Dormakaba Alvarado SW1000 Owner's manual

Alvarado Manufacturing Company, Inc.
12660 Colony Street, Chino, CA 91710
Phone: [phone]
Fax: [phone]
[email protected]
www.alvaradomfg.com
PUD3448R3-0
SW1000/SW1000T
Motorized Pedestrian Security Gate
Installation and Operation Instructions

SW1000 Installation and Operation Instructions
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Contents. ......................................................................................................................................................................... 2
Safety Precautions. ......................................................................................................................................................... 4
Safety Icons..................................................................................................................................................................... 4
Introduction...................................................................................................................................................................... 5
Purpose of this Manual. ............................................................................................................................................ 5
Intended Users.......................................................................................................................................................... 5
User Responsibilities. ............................................................................................................................................... 5
SW1000 Overview. .......................................................................................................................................................... 6
External Components. .............................................................................................................................................. 6
Internal Components................................................................................................................................................. 7
SW1000 Functionality. .............................................................................................................................................. 9
Installation Tools. ........................................................................................................................................................... 10
Parts List........................................................................................................................................................................ 10
Pre-Installation................................................................................................................................................................11
Conduit Requirements. ........................................................................................................................................... 12
Electrical Requirements. ......................................................................................................................................... 12
Environmental Requirements.................................................................................................................................. 13
Communication Requirements................................................................................................................................ 13
Gate Orientation...................................................................................................................................................... 13
Opening the Boxes. .................................................................................................................................................... 14
Pre-Installation Checklist. ....................................................................................................................................... 14
Installation Instructions.................................................................................................................................................. 15
Base Installation...................................................................................................................................................... 15
Tower Assembly Installation.................................................................................................................................... 16
Primary Power Wiring.................................................................................................................................................... 18
Access Control Wiring. .................................................................................................................................................. 19
Open Entry. ............................................................................................................................................................. 20
Open Exit. ............................................................................................................................................................... 20
Barrier Hold Open. .................................................................................................................................................. 21
Emergency Override. .............................................................................................................................................. 21
Emergency Override State Select........................................................................................................................... 22
Breakaway Alarm Output. ....................................................................................................................................... 22
Complete Installation..................................................................................................................................................... 23
Lid Installation. ........................................................................................................................................................ 23
Barrier Installation. .................................................................................................................................................. 24
Post-Installation Functions Check. ................................................................................................................................ 25
Powering On / Off.................................................................................................................................................... 25
Testing Lane Functionality....................................................................................................................................... 25
User Instructions. .................................................................................................................................................... 27
SW1000 Conguration. ................................................................................................................................................. 29
Connecting to the SW1000. .................................................................................................................................... 29
Using SwingGate Utility........................................................................................................................................... 30
Setting the Gate Closed Position (Home Position) Using the Utility. ...................................................................... 32
Maintenance.................................................................................................................................................................. 33
Options.................................................................................................................................................................... 34
Contents

SW1000 Installation and Operation Instructions
PUD3448R3-0 For Assistance: [email protected] [phone] Page 3
Appendix A - SW1000T Tandem Gate Instructions. ...................................................................................................... 35
Installation Tools...................................................................................................................................................... 35
Parts List. ................................................................................................................................................................ 35
Space Requirements. ............................................................................................................................................. 35
Conduit Requirements. ........................................................................................................................................... 36
DC Power Crossover Cable.................................................................................................................................... 37
Communication Crossover Cable. .......................................................................................................................... 38
Appendix B - Free-Egress Option.................................................................................................................................. 39
Considerations. ....................................................................................................................................................... 39
Activation Area. ....................................................................................................................................................... 40
Functions Test . ....................................................................................................................................................... 41
Appendix C - Setting the Home Position Manually. ....................................................................................................... 42
Appendix D - Portable Baseplate Installation. ............................................................................................................... 43
Troubleshooting............................................................................................................................................................. 45
Revision History............................................................................................................................................................. 46
Contents (Cont.)

SW1000 Installation and Operation Instructions
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The following symbols are used throughout the manual to highlight important information and potential risks when
installing, servicing, or using the gates.
This symbol is used in this manual to warn installers and operators of potential harm. Please
read these instructions very carefully.
This symbol is used in this manual to designate potential conditions that may pose a risk to
pedestrians, personnel, property and equipment. Please read these instructions very carefully.
NOTE This symbol is used in this manual to designate useful information for the installer and operator.
Please read these instructions.
For questions, please contact Alvarado at [phone], Monday – Friday 7:00am to 4:00pm
PST. Please read this manual completely before installing or operating the purchased product.
Safety Icons
The SW1000 may present a risk to persons and property if it is not installed and/or operated
correctly. Therefore, this manual must be read in its entirety and all safety and operations
information must be followed. Note the following precautions:
• For indoor use only.
• Use only skilled individuals to install and service the gate.
• DO NOT operate the gate if it has been damaged in any manner. If damaged, have the unit repaired or
adjusted by a skilled service person before use.
• DO NOT modify or alter the gate.
• Have skilled individuals maintain the gate according to a proper maintenance schedule.
• In access control applications, train all personnel that will be using the gate in the proper method of operation.
In addition, properly train new users as they are added to the system.
• DO NOT use non-Alvarado parts to repair a damaged gate.
• Power off the gate before connecting or disconnecting any communication or power wiring to the gate.
• The product has a motorized barrier that opens and closes. Pedestrian trafc patterns must be considered
when determining installation location. Do not install this product in a location where cross trafc could bring
pedestrians within 3 feet of the gate.
Safety Precautions
CAUTION
WARNING
WARNING

SW1000 Installation and Operation Instructions
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Introduction
This manual is intended for use by system integrators, facility operators, and owners responsible for installation of the
product, the facility access system, and the employees, vendors, and invitees that will use the equipment on a
day-to-day basis.
As owner or caretaker of the equipment, it is essential that you maintain your SW1000s and ensure safe product use
by the employees, vendors, and invitees that will be utilizing the product.
Refer to the Maintenance section of this manual for instructions on the proper maintenance of the product.
Intended Users
User Responsibilities
This manual covers physical installation, operation, conguration, and maintenance instructions for SW1000 Motorized
Pedestrian Security Gates. Please read this manual in its entirety before beginning installation.
Purpose of this Manual

SW1000 Installation and Operation Instructions
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SW1000 Overview
The SW1000 is a motorized pedestrian gate that provides single direction or bi-directional access control. In the closed
or "home" position, the barrier is held in place by motor force. Upon receipt of a dry contact input from an access
control system or input device such as a push button, the motorized barrier opens 90 degrees away from the signal
direction.
The SW1000 is an ideal product to provide disabled or delivery access in conjunction with Alvarado's waist high or
optical turnstiles.
E
A
B
C
D
F
G
External Components
H
SW1000 - Exterior ViewSW1000 - Exterior View
Figure 1
Lid
Upper Cover
Barrier Clamps
Lower Cover
Power Button
Access Panel
Barrier Plates
Barrier
Base Plate
A
B
C
D
E
F
G
H
I
I

SW1000 Installation and Operation Instructions
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Internal Components
SW1000 TowerSW1000 Tower
SW1000 / SW1000T - Interior ViewSW1000 / SW1000T - Interior View
Figure 2
I
J
K
L
M
N
O
I
J
K
L
M
N
O
SW1000T TowerSW1000T Tower

SW1000 Installation and Operation Instructions
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O
I
J
K
M
L
N
Internal Components (cont.)
Digital Position Encoder -
The digital position encoder continually monitors the position of the barrier and works in conjunction with the
Motor and I/O - Motor Control Board to control barrier movement.
Motor -
The 24VDC brushless motor / planetary gearbox assembly moves the barrier.
Power Rectier Board -
This board receives 24VDC from the power supply and steps it down to 5VDC and 12VDC for
additional low-voltage requirements.
I/O - Motor Control Board -
This board serves as the interface point for the gate I/O signals and serves as the controller for the
motor operation and barrier movement.
Power Supply -
The power supply converts primary power to 24VDC low-voltage power for motor operation.
Communication Terminal Block (TB2) -
When wired as a tandem gate, the Secondary gate uses this terminal block to connect power and
communications crossover cables.
Conguration Terminal Block (TB1) -
This terminal block contans all available input & output connections.

SW1000 Installation and Operation Instructions
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A summary of SW1000 functionality is presented below.
Barrier Breakaway
The SW1000 utilizes motor force to provide resistance against a user pushing or pulling the barrier open. When the
barrier is forced, an alarm sounds and the barrier "breaks away" allowing the barrier to move freely. An output is
generated from the Communication Terminal block - TB2 for monitoring purposes. After a dened time (4 seconds
is the default), the gate resets and resumes normal operation. The force it takes to push or pull the barrier open is
congurable using SwingGate Utility.
Barrier Impact
Should the barrier encounter an obstruction while opening or closing, the barrier will stop moving and an alarm will
sound. After a dened period, the barrier resets and the gate resumes normal operation.
Fire Alarm / Emergency Override
Activation to open the gate in conjunction with a re alarm / emergency override signal is achieved by supplying a
sustained dry contact signal to the appropriate input on the Conguration Terminal block - TB1. When the input signal
is received, the gate opens in the exit direction and remains open until the input signal is removed. When the input
signal is removed, the gate resumes normal operation.
The SW1000 default conguration for re alarm / emergency override input signals is normally open, but can be
congured to interface with normally closed input signals using the Conguration Terminal block - TB1.
Power Failure
When power is removed from the unit, the SW1000 barrier moves freely in either direction. When pushed or pulled to
the open position, the barrier remains open. When power is restored, the gate resumes normal operation.
Barrier Cycle
Barrier cycle refers to the period of time it takes for the barrier to open or close. Barrier open and close settings can
be dened using the SwingGate Utility.
Dwell Time
Dwell time refers to the period of time the barrier remains in the open position (allowing a user to pass through the
gate) before returning to the closed position. Dwell time can be congured using SwingGate Utility.
Barrier Hold Open
After an Open Entry or Open Exit activation, the gate is held open indenitely using an integrated toggle switch (not
supplied by Alvarado). When the toggle is released, the barrier returns to the home position. Typically, this is used to
allow delivery personnel or a group of visitors entry/exit to the facility without credentials.
Security Alarm
The Security Alarm sounds when the barrier is pushed or pulled beyond the user-dened position. The Security Alarm
position can be congured using SwingGate Utility.
SW1000 Functionality

SW1000 Installation and Operation Instructions
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Installation Tools
• Hammer Drill
• 5/8" Concrete Drill Bit
• Pencil
• Shop Vac
• Straight Edge Level
• Rubber Mallet
• Torque Wrench (in-lbs.)
• Torque Wrench (ft-lbs.)
• 9/16" Socket
• Fish Tape
• #2 Phillips Head Screwdriver
• Clear RTV Silicone
• Hex Wrenches:
3/32", 5/32", 5/64", 1/4"
This tower is shipped partially assembled. Only the barrier needs to be installed once the tower is anchored in the
desired location. Make sure that none of these parts are missing and/or damaged before beginning installation. If parts
are missing and/or damaged, please contact Alvarado Technical Support at [phone].
Also Included:
Parts List
• (4) Concrete Anchor Package (Qty 1)
• Barrier Clamp Screws (Qty 4)
• Barrier Plate Screws (Qty 4)
• Top Cover Screws (Qty 3)
• Access Panel Screws (Qty 4)
• SW1000 Utility USB (Qty 1)
Base Plate
(Qty 1)
Access Panel
(Qty 1) Barrier Clamp
(Qty 2)
Barrier Plate
(Qty 2)
Lid
(Qty 1)
Tower Assembly
(Qty 1)
Barrier
(Qty 1)
Lower Cover
(Qty 1)
Upper Cover
(Qty 1)
Refer to Appendix A for information and instructions
speci c to SW1000T tandem gate installations.
NOTE

SW1000 Installation and Operation Instructions
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The following slab requirements must be taken into consideration when determining an installation location:
• The gate must be installed on a solid, level concrete pad with a minimum thickness of 4" (102mm).
The following space requirements must be taken into consideration when determining the installation location:
• Allocate 4" (102mm) of space between the back of the tower and adjacent wall or other surface.
• Allow a minimum of 2" (51mm) of clearance between the end of the barrier and adjacent surface to avoid
pinch points.
Pre-Installation
Assembled Gate DimensionsAssembled Gate Dimensions
Figure 3
Base DimensionsBase Dimensions
Figure 4
Refer to Appendix A for information and instructions specic to SW1000T tandem gate installations.
NOTE
Slab Requirements
Space Requirements

SW1000 Installation and Operation Instructions
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Electrical Requirements
Conduit Requirements
Power Supply 100 - 240 VAC. 6.0 A, 50/60 Hz
Power Requirements Peak power consumption is 228 watts per gate with all options installed.
Operational Voltage Primary power is stepped down and rectied for low-voltage 24 VDC, 12 VDC and
5 VDC operation.
Fuse 3A (slo-blo) fuse is installed on each gate.
Surge Protection Alvarado suggests the use of surge protection on the high-voltage power line to
further protect electronics
Drive Motor 24V BLDC
Seal the oor area around the conduits running up and into the base plate. This will prevent condensation and
debris build-up coming from whatever may be below the oor.
NOTE
ConduitConduit
Figure 5
• Use full-sweep electrical conduit underneath the oor.
• Use separate conduits for primary power, access control, and crossover cables (tandem installations only).
• The conduit opening must not exceed 2.5" (63mm) in diameter.
• The conduit must not extend above the baseplate or .25" (6mm) above the nished oor.
Access Control Conduit
Primary Power Conduit
Conduit
Conduit Opening

SW1000 Installation and Operation Instructions
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Correct Gate OrientationCorrect Gate Orientation
Figure 6
Signal Inputs and Outputs To / From Access Control System
Inputs - Signal inputs from outside systems are wired into the Conguration Terminal block - TB1. There are two
types of input signals: momentary dry contacts (MDC) and sustained dry contacts (SDC). All input signals must
be normally open, voltage-free, dry contacts, with the exception of the re alarm input, which can be congured
(via TB1-5 terminal) to accept either a normally open or normally closed sustained contact. MDCs must be at
least 100ms in duration to register.
Barrier Breakaway Output – This output is found on the Communication Terminal block - TB2. Signal output is
normally open, voltage-free, momentary dry contact. The output signal length is 500ms in duration.
Communication Requirements
Gate Orientation
Environmental Requirements
• DO NOT install the product outdoors. This product is intended for indoor use only.
The following are suggested operating temperature and humidity ranges for the SW1000:
Operation Non-Operation/Storage
Temperature Range 10° - 32°C / 50° - 90°F 0° - 40°C / 32° - 104°F
Humidity Range (Non-Condensing) 15% - 85% RH --
Operating the SW1000 outside the suggested temperature and humidity ranges may
negatively affect gate performance and could potentially cause damage to gate components.
CAUTION
The default orientation for a single gate locates the tower on the right-hand side when viewed from the unsecured side
[Figure 6].
Unsecured Side
Secured Side Tower
NOTE
• Gate shown in the closed, "Home", position.

SW1000 Installation and Operation Instructions
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It is the installer's responsibility to ensure the following steps are completed before beginning the
installation.
1. All components and hardware have been unpacked, correctly identied, and moved to the installation location.
2. The gate conguration and layout has been conrmed with the site manager.
3. All pre-installation requirements have been met.
Pre-Installation Checklist
Opening the Boxes
A single SW1000 is shipped in two boxes - one each for the tower and barrier.
A tandem SW1000T is shipped in three boxes - one each for the towers and one for the pair of barriers.
1. Using a 3/32" Hex key, loosen the base plate set screw.
2. Unscrew the two nuts securing the base plate to the tower assembly. [Figure 7]
3. Remove the bottom base plate from the bottom of the tower assembly and keep for use in installation.
4. Discard the bolts and nuts securing the base plate to the tower during shipping.
Figure 7 Bolt Removal After UncratingBolt Removal After Uncrating
Remove and
discard both bolts.
Set screw

SW1000 Installation and Operation Instructions
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Installation Instructions
It is assumed that the Pre-Installation Checklist steps are complete.
NOTE
Base Installation
1. Align the base plate over the conduit opening and
mark the location of each anchor hole. Remove the
base plate when nished.
2. Using a hammer drill and 5/8" concrete drill bit, drill
four (4) anchor holes to a depth of 2.5" (64mm)
[Figure 9].
3. Using a shop vac, vacuum any debris from the
anchor holes. Anchors will not tighten properly if
debris is present.
4. Insert anchors threaded side down [Figure 10].
5. Ensure each anchor is ush with the surface of the
concrete. If necessary, use a hammer to tap the
anchors until they are ush.
The barrier home position will align with an anchor hole
[Figure 8].
NOTE
Drill Anchor HolesDrill Anchor Holes
Figure 9
Insert AnchorsInsert Anchors
Figure 10
Base Plate / Barrier AlignmentBase Plate / Barrier Alignment
Figure 8
Barrier Home
Position
Anchor
Hole
Conduit
Hole
Refer to Appendix C for portable baseplate installation instructions.

SW1000 Installation and Operation Instructions
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1. Route primary power and access control wiring
through the base plate into the tower assembly.
[Figure 11]
2. Using a Phillips screwdriver, remove the 4 screws
securing the Access Panel. [Figure 12]
Tower Assembly Installation
Figure 11 Route Conduit through Base PlateRoute Conduit through Base Plate
Figure 12 Open Access PanelOpen Access Panel
If installing an SW1000T tandem gate, refer to Appendix A for instructions on routing DC power and
communication to the Secondary gate.
NOTE

SW1000 Installation and Operation Instructions
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Figure 13 Anchoring the Tower - Rotate Lower Column 1/4 Turn to Locate Anchor HolesAnchoring the Tower - Rotate Lower Column 1/4 Turn to Locate Anchor Holes
Rotate
Lower
Column
1/4 turn
Rotate
Lower
Column
1/4 turn
Rotate
Lower
Column
1/4 turn
123 4
Tower Assembly Installation (Cont.)
NOTE With the set screw loosened, the Lower Column can rotate freely.
3. Align the tower assembly and base plate with the anchor holes. Insert four (4) anchor bolts and washers.
[Figure 13]
4. Using a wrench and a 9/16" socket, tighten the anchors until snug.
5. Using a straight edge level, verify the tower is plumb and level. If necessary, use shims to level the tower.
6. Using a torque wrench and a 9/16" socket, torque the anchor bolts to 20 ft-lbs.
7. Apply a bead of clear RTV silicone around the base plate.
8. Rotate Lower Column to original position by aligning the power button with the power button hole.
9. Use the 7/8" plastic cap to plug the Access Panel hole.

SW1000 Installation and Operation Instructions
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Primary Power Wiring
TB0 Terminal Block LocationTB0 Terminal Block Location
Figure 14A
Fig 14B
L
N
G
Figure 14B TB0 Terminal BlockTB0 Terminal Block
Terminal 110V 220V
Neutral (N) White Blue
Ground (G) Green or
Green/Yellow Green/Yellow
Line (L) Black Brown
Table 1
• It is strongly recommended that a licensed
electrician perform the following steps,
maintaining adherence to local electrical codes.
• The ground wire must be connected. Serious
injury may result if the ground wire is not properly
secured. [Figure 14B]
CAUTION
1. Locate the terminal block TB0 at the bottom of the Main
tower assembly. [Figure 14A]
2. Use Table 1 [Figure 14B] to determine wire designations.
Connect the wires to the appropriate terminal.
Figure 15 Primary Power Fuse LocationPrimary Power Fuse Location
NOTE
• Lower Column rotated to show power switch.
Primary Power
Fuse
Power Switch
• Refer to Appendix A for
instructions on wiring DC power to the
SW500T Secondary gate.
NOTE

SW1000 Installation and Operation Instructions
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Access Control Wiring
Terminal Block LocationsTerminal Block Locations
Figure 16
Terminal blocks for wiring access control signals to the SW1000 are mounted to the pedestal frame [Figure 16].
Instructions for wiring access control signals are provided on the following pages.
Terminal Description
1 Entry Pass
2 Presence Sensor
3 Single Entry Override
4 Barrier Held Open
5 Emergency Override State Select - NO / NC
6 Emergency Override
7 Exit Pass
8-12 COM
Terminal Description
1 +5VDC
2 GND
3Breakaway Alarm Output
4 GNDX
5 +24VDC
6 GND
7 RS485 +
8 RS485 -
TB1 - Conguration Terminal
TB2 - Communication Terminal
• Refer to Appendix A for Secondary terminal
block conguration layout.
NOTE
• Lower Column is rotated to view terminal
blocks.

SW1000 Installation and Operation Instructions
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Open Entry
Open Exit
Exit Passage TerminalsExit Passage Terminals
Figure 18
Receipt of an input contact opens the gate in
the entry direction for the dened dwell time,
then closes. Dwell time can be congured using
SwingGate Utility.
Typically, these signals are provided after the access
control system determines the card presented at the
gate is valid, or a integrated push button device is
activated.
Receipt of an input contact opens the gate in the
exit direction for the dened dwell time, then closes.
Dwell time can be congured using SwingGate
Utility.
Typically, these signals are provided after the access
control system determines the card presented at the
gate is valid, or a integrated push button device is
activated.
TB1-1
TB1-2
TB1-3
TB1-4
TB1-5
TB1-6
TB1-7
TB1-8
TB1-9
TB1-10
TB1-11
TB1-12
TB2-1
TB2-2
TB2-3
TB2-4
TB2-5
TB2-6
TB2-7
TB2-8
ENTPAS
Presence
ENTOVR
BDisable
EM-NO/NC
EMROVR
EXTPAS
COM
COM
COM
COM
COM
+5VDC
GND
BRKALM
GNDX
+24VDC
GND
RS485 +
RS485 -
Entry Passage TerminalsEntry Passage Terminals
Figure 17
1. Locate the TB1 terminal block on the Main.
2. Connect wires to TB1-1 and common (TB1-8
through TB1-12). [Figure 17]
TB1-1
TB1-2
TB1-3
TB1-4
TB1-5
TB1-6
TB1-7
TB1-8
TB1-9
TB1-10
TB1-11
TB1-12
TB2-1
TB2-2
TB2-3
TB2-4
TB2-5
TB2-6
TB2-7
TB2-8
ENTPAS
Presence
ENTOVR
BDisable
EM-NO/NC
EMROVR
EXTPAS
COM
COM
COM
COM
COM
+5VDC
GND
BRKALM
GNDX
+24VDC
GND
RS485 +
RS485 -
1. Locate the TB1 terminal block on the Main.
2. Connect wires to TB1-7 and common (TB1-8
through TB1-12). [Figure 18]