Polaris RZR XP TURBO S 2019 Guide

Owner's Manual
For Maintenance and Safety
RZR XP® TURBO S
RZR XP® 4 TURBO S
RZR XP® TURBO S VELOCITY
RZR XP® 4 TURBO S VELOCITY

WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine expect as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
code with your smartphone.
!

2019 RZR Owner’s Manual
XP Turbo S
XP 4 Turbo S
XP Turbo S Velocity
XP 4 Turbo S Velocity

POLARIS® and RZR® are trademarks of POLARIS Industries Inc.
Copyright 2018 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in U.S.A.
9929465 Rev 02

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle, making it the finest machine we’ve ever produced.
• Snowmobiles
• SPORTSMAN® All-terrain vehicles
• Low emission vehicles (LEVs)
•RANGER® utility vehicles
• BRUTUS® work vehicles
• SLINGSHOT® three wheel
motorcycles
• RZR® sport vehicles
• GEM® vehicles
• INDIAN® motorcycles
• POLARIS POWER® generators
• POLARIS DEFENSE® combat
vehicles
• Timbersled® Snow Bikes
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer® (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during, and after, the warranty period.
3
WELCOME

The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
SAFETY ALERT WARNING indicates a hazardous situation which, if not
avoided, COULD result in serious injury or death.
CAUTION
SAFETY ALERT CAUTION indicates a hazardous situation which, if not
avoided, COULD result in minor to moderate injury.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle
damage or property damage.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
NOTICE
NOTICE provides key information by clarifying instructions.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
4
SAFETY SYMBOLS AND SIGNAL WORDS

Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety.......................9
Features and Controls . . . . . . . . . . . . . . 31
Operation . . . . . . . . . . . . . . . . . . . . 79
Winch Guide. . . . . . . . . . . . . . . . . . . 101
Emission Control Systems . . . . . . . . . . . . . 111
Maintenance . . . . . . . . . . . . . . . . . . 113
Specifications . . . . . . . . . . . . . . . . . . 189
Polaris Products . . . . . . . . . . . . . . . . . 193
Troubleshooting . . . . . . . . . . . . . . . . . 195
Warranty . . . . . . . . . . . . . . . . . . . . 203
Maintenance Log . . . . . . . . . . . . . . . . 213
5
TABLE OF CONTENTS

6

INTRODUCTION
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your
vehicle. A free extra copy of the DVD can be obtained by contacting your
local POLARIS dealer. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16
and have a valid driver’s license to operate this vehicle.
• All riders must be able to sit with backs against the seat, both feet flat on the
floor and both hands on the steering wheel (if driving) or on a passenger
hand hold.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep
hands, feet and all other body parts inside the vehicle at all times.
• Always wear a seat belt when riding in this vehicle. Always wear a helmet,
eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle
boots.
• Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
• Complete the steps described in the New Operator Driving Procedures
section. Never allow a guest to operate this vehicle until the guest has
completed the New Operator Driving Procedures.
7
INTRODUCTION

VEHICLE IDENTIFICATION NUMBERS
Record your vehicle’s identification number q, engine serial number w, and key
number ein the spaces provided. Remove the spare key and store it in a safe
place. An ignition key can be duplicated only by ordering a POLARIS key blank
(using your key number) and mating it with one of your existing keys. The
ignition switch must be replaced if all keys are lost.
Vehicle Model Number:
Vehicle Identification Number:
Engine Serial Number:
Key Number:
8
INTRODUCTION

SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you
and any family members who will be riding this vehicle to take a training course
ROHVA (Recreational Off-Highway Vehicle Association) provides both an online
safety e-course and a hands-on safety course. To access this valuable training,
visit www.rohva.org.
Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself
with all laws and regulations concerning the operation of this vehicle in your
area.
We strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance program
is designed to ensure that all critical components on your vehicle are thoroughly
inspected at specific intervals.
For more information about recreational off-road vehicle safety in the
United States, visit www.rohva.org or call POLARIS at 1-800-342-3764.
9
SAFETY

SAFE RIDING GEAR
The driver and all passengers must wear helmet q,
eye protection w, long-sleeve shirt e, gloves r, long
pants t, over-the-ankle boots y, and seat belt at all
times. Protective gear reduces the chance of injury.
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia
and Oceania bear the ECE 22.05
label. The ECE mark consists of a
circle surrounding the letter E,
followed by the distinguishing
number of the country which has
granted approval. The approval
number and serial number will also
be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
10
SAFETY

BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust
system can elevate temperatures in the driver and passenger cab area. The
condition occurs most frequently when a vehicle is being operated in high
ambient temperatures at low speeds and/or high load conditions for an extended
period of time. The use of certain windshield, roof and/or cab systems may
contribute to this condition by restricting airflow. Any discomfort due to heat
buildup in this area can be minimized by wearing proper riding apparel and by
varying speeds to increase airflow.
11
SAFETY

SAFETY LABELS AND LOCATIONS
Warning labels qhave been placed on the vehicle for your protection. Read
and follow the instructions of the labels on the vehicle carefully. If any of the
labels depicted in this manual differ from the labels on your vehicle, always read
and follow the instructions of the labels on the vehicle
If an informational or graphic label becomes illegible or comes off, contact your
POLARIS dealer to purchase a replacement. Replacement safety labels are
provided by POLARIS at no charge. The part number is printed on the label.
PROPER USE WARNING
WARNING:
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive or ride after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off-highway
vehicle access) - collisions with cars and trucks can occur.
Turbo S / Turbo S Velocity: Do not exceed seating capacity: 2 occupants.
Turbo 4 S / Turbo 4 S Velocity: Do not exceed seating capacity: 4
occupants.
RIDERS WARNING
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk of injury:
• Keep a firm grip on the steering wheel or hand holds and brace yourself.
• Do not put any part of your body outside of the vehicle for any reason.
12
SAFETY

DRIVE RESPONSIBLY WARNING
WARNING:
Drive Responsibly
Rollovers have caused severe injuries and death, even on flat, open areas.
Avoid loss of control and rollovers:
• Avoid abrupt maneuvers, sideways
sliding, skidding or fishtailing, and
never do donuts.
• Slow down before entering a turn.
• Avoid hard acceleration when
turning, even from a stop.
• Plan for hills, rough terrain, ruts and
other changes in traction and terrain.
• Avoid paved surfaces.
• Avoid sidehilling (riding across
slopes).
SEAT BELT WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH.
Be Prepared
• Fasten seat belts.
• Wear an approved helmet and protective gear.
• ALWAYS use cab nets and/or doors.
• Each rider must be able to sit with back against
seat, feet flat on the floor, and hands on steering
wheel or hand holds. Stay completely inside the
vehicle.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS
AND WARNINGS. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA
TRAINING (rohva.org).
13
SAFETY

LOAD / PASSENGER / TIRE PRESSURE WARNING
The Load / Passenger / Tire Pressure Warning qis located at the rear of the
vehicle in the cargo box.
• Never carry passengers in cargo box.
• Passengers can be thrown off. This can cause serious injury or death.
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF
CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
• Reduce speed and allow greater distance for braking when carrying cargo.
• Overloading or carrying tall, off-center, or unsecured loads will increase your
risk of losing control. Loads should be centered and carried as low as possible
in box.
• For stability on rough or hilly terrain, reduce speed and cargo.
RZR XP TURBO S
/ RZR XP TURBO
S VELOCITY
RZR XP 4 TURBO
S / RZR XP 4
TURBO S
VELOCITY
MAXIMUM CARGO BOX LOAD 300 lbs. (136 kg) 300 lbs. (136 kg)
TIRE PRESSURE IN PSI (KPa) FRONT 16 (110)
REAR 16 (110)
FRONT 16 (110)
REAR 16 (110)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF
OPERATOR, PASSENGERS,
CARGO AND ACCESSORIES
740 lbs. (336 kg) 900 lbs. (408 kg)
Read Operation and Maintenance Manual for more detailed loading
information.
14
SAFETY

FUEL TRANSPORT WARNING
NEVER carry fuel or other flammable liquids on this
vehicle.
Failure to follow this instruction could lead to serious
burn injuries or death.
BELT DEBRIS WARNING
Improper service or maintenance of this
PVT system can result in vehicle
damage, SEVERE INJURY or DEATH.
Always look for and remove debris
inside and around the clutch and vent
system when replacing the belt.
Read owner’s manual or see authorized
dealer.
qBelt Debris Warning
AIR BOX CAUTION
CAUTION:
Use a Polaris approved air filter. The
use of a non-Polaris approved air filter
may cause engine damage. Before
installing filter, ensure there is no dirt or
debris in the clean side of the intake
tube. The air filter must be properly
seated before the lid is reinstalled.
Please reference your owner’s manual
for additional information regarding air
filter service.
qAir Box Caution
15
SAFETY

ROOF WARNING
NOTE
This page only applies to RZR XP 4 Turbo S vehicles produced prior to
January 7th, 2019. To identify your vehicle’s build date, reference the vehicle
identification sticker as shown on page 8 or the vehicle purchase documents.
WARNING
DO NOT REMOVE ROOF
Roof is part of Roll Over Protective Structure (ROPS)
Roof Warning Decal q
16
SAFETY

INTERNATIONAL WARNING LABELS
GENERAL ALERT
Read your owner’s manual. Never allow
anyone under 16 years of age to operate this
vehicle. Never use alcohol or drugs before or
while driving or riding. Do not allow operation
on public roads (unless designated for off-
highway vehicle access). Wear approved
helmet, goggles, and protective clothing.
Always wear seat belts. Always use the cab
nets or doors. Avoid operating in a manner
that could result in a rollover. Avoid exhibition
driving.
INTAKE ALERT
Use a Polaris approved air lter. The use of a
non-Polaris approved air lter may cause
engine damage. Before installing  lter
ensure there is no dirt or debris in the clean
side of the intake tube. The air lter must be
properly seated and the hinges fully inserted
when the lid is reinstalled. Please reference
your owner’s manual for additional
information regarding the air lter service.
CLUTCH COVER ALERT
Read your owner’s manual. Keep body parts
away from belt.
FUEL RECOMMENDATION ALERT
Always read and understand your owner's
manual. Always use recommended fuel type
found in owner's manual.
17
SAFETY

FUEL / LOAD / PASSENGER / TIRE PRESSURE ALERTS
RZR XP Turbo S / RZR XP Turbo S Velocity
Never carry passengers in cargo box. Passengers can be thrown off. This can
cause serious injury or death. Read owner’s manual. Never carry or transport
fuel on this vehicle.
MAXIMUM CARGO
BOX LOAD
TIRE PRESSURE
(IN KPA/BAR) MAXIMUM CAPACITY
136 kg Front: 110 kPa/1,1 bar
Rear: 110 kPa/1,1 bar
Occupants: 2
(Occupants + Tow
Load) Weight: 336 kg
RZR XP 4 Turbo S / RZR XP 4 Turbo S Velocity
Never carry passengers in cargo box. Passengers can be thrown off. This can
cause serious injury or death. Read owner’s manual. Never carry or transport
fuel on this vehicle.
MAXIMUM CARGO
BOX LOAD
TIRE PRESSURE
(IN KPA/BAR) MAXIMUM CAPACITY
136 kg Front: 110 kPa/1,1 bar
Rear: 110 kPa/1,1 bar
Occupants: 4
(Occupants + Tow
Load) Weight: 408 kg
18
SAFETY