Polaris Hawkeye 9922016 User manual

1
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-
wide family of Polaris owners. We proudly produce an exciting line of
utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• Quadricycles
•RANGER utility vehicles
• Victory motorcycles
Always follow the instructions and recommendations in this manual.
The manual contains instructions for minor maintenance, but informa-
tion about major repairs is outlined in the Polaris Service Manual and
should be performed only by a Factory Certified Master Service Dealer
(MSD) Technician. Please see your dealer for all of your service needs
during (and after) the warranty period.
For more information about Polaris, visit us online at www.polarisin-
dustries.com.

2
POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-
tries Inc.
Copyright 2008 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrep-
ancies may result between the actual vehicle and the information presented in this publi-
cation. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2009 Hawkeye 2X4 Owner’s Manual
P/N 9922016

3
TABLE OF CONTENTS
Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features and Controls . . . . . . . . . . . . . . . . . . . 20
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Emission Control Systems . . . . . . . . . . . . . . . 53
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Polaris Products. . . . . . . . . . . . . . . . . . . . . . . 105
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 106
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 110
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 117
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

4

5
KNOW YOUR VEHICLE
As the operator of the vehicle, you are responsible for your personal
safety, the safety of others, and the protection of our environment. Read
and understand your owner's manual, which includes valuable informa-
tion about all aspects of your vehicle, including safe operating proce-
dures.
Ride responsibly. Know all laws and regulations concerning the opera-
tion of this vehicle in your area.
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a Polaris key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Frame VIN: _____________________________________________________________
Engine Serial Number: ____________________________________________________
Key Number: ___________________________________________________________
####
VIN Engine Serial Number
Key Number

6
SAFETY
Operator Safety
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and sym-
bols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol, on your vehicle or in this manual, alerts you to the
potential for injury.
WARNING
The safety alert warning indicates a potential hazard that may result in serious
injury or death.
CAUTION
The safety alert caution indicates a potential hazard that may result in minor
injury or damage to the vehicle.
CAUTION
A caution indicates a situation that may result in damage to the vehicle.
NOTE
A note will alert you to important information or instructions.

7
SAFETY
Operator Safety
Safety Training
When you purchased your new Polaris vehicle, your dealer offered a
hands-on safety training course. You were also provided with printed
materials that explain safe operating procedures. Review this informa-
tion on a regular basis.
If you purchased your vehicle from a party other than a Polaris dealer,
please request free safety training from any authorized Polaris dealer.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited
for anyone under 16 years of age.
Equipment Modifications
The warranty on your Polaris vehicle may be terminated if any equip-
ment has been added, or if any modifications have been made, that
increase speed or power.
NOTE: The addition of certain accessories, including (but not limited to) mow-
ers, blades, tires, sprayers and large racks may change vehicle han-
dling. Use only Polaris-approved accessories. Know their function and
effect on the vehicle.
WARNING
Failure to follow the warnings in this manual can result in serious injury or
death. This vehicle is not a toy and can be hazardous to operate. A collision
or rollover can occur quickly, even during routine maneuvers, if you fail to
take proper precautions.
Read and understand your owner's manual and all warnings before operating
this vehicle.

8
SAFETY
Operator Safety
Read and understand all warnings, cautions
and operating procedures in this manual and
on the safety labels before operating this
vehicle.
Never operate this vehicle without proper
instruction. Take a training course. Beginners
should receive training from a certified
instructor. Contact an authorized Polaris
dealer or visit the Polaris web site at
www.polarisindustries.com.
Never permit others to operate this vehicle unless they have read and under-
stand this manual and all product labels, and have completed a certified safety
training course.
Never carry a passenger. The purpose of the
long seat is to allow the operator to shift
position as needed during operation. It is not
intended for carrying passengers.
Never allow anyone under 16 years of age to
operate this vehicle.
WARNING
Serious injury or death can result if you do not follow the instructions and pro-
cedures listed here and throughout this manual.

9
SAFETY
Operator Safety
Always wear an approved helmet
that fits properly. Wear eye protec-
tion (goggles or face shield),
gloves, boots, long sleeves and
long pants.
Never consume alcohol or drugs before
or while operating this vehicle.
Never operate at excessive speeds. Travel
and turn at speeds appropriate for the ter-
rain, visibility, operating conditions and
your experience.
Never attempt jumps or other stunts.

10
SAFETY
Operator Safety
Always inspect your vehicle before
each use to verify that it's in safe oper-
ating condition. Follow the inspection
and maintenance procedures outlined
in this manual. See page 35.
Keep both hands on the handlebars.
Keep both feet on the footrests.
Always travel slowly when operating on
unfamiliar terrain. Use extra caution.
Use caution when operating on rough,
slippery or loose terrain.

11
SAFETY
Operator Safety
Always follow the procedures outlined in this man-
ual for turning. Never turn sharply at excessive
speeds, which can lead to vehicle overturn. See
page 41.
If this vehicle has been involved in an accident,
always have an authorized Polaris dealer inspect
the entire vehicle for possible damage, including
(but not limited to) brake, throttle and steering sys-
tems.
Always follow the procedures outlined in this man-
ual for driving on hills. See page 43. Never operate
on hills too steep for this vehicle or for your abili-
ties. Practice on smaller hills before attempting
larger hills. Avoid climbing hills steeper than 15°.
Always follow the procedures outlined in this man-
ual for driving downhill and for braking on hills. See
page 45.
Always follow the procedures outlined in this manual
for crossing the side of a hill. See page 44. Never
attempt to turn this vehicle around on any hill until
you've mastered (on level ground) the turning tech-
nique outlined in this manual.

12
SAFETY
Operator Safety
Always follow the procedures outlined in
this manual for braking if you stall or roll
backwards while climbing a hill. Never
back down a hill. See page 46.
Always follow the procedures outlined in this manual for operating over obsta-
cles. See page 50.
Always follow the procedures outlined in this manual for operating on slippery or
loose surfaces. Use extra caution. Always avoid skidding or sliding. See page
42.
Always follow the procedures outlined in
this manual for driving through water.
Never drive through deep or fast-flowing
water. See page 48.
Always follow the procedures outlined in this manual for driving in reverse. See
page 51.
Always use the size and type of tires
specified for your vehicle. Maintain the
proper tire pressure.

13
SAFETY
Operator Safety
Never modify this vehicle through
improper installation or use of acces-
sories.
Never exceed the stated load capacity for your vehicle. Cargo must be properly
distributed and securely attached. Reduce speed and follow the instructions in
this manual for carrying cargo or towing. Allow a greater distance for braking.
Never operate this vehicle on a frozen body of water.
Always avoid operating this vehicle on paved surfaces, including sidewalks,
driveways, parking lots and streets. Never operate this vehicle on a public
street, road or highway, including a dirt or gravel road.
Always remove the ignition key when
the vehicle is not in use to prevent
unauthorized use or accidental start-
ing.
Hot components can cause serious burns and fire. Do not touch hot exhaust
system components. Always keep combustible materials away from the exhaust
system.
For more information about safety, contact an autho-
rized Polaris dealer or visit the Polaris web site at
www.polarisindustries.com.

14
SAFETY
Safety Decals and Locations
Warning decals have been placed on the vehicle for your protection.
Read and follow the instructions of the decals on the vehicle carefully. If
any of the decals depicted in this manual differ from the decals on your
vehicle, always read and follow the instructions of the decals on the
vehicle.
If any decal becomes illegible or comes off, contact your Polaris dealer
to purchase a replacement. Replacement safety decals are provided by
Polaris at no charge. The part number is printed on the decal.
General Warning
WARNING
Improper ATV use can result in
SEVERE INJURY or DEATH
ALWAYS USE AN APPROVED
HELMET AND PROTECTIVE
GEAR
NEVER USE ON PUBLIC ROADS
NEVER CARRY PASSENGERS
NEVER USE WITH DRUGS OR
ALCOHOL
NEVER operate:
• without proper training or instruction
• at speeds too fast for your skills or the conditions
• on public roads - a collision can occur with another vehicle
• with a passenger - passengers affect balance and steering and increase risk
of losing control
ALWAYS:
• use proper riding techniques to avoid vehicle overturns on hills and rough ter-
rain and in turns
• avoid paved surfaces - pavement may seriously affect handling and control
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
7175376
+

15
SAFETY
Safety Decals and Locations
Discretionary Warning
WARNING
• Never operate this ATV on HILLS
steeper than 25 degrees 25°.
To prevent overturn on hilly ter-
rain, use throttle and brakes grad-
ually, and shift weight uphill.
• REVERSE operation can be dan-
gerous even at low speeds. Steer-
ing becomes difficult. To prevent
loss of control, avoid sudden brak-
ing or sharp turns.
7175511
Tire Pressure/Load Warning
WARNING
Improper tire pressure or overloading can
cause loss of control.
Loss of control can result in severe injury
or death.
• Cold tire pressure:
Front: 5.0 psi (34.5 kPa)
Rear: 5.0 psi (34.5 kPa)
• Maximum weight capacity: 385 lbs.
(175 kg)
7175442
+
+

16
SAFETY
Safety Decals and Locations
“No Passenger” Warning
WARNING
NEVER ride as a passenger.
Passengers can cause a loss of control, resulting in SEVERE INJURY or
DEATH.
7175378
Age 16 Warning
WARNING
Operating this ATV if you are under the age of 16 increases your chance of
severe injury or death.
NEVER operate this ATV if you are under age 16.
7175374
+
“No Passenger”
Warning
+
Clutch Cover
Warning
+
Age 16 Warning
+
+
Rack
Warning
Rack
Warning

17
SAFETY
Safety Decals and Locations
Clutch Cover Warning
WARNING
NO STEP
• Moving parts hazard under belt-clutch guard. To prevent serious injury, do not
operate vehicle with guard removed.
• Do not modify engine or clutch. Doing so can cause part failure, possible
imbalance, and excessive engine RPM, which can result in serious injury or
death.
Rack Warning, Front and Rear
WARNING
• DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may
result causing severe injury or death. Tow only from tow hooks or hitch.
• Max Rack Loads: Front 70 lbs. (32 kg) Rear 100 lbs. (46 kg)
Reverse Override Warning (4X4 Models)
WARNING
Improper use of override button can lead to loss of control resulting in severe
injury or death. Do not activate override while throttle is engaged. Always apply
throttle gradually, while in reverse.
Override Switch (2X4 Models)
Reverse speed is limited. Reverse override is controlled by the override switch.
See your Owner's Manual.
All Wheel Drive Switch (4X4 Models)
Do not push switch to engage AWD if the rear wheels are spinning. This may
cause severe drive shaft and clutch damage. See your Owner's Manual.
Hitch Capacity Label
TRAILER MAX WEIGHT:
750 LBS. (340 KG) ON LEVEL GROUND
HITCH MAX. VERTICAL WEIGHT: 75 LBS. (34 KG)

18
SAFETY
Safe Riding Gear
Always wear protective clothing to reduce the chance of injury.
Helmet
Always wear a helmet that meets or exceeds established safety stan-
dards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
Helmet
Eye Protection
Gloves
Boots
Long Pants
Long
Sleeves
E
4
051039
0006.31