Poly RAIL Systems TRX Vinyl Series User manual

Contact point of purchase for questions
99675 DSI 08/19
Step 2:
Set all wood posts leaving approximately 24” of the
post(s) above determined height of floor or
Center and screw mounts to post with 1¼” screws (screws provided). Note: If
using 4” IRC or IBC post mounts use 1” screws, provided in the post
mount box.
Insert (2) ¾” self-tapping screws through location tabs (screws provided).
IMPORTANT: Continue tightening until inside channel is drawn against
inside of rail. Insert vertical baluster into bottom rail holes. If there are notched
balusters, they need to be placed in
Continued on backside
Top
Mount
TRX Vinyl and TRX “B” Series Railing
Installation Instructions
NOTE: These instructions must be followed exactly as written and the material used must be exactly as shown in the instructions. Any deviation from the instructions or variation in the
material used/installed may result in an unsuccessful installation.
Post Applications deck surface. NOTE: 24” of wood post is
Aluminum Post Mount for Concrete & Wood
Applications:
If using a Standard Aluminum Post Mount (Residential) or Heavy-Duty
Aluminum Post Mount (Commercial), see the instructions included with
your mount.
4” x 4” Wood Support Posts:
Note: A 4” x 4” Vinyl Post does not have any structural strength to support weight
bearing roofs.
sufficient support for 36” or 42” vinyl
railing systems. The higher the wood
post is above the floor, the greater the
chance for the wood post to warp.
If vinyl posts are desired below the floor
joint, slide these posts on before the
support board is attached. NOTE: These
vinyl posts will go from the ground to
the bottom of the joist support board.
Step 3:
After wood frame and deck flooring are
4” x 4” Vinyl Post
(Length above decking)
Post Flair
Outside Deck
Support Joist
4” x 4” Vinyl Post
(Length between ground
level & bottom of joist)
Ground
Level
4” x 4”
Vinyl Post
4” x 4” Wood Post
(Approx. 24”
above decking)
Decking
4” x 4”
Wood Post
4” x 4”
Vinyl Post
A 4” x 4” wood treated post (which measures
3½” x 3½”) will slide inside the vinyl post to
support the weight. Most of the time, your posts
Top/Bottom
Post Mount installed, slide vinyl post over wood post.
Slide post flair on at this time. Vinyl post over a 4” x 4” wood support Post for deck applications
are installed after the roof is in place. Usually,
there is a beam the post can be attached to.
Following are steps needed to install this post
system. We do realize you can run into many
different situations at the job site. In those cases,
field modifications may be needed.
Step 1:
Cut vinyl post and wood post to size. To
determine wood post length, stack (2) top/bottom
support post mounts and measure distance
between mounts and beam. To determine vinyl
post length, measure distance between floor and
beam and deduct 1”. This will ensure no weight
bearing on the vinyl post. NOTE: On wood,
Top
Post Flair
4” x 4”
Vinyl Post
4” x 4” Vinyl
Post
Bottom
Post Flair
Roof
Beam
4” x 4”
Wood
Support
Post
4” x 4” Wood
Post Total
Length
(Cut to fit between
top & bottom
post mounts)
Top/Bottom
Post Mount
Option: Vinyl Posts on Existing Deck
When vinyl posts are to be attached to an existing wood deck and no wood
posts are protruding above the deck floor, use an aluminum post mount (see
instructions for wood surface) or install a 4” x 4” wood post as follows:
Step 1:
Cut a 4” x 4” hole in existing floor right inside joist support board. Install a
wood 4” x 4” post to go to the bottom of the joist support board. This will
extend above the deck floor approximately 24”. Attach wood post with
screws or bolts through support board and into wood post. After deck
flooring is installed, slide vinyl post and flair over wood post.
Level Railing Applications
make sure there is structural strength to support
the weight of the roof.
Step 2:
Vinyl post over 4” x 4” wood
support post to provide structural
strength
Step 1:
Hold each rail against posts. Position so there will be the same baluster
spacing on each end of the rail. Mark top and bottom rails where they need to
be cut. Cut rails to length.
NOTE: Make sure rails are cut with a 1 /
16
”
All material will need to be applied to the post before installation. Slide post
flairs over top and bottom of post. Slide wood post inside vinyl post. Insert a
post support mount on each end. The post support mount can be screwed to
the wood post if desired (screws not included).
Step 3:
Slide post assembly into position. Insert (4) screws
gap on each end between rails and posts.
Top View of Rail
into each mount (screws not provided). Slide post
flairs into position. Tabs will snap-lock into post
support mounts. Flairs may be glued if desired
(glue not included).
Step 2:
Center the top and bottom rails between the posts
(Shown with holes for vinyl baluster)
WARNING: Excessive glue may run
down post. Hold top flair in place until
glue is cured. 4” Post Support Mount
(Use on both top and bottom
of 4” x 4” wood post.)
If installing a section longer than 4', a railing support is required. It needs to be attached to the bottom rail at this
time.
4” x 4” Wood Support Posts - For Decks
Note: The strongest and least expensive way to apply a 4” x 4” vinyl post to a deck is
to EXTEND your wood 4” x 4”’s above the deck approximately 24”.
Following are steps to use when building a frame deck or working with an
existing wood structure.
Step 1:
When building a new deck and using 4” x 4” wood posts to support the
Railing Support Block
Vinyl: Find center of bottom rail. Screw Aluminum: Find center of bottomrail.
plastic wood block to bottom side of rail. Insert screw into aluminum supportand
Slide vinyl extrusion overplastic wood screw to bottom rail. Turn support to
block and screw to block with(2)screws adjust height.
(refer to diagram). All screws areprovided
for the railing support system.
Step 3:
Slide a mount over each end of the rail (make sure profile side
wood structure, layout your post setting so it works out for both wood frame
structure and length of railing sections you plan to install.
of mount is down). Place bottom rail in position. Standard gap
from floor is 2”. TRX Top Mount TRX Bottom Mount
Post Post
Rail
POST APPLICATIONS
4”x 4”
Vinyl
Post
4”x 4”
Vinyl
Post
Bottom
Mount

Contact point of purchase for questions
99675 DSI09/16
Baluster
TRX Vinyl and TRX "B" Series Railing
Installation Instructions...Continued
Level Railing Applications... Continued
middle of the section. Position top rail
into balusters one at a time. Position
top rail between posts and fasten top
mounts to post with screws (like
Then, carefully line up bottom of cover and
LIGHTLY TAP with a hammer.
The top to bottom measurement should be
the same for both the stair rail and the level
railsections.
The top of the top rails
and the bottom of the
bottom rails should
match in height.
bottom mount procedure).
If using standard height posts, top rail
should be 2” down (2⅜” down if Assemble Rail Section
Angle Applications
NOTE: Make sure to review the level application installation before these steps are
using an aluminum post mount) from top of post. Should a special height
railing be required, the balusters and post may be cut down.
Place mount covers over mounts. Tap each corner of cover to secure it to
mount. CAUTION: For bottom mount cover, line up top two corners of
cover and LIGHTLY TAP the corners with a hammer. Then, carefully line
up bottom of cover and LIGHTLY TAP with a hammer.
Stair Rail Applications
NOTE: Make sure to review level railing applications before these steps are attempted.
Stair rail mounts are needed for stair rail applications. Stair rail mounts are designed
attempted. Angle mounts are needed for level application. These mounts can be cut to
accept UP TO a 22½° angle. For greater degree angles, the post must be rotated so
both the post and mount will equal the total degree of angle. (i.e.: Post 22½° + mount
22½° = total 45° angle.)
Step 1:
Cut rails to correct length, angle to fit in between posts. Make sure it is cut
to be the same baluster spacing at each end of the rails. NOTE: These
mounts can be cut to accept UP TO a 22½°angle.
4” x 4”
Post
for a 32° to 35° application. Uncut stair rail mounts are available for other angle
applications.
Mark the angle for
Top
Angle Mount 45° Top
Angle Mount
22½°
Step 1:
Lay the bottom rail on the
steps and up against the
cutting top rails
Step 2:
Top Mount…
Top view of angled top rail mounts
Cut or File Cover for
the Desired Angle
posts. Determine the two
end holes. Insert a baluster
at each end of rail. Place
top rail on top of these two
Equal
Spacing
at Posts
The top mount will need to be cut
at an angle to align with the post
angle. Position top mount on rail to
determine where to cut. Mark TRX Top Angle Mount
balusters. Holding rails
against posts, determine
exact end spacings, mark
rails for cutting. If
balusters are too tight and
not level, make holes
Mark the angle for
cutting bottom
rails
Equal
Spacing
at Posts
Baluster overall
length remains
the same
mount and cut on a miter saw. If needed, use a
belt sander to sand down mount until you get an
exact fit to the post. After mounts fit on post
correctly, slide over each end of rail. Refer to
Level Application, Step 3.
TRX Bottom Angle Mount
The profile edge of mount should
be placed to the inside of the rail
angle to hide the rough edge.
larger by filing out holes accordingly. Then, cut both rails at angle marks.
Cut each end of the balusters at the same angle as top and bottom rails were
cut. NOTE: The overall length of balusters will not change.
NOTE: Above ground application requires a 48” post at the bottom step.
Field cut after railing is installed. The “A” Series Post must be cut off at the
bottom before railing is installed. “A” Series Post length for bottom of
steps - 48” for 36” railing and 52” for 42” railing.
Step 2:
Slide a mount over each end of the rail (make sure profile side of mount is
down, remove spacer from bottom mount). Place bottom rail in position.
Center and screw mounts to post with (4) 1¼”
screws (screws provided). Insert (2) ¾” self-tapping
screws through location tabs (screws provided).
Bottom Mount…
Remove spacer from mount. Turn profile toward inside of the rail angle.
Center and screw mounts to post with (4) 1¼” screws (screws provided).
Insert (2) ¾” self-tapping screws (screws provided) through location tabs.
Insert vertical balusters into bottom rail holes. If there are notched balusters,
they need to be placed in the middle of the section. Position
top rail into balusters one a time. Position top rail between posts
and fasten top mounts to post with screws (like bottom mount
procedure).
45° Angle Mount Application
Step 1:
Place a bottom 45° Block on the corners of the posts. Cut bottom rail to fit
between blocks. Refer to Level Railing Application, Step 1. Top rail will be
same size as bottom rail if post is level. (Both rails will be cut square.)
Insert vertical balusters into bottom rail holes.
Position top rail into balusters one at a time. Position
top rail between posts and fasten top mount to post
with screws (like bottom mount procedure).
If using standard height posts, top rail should be 2”
down from top of post. Should a special height
railing be required, the balusters and post may be cut
down.
TRX Top Stair Mount
TRX Bottom Stair Mount
Step 2:
Refer to Level Railing Applications to install sections. NOTE: Pilot holes
are required in post. For bottom mounts, drill completely through the mounts
to indicate the placement of the pilot holes.
Post
TRX
Top Mount
TRX
Top Rail
Place mount covers over mounts. Bottom cover has a knock out for a 32° to
35° angle (or may be cut out for varying angles). Tap each corner of cover to
secure it to mount. CAUTION: For bottom mount
cover, line up top two corners of cover and
LIGHTLY TAP the corners with a hammer. Baluster
Bottom
45° Block
TRX Bottom Mount
TRX Bottom Rail
Post