Porto-Power B65122 Instructions for use

2 Speed
Hydraulic Hand Pump
Operating Instructions & Parts Manual
- Before using this product, read this manual and follow all its Safety Rules and Operating Instructions
SFA Companies
10939 N. PomonaAve. Kansas City, MO 64153
816-891-6390
[email protected]
Made in Taiwan
B65122-M0 rev 10/05
B65122
B65421
Porto-PowerBlackhawkAutomotiveisalicensedtrademark

2
ONE YEAR LIMITED WARRANTY
Foraperiodofone(1)yearfromdateofpurchase,SFACompanies will repair or replace, at its option, without charge,
anyofitsproducts which fails due to a defect in material or workmanship under normal usage. This limitedwarrantyis
aconsumer's exclusive remedy.
Performanceof anyobligationunder this warrantymay be obtainedby returning thewarrantedproduct, freightprepaid,
toSFA Companies Warranty Service Department, 10939 N. PomonaAve.,Kansas City,MO64153.
Except where such limitations and exclusions are specifically prohibited by applicable law.
(1)THE CONSUMER'SSOLEANDEXCLUSIVE REMEDYSHALL BETHE REPAIRORREPLACEMENTOFDEFEC-
TIVEPRODUCTSAS DESCRIBEDABOVE.
(2) SFA COMPANIES SHALL NOT BE LIABLE FORANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS
WHATSOEVER.
(3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF
MERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSE,SHALLBELIMITEDTOONEYEAR, OTHERWISE
THEREPAIR, REPLACEMENTOR REFUNDASPROVIDEDUNDER THISEXPRESS LIMITEDWARRANTY ISTHE
EXCLUSIVEREMEDYOFTHECONSUMER,ANDISPROVIDEDIN LIEUOFALLOTHER WARRANTIES,EXPRESS
ORIMPLIED.
(4)ANY MODIFICATION,ALTERATION,ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS
THISWARRANTYAND IS NOT COVEREDBYTHIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to
you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitationorexclusion may not apply to you. This warranty gives you specific legalrights,andyoumay also have other
rights which vary from state to state.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
816-891-6390
[email protected]

SAVE THESE INSTRUCTIONS
For your safety read, understand, and follow the information contained within. The owner and operator shall have an
understanding of this product and safe operating procedures before attempting to use this product. Make certain that
the operator thoroughly understands the inherent dangers associated with the use and misuse of the product. If any
doubt exists as to the safe and proper use of this product as outlined in this factory authorized manual, remove from
serviceimmediately.
Inspect before each use. It is recommendedthat,prior to each use, aninspectionbe done by qualifiedpersonneland
that any missing or damaged parts, decals, warning / safety labels or signs be replaced with factory authorized
replacement parts only. Any pump that appears to be damaged in any way, is worn, leaking or operates abnormally
shall be removed from service immediately until such time as repairs can be made. Owners and operators of this
equipment shall be aware that the use and subsequent repair of this equipment may require special training and
knowledge.Labels and operator's manualsareavailable from themanufacturer(see Replacement Parts Page6).
PRODUCT DESCRIPTION
Porto-PowerBlackhawk AutomotiveHandPumps areengineeredto meetorexceedANSI B30.1 Standardsfor
Performance and Safety. Its unique two-stage hydraulic circuit allows quick displacement of hydraulic fluid under no
loadconditionsandeasypumping in loaded conditions. These lever operated pumps supply compressed hydraulic
fluid to compatible applications i.e. rams, presses, spreaders, compactors and crimping machines, anywhere that
10,000 PSI of fluid pressure is needed.Special skill, knowledge and training may be required for a specific task and
the product may not be suitable for all the jobs described above. Unsuitable applications would include applications
that call for a device to move, level or support persons, animals, hazardous materials, mobile homes/ dwellings in
general, mirrors and/or plate glass, and/or to connect/secure hatches, components, etc. between bulkheads. The
user must make the decision regarding suitability of the product for any given task and assume the responsibility of
safety for him/her and others in the work area.
Note: Always check connections before using. Alteration of these products is strictly prohibited. Use only
those adapters and attachments provided and approved by the manufacturer.
SPECIFICATIONS
3
Figure1-B65122&B65421Components
1st Stage 2nd Stage
B65122 21.4 0.18 0.05 87.5 0.38 1/4" - 18NPTF 6.6
B65421 61 0.81 0.14 131.5 0.82 3/8" - 18NPTF 13.2
Oil Outlet Port Weight
(lbs)
Oil Displacement per
Stroke (in3)
Model
Number
Usable
Oil
Capacity
(in3)
Operating
Force
(lbs)
Piston
Stroke
(in)
Handle
Release Valve Knob
Reservoir Spring Loaded Handle
Lock Pin
Oil Outlet Port
1/4” -18NPTF (B65122)
3/8” -18NPTF (B65421)
Oil Filler Plug

4
SAFETY INSTRUCTIONS
BEFORE USE
1.Beforeusing this product, read the operator's manual
completelyand familiarizeyourself thoroughlywith the
product, its components and recognize the hazards
associated with its use. Prepare the pump for use
(seeFigure 2).
2. Verify that the product and the application are
compatible. Inspect before each use. Do not use if
bent,broken,leakingordamagedcomponentsare
noted.
3. Carefully remove the threaded plug in oil output port.
4.Connect coupler orhoseof matching threads(referto
specifications on page 3).
5. Check for leaks in the system and have repaired by
qualified personnel as needed. Before repairs are
made, depressurize system by opening the release
valvecounterclockwise,but no more than 2 full turns.
6. Replace worn or damaged parts and assemblies
withPorto-PowerBlackhawkAuthorized Replace-
ment Parts only (See Replacement Parts Section).
Lubricate as instructed in Maintenance Section.
7. Ensure method of confirming load is accurate and
working properly. Have gauge or load cell accuracy
verified by qualified personnel on a yearly basis.
8. Pumps should be stored where protected from the
elements, abrasive dust, and damage. Pumps can
be stored horizontally or vertically, but preferably not
upside down. Storing or using a pump upside down
increases the risk of losing fluid from the reservoir
throughthe vented oilfillerplug. If applicationcallsfor
use in upside down position, it may be advisable to
reinstall the shipping plug.
Figure 2-Before Use Illustration
Remove shipping plug and replace with air vent
plug (included) before initial use.
Pull stem upward before use, press down when
moving or storing pump .
B
C
Pull spring loaded lock pin, pivot torward rear of
pump to avoid scratching pump piston.
A
• Study, understand, and follow all instructions provided with and on this device before use.
• Do not exceed rated capacity.
• Burst hazard exists if hose or connection pressure exceeds rated pressure.
• Use gauge or other load measuring instrument to verify load.
•Always inspect hoses and connections for damage prior to use.
• Always wear protective clothing and eye protection when operating this equipment.
•Always ensure that the chosen application is stable to work on and around.
• Do not work under a lifted load without adequately rated support devices such as jack stands.
• This device is not suitable for use as support device!
• Do not subject the pump and its components to shock loads.
• Do not connect to application, which can return more oil to the reservoir than the pump reservoir can hold.
• Failure to heed these warnings may result in personal injury as well as property damage.
!
WARNING

5
ASSEMBLY
Little, if any, assembly is required of this device. Always secure threaded connections with pipe thread compound.
Tightensecurely to preventaccidentalremoval of componentswhilein use. Familiarize yourselfwiththe specifications
andillustrationsin this owner's manual. Know your pump, its limitations and how it operates beforeattemptingtouse.
Refer to Specification chart on page 3 for details of oil port thread size, usable oil capacity, and more.
OPERATION
1. Connect to suitable application.
2. Operate pump until desired pressure, load or position is reached.Always monitor pressure, load or position using
suitableequipment. Pressure maybemonitored bymeansof an optionalmanifoldand gauge (contactPorto-Power
BlackhawkAutomotive).Load may be monitored bymeans of a load cell and digitalindicator. Correct application
position can only be determined by the operator of the equipment.
3.Turntherelease valve knob slowly counterclockwise (never more than 2 full turns) to retract application.
MAINTENANCE
1. Inspect hoses and connections daily. Replace damaged components immediately with Porto-Power Blackhawk
replacement parts only.
2.Tighten connections as needed.Use non-hardening pipe threadcompoundwhen servicing connections.
3.Useonly good quality hydraulic fluid. We recommendHein-WernerHW93291orequivalent.
Note: Use only good quality hydraulic oil. Never use brake fluid, transmission fluid, turbine oil, motor oil, alcohol,
glycerinetc. Use of otherthangood quality hydraulic oilwillvoid warranty and damagethepump, hose, and application.
Adding Hydraulic Fluid
1. Depressurize and disconnect hydraulic hose from application.
2. With pump in its upright, horizontal position, remove the air vent plug located on the top plate of the reservoir.
3. Use a small funnel to fill reservoir to within 1/4" (6mm) of the hole opening.
4. Wipe up any spilled fluid and reinstall the air vent plug.
Changing Hydraulic Fluid
For best results, change fluid once a year.
1.Remove the airvent plug frompumpreservoir as above.
2. Lay the pump on its side and drain the fluid into a suitable container.
Note: Dispose of fluid in accordance with local regulations.
3. Set pump in its level upright position.
4. Fill with good quality hydraulic oil to within 1/4" (6 mm) of the hole opening.
5. Reinstall air vent plug.
Lubrication
Use a light machine oil to lubricate pivot points, hinges etc.
NOTE: Neveroperate pump with releasevalveclosedand disconnected from application.Ifoperated in this condition,
the hose and connections become pressurized. This increases burst hazard. Damage may occur to pump and its
components.
Storage
1. When not in use, depressurize and disconnect hydraulic hoses from application.
2. Wipe clean, thoroughly.
3.Store in clean, dry environment.Avoidextremetemperatures.
4. Lock handle into position using the spring loaded locking pin mechanism.
5.Shieldpump with a protective cover.

6
TROUBLESHOOTING
Symptom PossibleCauses Corrective Action
Application will not extend, move or
respond to pressurized fluid
Application responds topressurized
fluid, but system does not maintain
pressure
Application will not fully extend
(cylinder or spreader)
• Overload condition
•Release valve not closed
• Fluid level low
• Fluid level low
• Air trapped in system
• Overload condition
•Release valve not closed
• Hydraulic unit malfunction
•Remedyoverload condition
•Ensure release valve closed
•Remedyoverload condition
• Ensure release valve closed
• Contact Service Center
• Secure load by other means. Open
releasevalve, depressurizepumpand
hose,removeapplication, then drain fluid to
properlevel
• Ensure proper fluidlevel
• Ensure air vent plug stem is in correct
positiontolet pressurized reservoir air
escape
Poor performance
Application will not return fluid to
pump (i.e. cylinder will not retract)
• Malfunctioning coupler,
damagedapplication
• Reservoiroverfilled
• Secure load by other means. Open
releasevalve, depressurizepumpand
hose,remove coupler and/orapplication,
thenreneworreplace
• Secure load by other means. Open
releasevalve, depressurizepumpand
hose,removeapplication, then drain fluid to
properlevel

7
REPLACEMENT PARTS
Available Parts: Pleaserefertotheparts drawingwhen orderingparts.Notallcomponentsofthe pumpare replacement
items,butare illustrated as a convenient reference of locationandpositionin the assembly sequence. When ordering
parts,givemodelnumber,serial number anddescriptionbelow. Call or write for current pricing:
SFA Companies. 10939 N. PomonaAve. Kansas City, MO 64153, U.S.A. Tel:[phone] Fax:[phone]
E-Mail:[email protected]
Figure3- Replacement Parts Illustration for Model B65122 and B65421
Item# Model B65122 Model B65421 Description Qty.
1H39-3-2100-204 H18-4-1700-307 Handle 1
2H18-6-2101-100 H18-6-2101-100 Handle Grip 1
3H53-6-1301-100 H53-6-1301-100 Release Valve Knob 1
4H18-4-4000-102 H18-4-4000-102 Air Vent Plug 1
5505-9-0092-207 505-9-0092-207 Oil Filler Plug 1
6H39-6-1501-104 H18-5-1501-105 End Cap 1
-H39-3-9901-102 H18-3-9902-101 Repair Kit (a to h) 1
-B65122-L0 B65421-L0 Label (not shown) -
-B65122-M0 B65122-M0 Manual -

memo.