the State of California to
cause cancer and birth defects or other
reproductive harm, onto the snow on
which they operate. Keep this engine
properly tuned and avoid unnecessary
idling and spillage during fueling.

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What’s the hottest thing on snow?
Our new web site. It’s designed just for YOU!
STechnical tips
SNew product introductions
SEvent schedules
SParts and Service Manual information
SExciting details about The Way Out
Check it out...
www.polarisindustries.com/owner

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-NOTES-

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WELCOME
Thank you for purchasing a Polaris snowmobile, and welcome to our
world-wide family of Polaris enthusiasts. Polaris proudly produces an
exciting line of recreational products, including snowmobiles,
all-terrain vehicles, personal watercraft, utility vehicles, and Victory
motorcycles.
We believe Polaris sets the standard of excellence for all snowmobiles
manufactured in the world today. Many years of experience in
engineering, design, and development have gone into making your
Polaris snowmobile the finest machine we’ve ever produced.
Follow the instructions and recommendations in this Owner’s Manual
for safe and enjoyable operation of your vehicle. Your Owner’s Manual
contains instructions for minor maintenance, but major repairs are
covered in the Polaris Service Manual and should be performed by a
Factory Certified MSD (Master Service Dealer) Technician.
Your Polaris snowmobile dealer knows your vehicle best and is
interested in your complete satisfaction. Return to your dealership for
all of your service needs during, and after, the warranty period.
Polaris also takes great pride in our PAA (Parts Apparel and
Accessories) which are available on our online store
www.purepolaris.com. Have your accessories and clothing delivered
right to your door!
Polaris and Polaris The Way Out are registered trademarks of Polaris
Industries Inc.
Copyright 2003
Polaris Industries Inc.
All Rights Reserved
Printed in the U.S.A.

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TABLE OF CONTENTS
Section 1 - How to Use This Manual 5 - 9.......
This section contains helpful information for owners and drivers and
illustrates the location of important identification numbers that should
be recorded in your Owner’s Manual.
Section 2 - Safety 11 - 34.....................
This section describes safe vehicle operation and identifies warning
decals and their locations.
Section 3 - Features and Controls 36 - 41......
This section illustrates the locations of your snowmobile’s controls and
features.
Section 4 - The Perfect Fit 43 - 63..............
This section explains how to tailor the suspension and other features
for an optimum riding experience.
Section 5 - Getting Ready to Ride 65 - 71.......
This section explains procedures that must be performed before riding.
Section 6 - Operation 73 - 93..................
This section explains proper engine break-in, operation of features, and
operating procedures.
Section 7 - Maintenance 95 - 155..............
This section defines your role, and your dealer’s role, in your
snowmobile’s regular maintenance.
Section 8 - Troubleshooting 157 - 166..........
This section is a quick reference guide to solving problems.
Section 9 - Warranty 170 - 175.................
This section contains specific warranty information.

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SECTION 1 - HOW TO USE THIS MANUAL
Important Notes for Drivers 6.................
Preservation Of The Environment 7 - 8........
Vehicle Identification Numbers 9..............
Section 1 contains helpful information for owners and drivers and
illustrates the location of important identification numbers that should
be recorded in your Owner’s Manual. It also defines your role in
protecting and respecting your environment while experiencing The
Way Out.

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HOW TO USE THIS MANUAL
Important Notes For Owners And Drivers
nAfter reading this manual, store it in the snowmobile for
convenient reference. It should remain with the snowmobile when
sold.
nThis manual contains the latest information at the time of printing.
We reserve the right to make product changes and improvements
without notice.
nThe illustrations and photos used in this manual are general
representations. Your model may differ.
nFollow the maintenance program outlined in this manual.
Preventive maintenance ensures that critical components of the
snowmobile are inspected by your dealer at specific mileage
intervals.
nYou and your dealer must complete the registration form included
with your snowmobile and forward it to us. This completed
form is necessary to ensure warranty coverage.
nProtect and preserve your right to ride by joining your local trail
riding clubs.

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HOW TO USE THIS MANUAL
Preservation Of The Environment
Please operate your snowmobile with consideration for the protection
and preservation of our environment.
Noise Level
One of the most publicized issues about snowmobiles is noise. The
Society of Automotive Engineers (SAE), the standard-setting body for
snowmobile development, recommends that snowmobiles conform to
prescribed sound levels.
Polaris snowmobiles are engineered to conform to these SAE
standards. Our muffler systems are designed to reduce noise levels and
must not be altered or removed. The sound of your snowmobile may
not be welcome to non-snowmobilers, so you have a responsibility to
operate your snowmobile with concern for others. We do our part by
manufacturing quieter machines; we ask your help to further reduce the
impact of noise by operating your snowmobile safely and responsibly.
Air Pollution
Polaris engineers continuously investigate ways to reduce emission
levels of two-stroke engines. We expect our efforts to lead to the
reduction of potential air pollution.
In addition to our technological research, we encourage government
agencies, manufacturers, distributors, dealers, ecologists, and other
interested parties to work together to develop data on environmental
topics.

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HOW TO USE THIS MANUAL
Preservation Of The Environment
Polaris is committed to supporting an environmental education
campaign. We encourage state and provincial governments across the
snowbelt to adopt rigorous safety training programs that encourage
protection of our environment, including wildlife and vegetation.
Snowmobile clubs and other organizations are working together to
protect our environment. Please support their efforts and do your part
to preserve and protect our environment.
Respect your snowmobile;
respect your environment;
and you will earn
the respect of everyone.