Polaris 120 User manual

Pantone 426C
Snowmobile Owner's Manual
for Maintenance and Safety

Pantone 426C
For your nearest Polaris dealer,
call 1-800-POLARIS
or visit www.polarisindustries.com
Polaris Sales Inc.,
2100 Hwy. 55, Medina, MN 55340
Phone [phone]
Part No. 9922313 Rev 01
Printed in USA

WARNING
Read, understand, and follow all of the instructions and safety precautions in
this manual and on all product labels.
Failure to follow the safety precautions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.

The text is printed on 100% recycled
with 40% post-consumer waste (PCW).

1
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-
wide family of Polaris enthusiasts. Visit us online at www.polarisindus-
tries.com for the latest news, new product introductions, upcoming
events, career opportunities and more.
At Polaris we proudly produce an exciting line of utility and recreational
products.
• Snowmobiles
• All-terrain vehicles (ATVs)
•RANGER®utility vehicles
• Victory Motorcycles®
We believe Polaris sets a standard of excellence for all utility and recre-
ational vehicles manufactured in the world today. Many years of experi-
ence have gone into the engineering, design, and development of your
Polaris vehicle, making it the finest machine we've ever produced.
We also take great pride in our complete line of apparel, parts and acces-
sories, available through our online store at www.purepolaris.com. Have
your accessories and clothing delivered right to your door!

2
WELCOME
Dear Parents:
We believe your children should have the opportunity to enjoy The Way
Out experience along with you. We've provided this owner's manual to
assist you and your children in learning about the safe operation and
care of your new Polaris snowmobile. Please review the information in
this manual with any child who may operate the snowmobile. Help your
children learn to operate the snowmobile with safety as a top priority.
Help them also learn to show respect for our environment and for the
rights of others while operating the snowmobile. Since the operator will
be a newcomer to the exciting winter sport of snowmobiling, please be
sure he/she understands this information before riding the snowmobile.
Never allow a child to operate the snowmobile without adult supervi-
sion.
This Owner's Manual contains instructions for minor maintenance, but
major repairs are covered in the Polaris Service Manual and should be
performed by a factory certified Master Service Dealer®(MSD) techni-
cian. Be sure to return to your dealership for all of your service needs
during, and after, the warranty period.
The preventive maintenance program outlined in this manual is
designed to ensure that all critical components on your child's snowmo-
bile are thoroughly inspected at various intervals. If you have any ques-
tions about the snowmobile, contact a Polaris dealer for assistance. See
page 82 for the part numbers of Polaris products.

3
WELCOME
Dear Children:
Before you ride your new Polaris snowmobile, there are some important
things that you need to know. Your parents and Polaris want you to
enjoy riding your new snowmobile, and that's why you need to read and
understand the information in your owner's manual.
Ask your parents to explain anything you don't understand, and pay
close attention to the warnings and instructions you read. Your safety
and the safety of others is the most important thing to think about at all
times.
As the driver of the snowmobile, you must learn how to keep yourself
and those around you safe while you're riding. So read your manual, and
then enjoy riding your new Polaris snowmobile!

4
POLARIS and THE WAY OUT are registered trademarks of Polaris Industries Inc.
Copyright 2009 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrep-
ancies may result between the actual vehicle and the information presented in this publi-
cation. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2010 120 Snowmobile Owner's Manual
P/N 9922313

5
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Important Notes for Owners and Drivers. . . . . . . . . . . . 6
Preservation of the Environment. . . . . . . . . . . . . . . . . . 7
Vehicle Identification Numbers . . . . . . . . . . . . . . . . . . . 9
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Youth Section . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Know Your Snowmobile . . . . . . . . . . . . . . . . . . . . . . . 14
Pre-Ride Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Riding Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Adult Section . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pre-Ride Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operation Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Component Identification. . . . . . . . . . . . . . . . . . . . . . . 40
Break-In Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Emission Control Information . . . . . . . . . . . . . . . . . . . 48
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 79
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 80
Polaris Products. . . . . . . . . . . . . . . . . . . . . . . . 82
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . 94
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

6
INTRODUCTION
Important Notes for Owners and Drivers
After reading this manual, store it in the snowmobile for convenient ref-
erence. It should remain with the snowmobile when the snowmobile is
sold.
You and your dealer must complete the registration form included with
your snowmobile and forward it to us. This completed form is necessary
to ensure warranty coverage.
NOTE: The illustrations and photos used in this manual are general represen-
tations. Your model may differ.
PARENTS: Do not allow anyone under the age of six (6) to operate this
machine. Review the information in this manual with any child who
may be operating the snowmobile. It is up to you to teach any operator
the proper and safe way to ride a snowmobile. You must set boundaries
and adhere to them, keeping the operator's safety foremost in your mind.
Never allow a child to operate this machine without adult supervision.
These units are not designed for adult use. Serious damage to the vehicle
may occur if the maximum rider weight capacity is exceeded. Never
exceed the maximum rider weight capacity. See page 80.
CHILDREN: Before you ride your new Polaris snowmobile, there are
some important things that you need to know. Your safety and the safety
of others is the most important thing to think about at all times. As the
driver of the snowmobile, you must learn how to keep yourself and
those around you safe while you're riding.
Pay attention when you see this symbol:
IMPORTANT
Parents should sit down with their children and read the Youth Section with
them before allowing them to use this snowmobile. Parents must also read the
Adult Section before allowing their children to ride this snowmobile.
This is the safety alert symbol. When you see this symbol on your
snowmobile or in this manual it means PAY ATTENTION because you
could die or be seriously hurt if you don't follow the instructions.