Poulan Pro PBGT26H54 Owner's manual

REPAIR PARTS MANUAL
MODEL:
PBGT26H54
GARDEN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
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WARNING:
Read this Manual and follow all Warnings
and Safety Instructions. Failure to do so can
result in serious injury.
IMPORTANT MANUAL Do Not Throw Away
Printed in U.S.A.
03090
423350 Rev 1 02.11.09 TH

2
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
410
59
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION KEY PART
NO. NO. DESCRIPTION
3
10
4
13
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106228X421 Rim Assembly, Front
4 8134H Tube, Front (Service Item Only)
5 106230X Tire, Front
6 278H Fitting, Grease (Front Wheel Only)
7 9040H Bearing, Flange (Front Wheel Only)
8 104757X421 Cap, Axle (Front Wheel Only)
9 105588X Tire, Rear
10 7154J Tube, Rear (Service Item Only)
11 124074X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
8
6
1 411658 Decal, Operator's
2 402355 Decal, Hood RH
3 402525 Decal, Dash Lower
4 411140 Decal, Replacement
5 423398 Decal, Strg Whl
6 408843 Decal, Engine HP
8 198785 Decal, Mower Sch.
9 145005 Decal, Battery Dnge/Poi
10 402357 Decal, Hood LH
11 178502 Decal, Mower Caution
1
12 170563 Decal,MowerWarningKeepHandAway
13 172740 Decal, Fender
14 408796 Decal, Panel SD
15 408948 Decal, Fender SD LH
16 408949 Decal, Fender SD RH
- - 166960 Decal, Bypass
- - 193279X428 Pad, Footrest, LH
- - 193101X428 Pad, Footrest, RH
- - 423349 Manual, Operator's (Eng & French)
- - 423350 Manual, Parts
3
5
16
14
9
12
11
15
2

3
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40
SCHEMATIC
NOTES
M
FUSE
STARTER
SOLENOID
BATTERY
ELECTRIC CLUTCH
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
REGULATOR
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
LIGHT
SWITCH
HEADLIGHTS
STATOR
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
JUNCTION
CONNECTOR
PTO SWITCH
(DISENGAGED)
SM
B
G
L
2
3
1
6
A2
A1
M
6
3
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
CHARGING SYSTEM OUTPUT
9-16AMPDC@3600 RPM
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH12
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1
START
M+G+A1
B+A1
RUN
“MAKE”
L+A2
POWER OUTLET
(OPTIONAL)
12V
A
AMMETER
(OPTIONAL)
BLACK
BLACK /WHITE
ORANGE
RED
BROWN
BLUE
BLUE
BLACK
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
WHITE
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
B
A
G
H
D
FC
E
PTO SWITCH
B
A
H
D
C
E
BLUE BLACK

4
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40
ELECTRICAL
8
1
99
100
91
227
90
28
55
26
43
41
24
27
25
30
33
22
79 21
40
71
34
With Service Minder Option
4646
With 12V Outlet Option
59
103
16
42
T09S
29
141

5
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 175688 Harness Socket Light W/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 412895 Cable Start Red 17.5" 6 Ga.
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ignition
33 411935 Key/Chain
34 110712X Switch Light / Reset
40 401104 Harness Ign. Dash
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
50 174653 Switch, PTO
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 194276 Harness Ignition, Chassis
79 175242 Bulbholder Asm. Incan Descent
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
141 421225 Kit G700 ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

6
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40
CHASSIS
153
130
14
122
150
130
18
175
177
5
176
176
182
176
176
chassis-tex_Stealth II PL_6
205
206
68
68
68
183
183
236
236
34
68
68
139 139
235
235
189
189
152
228
228
194
165
37
181
181
58
189
189
161
196
162
222 162
198
199 194
194
36
36
148
278
180
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7
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40
CHASSIS
KEY PART
NO. NO. DESCRIPTION
5 195102X428 Dash
14 175260X428 Hood
18 175289X428 Grille
34 196125 Plate Engine
36 17060512 Screw 5/16-18 x 3/4
37 400009X428 Fender
58 194314 Bracket Fender
68 17490508 Screw Thdrol 5/16-18 x 1/2
122 192512 Screw WSHD Hex 10-32 x 5/8
130 416358 Screw #10 x .750 BOS Thread
139 196539 Bolt Shoulder
148 164655 Bumper
150 175351 Duct Heat Hood
152 199535 Shield Browning/Debris
153 161840 Lens Bar
161 193097X428 Console Fuel Window
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2
165 196826 Bracket Support Tank
175 193236 Crossmember
176 400776 Screw #10-24 x 5/8 Rnd Qudrx
177 195227 Bushing Steering
178 195651 Cargo Asm. Net
180 195477 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 192551 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 unc x 1-1/4
189 17000512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
195 401556X428 Plug Hole Dash Lower
196 193098X428 Console Asm. Deck Lift
198 197300X421 Indicator Deck Lift
199 196377 Plate Deck Lift
205 169847X428 Skirt Hood RH
206 169848X428 Skirt Hood LH
222 137729 Screw Thd Roll 1/4-20 x 5/8
228 195161 Stud Fastener
235 406129 Spacer Fender
236 73930500 Nut Center Lock 5/16-18 unc
278 196394 Bracket Pickoff Hood
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

8
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40
DRIVE
184 221
42
64
188
208
210
211
211
166
17
161
35
167
160
160
203
163
214
125
215
222
56
197 196
15
29
306
153
153
159
15
116
73
1
2
145
3
7
9
69
33
2
145 33
69
3
121
286
114
125
125
125
80
74
224
213
221
160
206
26
207
209
92 125
116
drive-tex_G700_pedal_1_r3
48
190
189
50
51
52
51
51
187
49
49 186
99

9
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40
DRIVE
KEY PART
NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro G7-BCBB-
1XDC-1ECX
2 7070E Key 1/4 x 2.5
3 7563R Washer Thrust Axle Hardened
7 199837 Hub Asm. Wheel
9 140080 Bolt Hub Wheel
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 418186 Rod, Brake
33 12000053 Ring E
35 197275 Rod, Brake, Park
42 8883R Cover, Foot Pedal
48 72110612 Bolt Carr. SH 3/8-16 x 1-1/2 Gr. 5
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 140294 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
69 123800X Washer 1-1/32 x 1-5/8 x 16 Ga.
73 74490548 Bolt Hex 5/16-18 x 3 Gr. 5
74 142432 Screw 1/4 x 1/2
80 418184 Strap Torque
92 74760520 Bolt 5/16-18 x 1/2
99 418188 Spring Bypass
114 73800500 Nut Lock Hex W/Ins. 5/16-18 unc
116 73900500 Nut Lock Hex Flange 5/16-18
121 175611 Bracket Strap Torque
125 17000512 Screw 5/16-18 x 3/4
145 163168 Washer Axle Flange
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
163 418185 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
184 195361X505 Handle Parking Brake
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 407504 Bellcrank Ground Drive
190 407505 Keeper Bellcrank Ground Drive
196 17000616 Screw 3/8-16 x 1
197 199769 Bracket Clutch Anti-Rotation
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 199466 Rod Control Cruise
210 197860 Rocker Asm. Pedal Control
211 120183X Bearing Nylon
213 195352X428 Knob Control Cruise
214 197302X428 Pedal Forward
215 197301X428 Pedal Reverse
221 403187 Retainer Spring Clip Handle
222 79212010 Washer 21/32 x 1-1/4 x 10 Ga.
224 193099X428 Console Toolbox
225 418187 Keeper Belt T/A
286 72110522 Bolt 5/16-18 x 2.75
306 76020416 Pin Cotter 1/8 x 1
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

10
TRACTOR - - MODEL NUMBER PBGT26H54 (96042004004), PRODUCT NO. 960 42 00-40
STEERING ASSEMBLY
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9
9
8
8
7
7
2
6
6