Polaris Sportsman XP Touring 1000 User manual

PMS 419
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
Owner's Manual
for Maintenance and Safety
2017
Scrambler ® 1000
Scrambler ® XP 1000
Scrambler ® XP 1000 Zugmachine
Sportsman ® 1000
Sportsman ® XP 1000
Sportsman ® XP 1000 Zugmachine
Sportsman ® Touring XP 1000

1
2017 Owner’s Manual
Scrambler® 1000
Scrambler® XP 1000
Sportsman® 1000
Sportsman® XP 1000
Sportsman® XP 1000 Zugmachine
Sportsman® Touring XP 1000

2
POLARIS®, SCRAMBLER® and SPORTSMAN® are trademarks of POLARIS
Industries Inc.
Copyright 2016 POLARIS Industries Inc. All information contained within this
publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor
discrepancies may result between the actual vehicle and the information presented in
this publication. Depictions and/or procedures in this publication are intended for
reference use only. No liability can be accepted for omissions or inaccuracies. Any
reprinting or reuse of the depictions and/or procedures contained within, whether whole
or in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as
translations of the original instructions.
P/N 9927460

3
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Features and Controls . . . . . . . . . . . . . . . . . . . 27
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Winch Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Emission Control Systems . . . . . . . . . . . . . . . 95
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 143
POLARIS Products. . . . . . . . . . . . . . . . . . . . . 147
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 148
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 160
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

4
INTRODUCTION
Thank you for purchasing a POLARIS vehicle, and welcome to our
world-wide family of POLARIS enthusiasts. Be sure to visit us online at
www.polaris.com for the latest news, new product introductions,
upcoming events, career opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and
recreational products.
Always follow the instructions and recommendations in this manual.
The manual contains instructions for minor maintenance, but
information about major repairs is outlined in the POLARIS Service
Manual and should be performed only by a factory-certified Master
Service Dealer® (MSD) technician. Please see your dealer for all of
your service needs during (and after) the warranty period.
• Snowmobiles • RZR®sport vehicles
• All-terrain vehicles (ATVs) • GEM® electric vehicles
• Low emission vehicles (LEVs) • VICTORY® motorcycles
•RANGER®utility vehicles • INDIAN® motorcycles
•BRUTUS®work vehicles • POLARIS POWER® generators
• SLINGSHOT® three wheel
motorcycles
• POLARIS DEFENSE® combat
vehicles

5
INTRODUCTION
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and
symbols are used. Become familiar with their meanings before reading
the manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in
death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in
death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.

6
INTRODUCTION
Polaris Sales Europe Sàrl
Route de I’Etraz
Business Center A5
1180 Rolle, Switzerland
Telephone [phone]
DECLARATION OF CONFORMITY
January 1, 2016
Polaris Sales Europe Sàrl declares that the vehicle(s)
listed below conform to the essential requirements
applicable to all terrain vehicles.
APPLICABLE EUROPEAN DIRECTIVES: TEST / EVALUATION METHODS
2006/42/EC as amended
(Machinery Directive)
EN 15997
2004/108/EC as amended
(EMC Directive)
UNECE R10
97/24/EC Chapter 8
MODEL COMMERCIAL NAME SERIAL NUMBER
A_ _SX _ 95_ _
(All combinations)
Sportsman XP 1000
Zugmachine
TAPS_ _95_G_ _ _ _ _ _ _
(All combinations)
A_ _SX _ 95_ _
(All combinations)
Sportsman 1000
Sportsman XP 1000
Sportsman Touring XP 1000
TAPS_ _95_G_ _ _ _ _ _ _
(All combinations)
A_ _SV _ 95_ _
(All combinations)
Scrambler 1000
Scrambler XP 1000
TAPS_ _95_G_ _ _ _ _ _ _
(All combinations)

7
INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a POLARIS key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Frame VIN: _____________________________________________________________
Engine Serial Number: ____________________________________________________
Key Number: ___________________________________________________________
Engine Serial Number
Key Number
VIN

8
SAFETY
As the operator of the vehicle, you are responsible for your personal
safety, the safety of others (including your passenger), and the
protection of our environment. Read and understand your owner's
manual, which includes valuable information about all aspects of your
vehicle, including safe operating procedures.
Ride responsibly. Know all laws and regulations concerning the
operation of this vehicle in your area.
Failure to follow the warnings in this manual can result in serious injury
or death. This POLARIS vehicle is not a toy and can be hazardous to
operate. A collision or rollover can occur quickly, even during routine
maneuvers, if you fail to take proper precautions.
Read and understand your owner's manual and all warnings before oper-
ating this POLARIS vehicle.
Safety Training
Never operate this vehicle without proper instruction. Take a training
course.
For more information about safety, contact an authorized POLARIS
dealer or visit the POLARIS web site at www.polaris.com.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited
for anyone under 16 years of age.
Never allow anyone under 12 years of age to ride as a passenger on a 2-
up vehicle.
WARNING

9
SAFETY
Restrictions
Towing is approved OFF-ROAD ONLY unless your vehicle is approved
for on-road operation. See your POLARIS dealer about configuring the
vehicle to be certified to tow a trailer on-road.
Equipment Modifications
The warranty on your POLARIS vehicle may be terminated if any
equipment has been added, or if any modifications have been made, that
increase speed or power.
The addition of certain accessories, including (but not limited to) mowers,
blades, tires, sprayers and large racks may change vehicle handling. Use only
POLARIS-approved accessories. Know their function and effect on the vehicle.

10
SAFETY
Rider Safety
Serious injury or death can result if you do not follow the instructions and
procedures listed here and throughout this manual.
Read and understand all warnings, cautions and
operating procedures in this manual and on the
safety labels before operating the vehicle.
Never operate this vehicle without proper
instruction. Take a training course. Beginners
should receive training from a certified instructor.
Never permit others to operate the vehicle unless
they have read and understand this manual and all
product labels, and have completed a certified
safety training course.
Never allow anyone under 16 years of age to
operate this vehicle.
Never allow anyone under 12 years of age to ride
as a passenger on a 2-up vehicle.
Never carry a passenger on a 1-up vehicle.
Never carry more than one passenger on a 2-up
vehicle. Do not carry a passenger on a 2-up vehicle
until you have at least two hours of driving
experience with the vehicle. See page 68.
WARNING
<
16

11
SAFETY
Rider Safety
Operator and passenger must always wear an
approved helmet that fits properly. Wear eye
protection (goggles or face shield), gloves, boots,
long sleeves and long pants.
Never consume alcohol or drugs before or while
operating this vehicle.
Operating this ATV on public streets could result in a
collision with another vehicle.
Never operate an off-road vehicle on any public
street, road or highway, including dirt and gravel
roads (unless designated for off-highway use).
Zugmachine only: This vehicle is approved for
on-road operation.

12
SAFETY
Rider Safety
Always remove the ignition key when the vehicle
is not in use to prevent unauthorized use or
accidental starting.
Always wear an approved helmet that fits
properly. Wear eye protection (goggles or face
shield), gloves, boots, long sleeves and long
pants.
Never operate at excessive speeds. Travel and
turn at speeds appropriate for the terrain,
visibility, operating conditions, your skills and a
passenger’s skills.
Always use the size and type of tires specified
for your vehicle. Maintain the proper tire
pressure.

13
SAFETY
Rider Safety
Always inspect your vehicle before each use to
verify that it's in safe operating condition. See page
64. Follow the inspection and maintenance
procedures outlined in this manual.
Keep both hands on the handlebars. Keep both
feet on the footrests. A passenger should always
be seated behind the operator with both hands on
the passenger grab handles at all times. The
passenger should never hold on to the operator.
Always travel slowly when operating on unfamiliar
terrain. Use extra caution.
Always follow the procedures outlined in this
manual for turning. See page 67.
Never turn sharply at excessive speeds, which can
lead to vehicle overturn.
If the vehicle has been involved in an accident, always have an authorized
POLARIS dealer inspect the entire vehicle for possible damage, including (but
not limited to) brake, throttle and steering systems.

14
SAFETY
Rider Safety
Never attempt jumps or other stunts.
Always follow the procedures outlined in this manual for driving on hills. See
page 74.
Always move the 4X4 switch to 4WDC before ascending or descending a hill.
Operating on excessively steep hills could cause a rollover. Never operate on
hills too steep for the ATV or for your abilities.
• Never operate a 1-up ATV on hills steeper than 25°.
• Never operate a 2-up ATV on hills steeper than 15°.
Always follow the procedures outlined in this
manual for driving downhill and for braking on hills.
See page 77.
Always follow the procedures outlined in this
manual for crossing the side of a hill. See page 76.
Never attempt to turn the vehicle around on any hill
until you've mastered (on level ground) the turning
technique outlined in this manual. See page 78.

15
SAFETY
Rider Safety
Always follow the procedures outlined in this
manual for braking if you stall or roll backwards
while climbing a hill. Never back down a hill. See
page 75.
Always follow the procedures outlined in this manual for operating over
obstacles. See page 72.
Always follow the procedures outlined in this
manual for operating on slippery or loose surfaces.
Use extra caution. Always avoid skidding or
sliding. See page 70.
Always follow the procedures outlined in this
manual for driving through water. Never drive
through deep or fast-flowing water. See page 71.
Always follow the procedures outlined in this manual for driving in reverse. See
page 73.

16
SAFETY
Rider Safety
Gasoline is highly flammable and explosive under certain conditions.
• Use extreme caution whenever handling gasoline.
• Refuel with the engine stopped. Refuel outdoors or in a well-ventilated area.
• Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap
and water and change clothing.
Engine exhaust contains poisonous carbon monoxide and can cause loss of
consciousness resulting in severe injury or death. Never run an engine in an
enclosed area.
Never modify this vehicle through improper installation or use of accessories.
Never exceed the stated load capacity for your vehicle. Cargo must be properly
distributed and securely attached. Reduce speed and follow the instructions in
this manual for carrying cargo or towing. Allow a greater distance for braking.
Never operate the vehicle on a frozen body of water unless you have
independently verified that the ice is sufficiently thick to support the weight and
moving force of the vehicle, you and your cargo, together with any other
vehicles in your party.
Operating on paved surfaces may affect the handling and control of the vehicle
and could result in loss of control. Avoid sudden turns or swift movement of the
handlebars.
Always unlock the steering before starting the engine. See page 36.
Hot components can cause serious burns and fire. Do not touch hot exhaust
system components. Always keep combustible materials away from the exhaust
system.
For more information about safety, contact an authorized
POLARIS dealer or visit the POLARIS web site at
www.polaris.com.

17
SAFETY
Safe Riding Gear
Always wear protective clothing to reduce the chance of injury.
Helmet
Always wear a helmet that meets or exceeds established safety
standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
Helmet Eye Protection
Gloves
Boots
Long Pants
Long
Sleeves
E
4
051039
0006.31

18
SAFETY
Safe Riding Gear
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection.
Whenever riding a POLARIS vehicle, always wear shatterproof goggles
or use a shatterproof helmet face shield. POLARIS recommends
wearing approved Personal Protective Equipment (PPE) bearing
markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye
wear is kept clean.
Gloves
Off-road style gloves with knuckle pads are the best for comfort and
protection.
Boots
The best footwear is a pair of sturdy over-the-calf boots with low heels.
Clothing
Always wear long sleeves and long pants to protect arms and legs.
Riding pants with kneepads and a jersey with shoulder pads provide the
best protection.

19
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection.
Read and follow the instructions on each label carefully. If any of the
labels shown in this manual differ from the labels on your vehicle,
always read and follow the instructions of the labels on the vehicle.
Replacement safety labels are provided by POLARIS at no charge. The
part number is printed on the label.
Sportsman XP 1000 Zugmachine Labels
General Alert (7181539)
Before you operate this vehicle, read the owner’s manual. Never allow anyone
under 16 years of age to operate this vehicle. Wear approved helmet, goggles,
and protective clothing. Never use alcohol or drugs before or while operating.
NEVER carry a passenger. This vehicle is approved for onroad use.
Override Alert / 4X4 (AWD) Alert (7182094)
Improper use of override button can lead to loss of control resulting in severe
injury or death. Do not activate override while throttle is engaged. Always apply
throttle gradually while in reverse.
Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This
may cause severe drive shaft and clutch damage.
Hill Operation Alert (7181426)
Never operate this vehicle on HILLS steeper than 25°.
General Alert
Hill Operation Alert
Override Alert
4X4 (AWD) Alert
7182094
SPEEDO
REVERSE
OVERRIDE
7181426
<16 <16
7181539