Polini 250WH User manual

Use and maintenance manual
BOTTLE BATTERY

POLINI 250WH BOTTLE BATTERY MANUAL.
Polini Bottle Battery è un optional che fornisce ulteriori 250Wh di autonomia.
Polini bottle battery is an accessorize that provides additional 250WH of life.
For the proper positioning of the bottle battery it is mandatory to fix it using the Polini original system.
It is recommended connecting the bayonet plug and paying attention that the connection cable does not interfere when pedaling (Polini original cable
sold individually)
CORRECT USE OF THE BOTTLE BATTERY:
To use the bottle battery and the EBike battery correctly they both must be switched on and to have enough residual charge. The system self-manage the
battery consumption to make them discharge together and to achieve the longest travel. When switching the 500Wh battery the system will switch the
bottle battery On too (if connected) and the display will show both the % of charge at the right top of the screen (in the second screen the charge of both
the batteries will be shown at full screen).
! CAUTION! If the bottle battery will be connected to a main battery completely out of power the system will start regularly but with the assistance
limited to level 3.
To charge both the batteries it is recommended using the double connection cable - 955.830.033 and the 4A charger – 955.830.043 to optimize the
recharge time.
ACTIVATION OF THE E-P3+ SYSTEM WITH THE BOTTLE BATTERY CONNECTED
1. Turn the main battery ON using the on/off button. If the Bottle Battery is properly connected it will start automatically after some seconds
2. Select your preferred assist mode from 1 to 5 using the arrow buttons
3. The motor will start when the pedals start turning
4. Change the assist mode

ACTIVATION OF THE BOTTLE BATTERY ONLY
1. Switch the bottle battery ON, press the button placed in the upper side
(photo 1) wait till the 3 led light up.
2. The bottle battery will show the charge condition through the leds on
the upper side.
3. The bottle battery can be used to power different devices (pc, laptop,
smartphone, speakers etc) through the USB port placed underside.
(photo 2)
1
2
TURN E-P3+ SYSTEM OFF WITH BOTTLE BATTERY CONNECTED
To switch the E-P3+ system OFF with the Bottle Battery connected it is
recommended enter the function “switch off” on the Setting page of the
display (photo 3); to switch it off from the 500Wh main battery, the bottle
battery will not turn off and the system will stay ON with the assistance
limited to Level 3. To switch the Bottle Battery only keep pressed the button
positioned on the upper side. (photo 1) the led turns off.
3
SETTING
RESET TRIP
DRIVE MODE
SYSTEM
DIAGNOSTIC
INFO
POWER OFF
EXIT
3
POWER OFF
YES
NO
CHARGING THE BATTERY/BOTTLE BATTERY
The battery/Bottle battery is prearranged and designed to be used
with E-P3+ Polini system only. Charging can be carried out at any time
regardless of the amount of charge remaining. Anyway, you should fully
charge the battery at the following circumstances (be sure to use the
dedicated charger when recharging the battery/Bottle battery during these
circumstances):
• The battery/Bottle battery is not fully charged at the time of
purchase. Before riding, be sure to charge the battery/Bottle
battery until it is fully charged. If the battery/Bottle battery has
become fully spent, charge it as soon as possible. If you leave the
battery without charging it, it will deteriorate before its time.
• If the bicycle will not be ridden for a long period of time, store
it away with approximately 70% battery/Bottle battery capacity
remaining. In addition, take care not to let the battery/Bottle
battery become completely empty by charging it for 2 hours every
3 months.
CHARGING THE BATTERY/BOTTLE BATTERY ONLY
1. Turn the battery off.
2. Connect the battery/ Bottle battery charger’s power plug to the
outlet
3. Insert the charging plug into the battery’s charging port. Charge the
battery on an indoors flat surface.
! CAUTION - charge the battery/Bottle battery respecting the safety
advises

! CAUTION - avoid any deposit of dirt on the connections of the battery
chargers and connectors.
! CAUTION - a possible interruption during the recharging operation
does no damage the battery/ Bottle battery.
! CAUTION - after every charge close the rubber on the socket of the
battery.
ABOUT THE CHARGER LED LAMP
Charger connected into the outlet and battery/ Bottle battery under charge
– RED Power led /RED charge led
Charger connected to the network and battery/ Bottle battery charged
(recharged ended) - RED Power led /GREEN charge led
Time to recharge a dead Bottle battery is about 2,5 hours.
BOTTLE BATTERY COMPATIBILITY:
E-P3+/E-P3+ MX motors with 500Wh EVO (Check the label on the back
of the battery).
TECHNICAL DETAILS:
-Capacity: 250 Wh
-Voltage: 36V-7Ah
- Working temperature: Charge 0° +45°C/ dead: -20°+60°C
- Storage temperature: 1 year:-20+25°C/ 3 months -20+45°C
1 month:-20+55°C
- Air Humidity: 45-70%
- Weight: 1600 g
- Size equal to a 600ml bottle
- Charging time: 2,5 hours
- Color: matt grey
- USB port to be connected to pc, tablet, phone or other devices to be used
as POWER BANK
- Safe assembly with fixing systems made by Polini Motori
INSTALL AND REMOVE THE BOTTLE BATTERY
! CAUTION -
Always turn the battery off before removing or installing it.
INSTALLAZIONE DELLA BOTTLE BATTERY:
1. Insert the bayonet connecting cable in the bottle battery paying
attention to the inserting direction.
2. Place the bottle battery in its support and fix it with the Velcro strap
bracket
3. Connect the cable to the 500Wh battery
REMOVE THE BOTTLE BATTERY:
1. Unlock the bayonet connector connected to the 500Wh battery
2. Remove the safety Velcro strap bracket from the frame
3. Remove the Bottle Battery from its support paying attention not to
drop it
CLEANING THE BATTERY/BOTTLE BATTERY
• Do not use thinner or other solvents to clean any of the products.
These substances may damage the surfaces.
• Use a damp cloth, with the water well wrung-out, when cleaning
the battery/ Bottle battery and plastic cover.
• Batteries/ Bottle battery are not guaranteed against natural wear
or deterioration from normal use.
• This battery/Bottle battery has been designed to be fully
waterproof and to be used when raining while properly installed
on the bicycle. Do not put the battery in contact with water when
not installed on the bicycle because the electric terminals, in these
conditions, are not protected.
• The battery/Bottle battery must not come into contact with water
when installed because the electric contacts, in this condition, are
not protected.
• Do not clean the battery/Bottle Battery using high pressure water
jets. If the water penetrates inside the parts, some problems may
result.
• Before cleaning the E-Bike, always remove the battery/Bottle
Battery.
! IMPORTANT NOTICE:
For safety, carefully read this users’ manual before using and follow it
for correct use.
• Go to the place of purchase or to a bicycles’ dealer for information
on the installation and adjustment of the products which are not
included in this manual.
• This product must not be disassembled or modified by unqualified
personnel.
• Use the product according to the local laws and regulations.
! CAUTION - The use of NON Polini batteries, chargers or other
aftermarket accessories compromises the regular operation of the system
and can cause damage, and also invalidate the original warranty.
IMPORTANT SAFETY INFORMATION
! DANGER - How to handle the battery/bottle Battery
• Do not deform, modify and disassemble the battery/Bottle battery.
Do not apply welding on the battery/Bottle battery itself. Doing
so may cause leakages, overheating, bursting or ignition of the

battery/Bottle battery.
• Do not leave the battery/ Bottle battery near sources of heat such
as heaters. Do not heat the battery/Bottle battery or throw it into
the fire. Doing so may cause bursting or ignition of the battery/
Bottle battery.
• Do not subjects the battery/Bottle battery to strong shocks or throw
it. Doing so may cause bursting or ignition of the battery/Bottle
battery.
• Do not place the battery/ Bottle battery into fresh or sea water
and avoid the battery/Bottle battery terminals getting wet. Doing
so may cause bursting or ignition of the battery/Bottle battery.
• Use only the proper Polini charger to recharge the battery and
respect the indicated charging conditions. Not doing so may cause
bursting or ignition of the battery/Bottle battery.
• If any liquid leaking from the battery gets into contact with your
eyes, immediately wash the affected area with clean water without
rubbing your eyes and seek medical advice immediately. If this is
not done the battery/Bottle battery liquid may damage your eyes.
• Do not recharge the battery/Bottle battery in places with high
humidity or outdoors. Doing so may result in electric shock
• Do not insert or remove the plug while it is wet. If this is not
observed, electric shock may result. If there is water leaking out of
the plug, dry it thoroughly before inserting it.
• If the battery does not become fully charged after 6 hours of
charging, immediately unplug the battery/Bottle battery from the
outlet to stop charging and contact the dealer. If this is not observed
it may cause overheating, bursting or ignition of the battery.
• Do not use the battery if it has any noticeable scratches or other
external damage. If this is not observed it may cause bursting,
overheating or other problems.
• The operating temperatures ranges of the battery/Bottle battery
are given below. Do not use the battery/Bottle battery with
temperature outside these ranges.
If the battery/Bottle battery is used or stored in temperatures outside
these ranges, fires, injuries or operation problems may occur.
1. During use: –20 °C /+ 60 °C
2. During charging: 0 °C /+ 45 °C
Use the product safely
Be sure to remove the battery/Bottle battery before wiring or connecting
the parts to the bicycle. Otherwise an electric shock may result.
!CAUTION - To ensure safe when riding
Observe the instructions given in the user’s manual for the bicycles.
Using the product safely
• Periodically check the battery charger, particularly the wire, plug
and the case to check the presence of any damage. If the charger or
adapter are broken, do not use them till they have been repaired.
• This device is not intended for use by persons (including children)
with reduced physical, sensor or mental capabilities, or lack
of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a
person responsible for their safety.
• Do not allow children to play near the products.
• Contact a dealer for any information about installation and
adjustment of the product.
• Do not turn the bicycle upside-down, leaning it on the ground. This
operation may damage the display or the button.
• Handle the products carefully and avoid subjecting them to any
strong shocks.
! CAUTION - Do not use high pressure water jets or steam jets to clean
the motor, display and battery/Bottle battery because they could cause
damages or malfunctioning. If it should happen, please immediately
contact an authorized dealer. Do not use jets of compressed air to dry
the motor.
Come maneggiare la batteria/Bottle Battery
• How to handle the battery/Bottle Battery
• Do not leave the battery/Bottle battery in a place exposed to direct
sunlight, inside a vehicle on a hot day, or other hot places. This may
result in battery/Bottle battery leakage.
• If any leaked fluid gets on your skin or clothes, wash it off
immediately with clean water. The leaked fluid may damage your
skin.
• Store the battery in a safe place out of the reach of infants or pets.
• If any malfunctions or other problems occur, contact the dealer.
• Never attempt to modify the system yourself, as it may cause
problems of malfunctioning.
• When the battery/Bottle battery is removed, the bicycles works
as a normal bicycle. If the light is connected to the motor, it does
not turn on.
• When charging the battery/Bottle battery while it is mounted on
the bicycle, be careful of the following:
- When charging, make sure that there is no water on the charging
port or on the charger plug.
- Make sure that the battery/Bottle battery is locked into the
battery mount before charging.
- Do not remove the battery/Bottle battery from the battery when
charging.
- Do not use the battery with the charger mounted.
- Close the charging port on the battery/Bottle battery when not
charging.
• When carrying the E-Bike in a car, remove the battery/Bottle
battery from the bicycle and place the battery/Bottle battery on a
stable surface in the car.
• Before connecting the battery/Bottle battery, make sure that there
is not build-up water or dirt on the connector where the battery/
Bottle battery will be connected.
• The use of a Polini original battery/Bottle battery is recommended
• Keep out of the reach of children
• Before cleaning the E-Bike, always remove the battery/Bottle
battery.
! DANGER - Use the POLINI specified battery charger and observe the
specified charging conditions when charging the battery/ Bottle battery.
Not doing so may cause overheating, bursting or ignition of the battery/
Bottle battery.

!CAUTION
• When removing the battery charger power plug from the outlet or
• the charging plug from the battery, do not pull it out by the cord.
• When charging the battery while it is mounted on the bicycle, be
careful not to trip over the charger cord or get anything caught
on it. This may lead to injury or cause the bicycle to fall over,
damaging the components.
• If the bicycle is stored for an extended period of time immediately
• after purchasing it, charge the battery before using the
bicycle.
INDICATIONS OF THE BOTTLE BATTERY CHARGE LEVEL
After pushing the LED light button, the five LED lamps indicate the charge
level. Each LED corresponds to 33% of capacity. You can check the current
charging status on the LED lamp on the battery (state of charge). When
charging the battery, the LED lamps are blinking
LED Charge Level
| 0 - 33%
|| 33 - 66 %
||| 66 - 100 %
! CAUTION: Use the Polini fixing system (item 955.520.024 or
955.520.023) to house the Bottle Battery: DO NOT house it on NO original
water bottle holders

NOTE:
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Polini Motori S.p.A.
Viale Piave, 30 - 24022
Alzano Lombardo (BG) - Italy
Tel. +39 035 2275111
PI811
11A22
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