Poulan Pro PC1742STB User manual

)|
OWNER'S MANUAL
MODEL NO. PC1742STB
17.0 HP42 Inch
LawnTractor
Assembly
• Operation
• Maintenance
• Service and Adjustments
•Storage
•Troubleshooting
• Repair Parts
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
ForTechnical Assistance: call 1-800-829-5886
187594 3.10.03 MH
PRINTED IN U.S.A.

SAFETY RULES
_lb SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS &
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the
manual and on the machine before starting.
•Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mow-
ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
• Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or un-
clogging chute.
•Mow only in daylight or good artificial light.
•Do not operate the machine while under the influence
of alcohol or drugs.
•Watch fortraffic when operating near or crossing road-
ways.
•Use extra care when loading or unloading the machine
intoa trailer or truck.
•Data indicatesthat operators, age 60 years and above,
are involvedin a large percentage of riding mower-re-
lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protectthemselves and others from serious injury.
•Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck toplow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.
DO:
•Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tallgrass can hide obstacles.
•Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
•Followthe manufacturer's recommendations for wheel
weights or counterweights to improve stability.
•Useextracare withgrass catchersor otherattachments.
These can change the stability of the machine.
•Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction. 2
• Avoid starting or stopping on a slope. If tires lose trac-
tion, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
•Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
•Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could
cause sliding.
•Donottrytostabilizethemachinebyputtingyourfoot
on the ground.
•Do not use grass catcher on steep slopes.
II1.CHILDREN
Tragicaccidents canoccur ifthe operatorisnot alertto the pres-
ence of children. Children are often attracted to the machine
and the mowing activity. Neverassumethat children willremain
where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the
area.
•Before and when backing, look behind and down for
small children.
•Nevercarry children.They may fall offand be seriously
injured or interfere with safe machine operation.
•Never allow children to operate the machine.
•Useextracare when approachingblindcorners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine orfuelcontainerinside where
there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running.
•Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recom-
mended parts, when necessary.
•Mowerbladesare sharp andcan cut.Wrap theblade(s)
or wear gloves, and use extra caution when servicing
them.
•Check brake operation frequently. Adjust and service
as required.

SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS &
Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Never carry children. They may fall offand be seriously injured
or interfere with safe machine operation.
Keep children out ofthe mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts,orbumps. Uneven terraincould overturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowlystraight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Donot turn onslopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
WARNING: In order to prevent ac-
cidental starting when setting up,
transporting, adjusting or making re-
pairs, always disconnect spark plug
wire and place wire where it cannot
contact spark plug.
I
WARNING: Do not coast down a hill I
in neutral, you may lose control of the I
tractor.
&WARNING: Tow only the attachments
that are recommended by and com-
ply with specifications of the manu-
facturer of your tractor. Use common
sense when towing. Operate only at
the lowest possible speed when on a
slope. Too heavy of a load, while on
a slope, is dangerous. Tires can lose
traction with the ground and cause you
to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and car-
tain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3

PRODUCT SPECIFICATIONS
GASOLINECAPACITY 1.25GALLONS
AND TYPE: UNLEADED REGULAR
OILTYPE (API-SF-SJ): SAE 30 (above32°F)
SAE 5W-30(below32°F)
OIL CAPACITY: W/FILTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED (MPH): FORWARD:
1st 1.1
2nd 1.4
3rd 2.2
4th 3.4
5th 4.3
6th 5.5
REVERSE: 1.7
TIRE PRESSURE: FRONT: 14 PSi
REAR: 12 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BA33"ERY: AMP/HR: 28
MIN. CCA: 230
CASE SIZE: U1R
BLADE BOLTTORQUE: 27-35 FT.LBS.
CONGRATULATIONS on your purchase ofa new tractor.
Ithasbeen designed, engineered and manufactured togive
you the best possible dependability and performance.
Shouldyouexperience any problemyou cannoteasily rem-
edy,please contact yournearest authorized service center/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintaining, caring for
and using your tractor.
•Followthe instructionsunder"Maintenance" and "Stor-
age" sections of this owner's manual.
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimprovedforest-covered, brush-coveredorgrass-covered
land unless the engine's exhaust system isequipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-8
OPERATION ............................................................. 9-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14-17
SERVICE AND ADJUSTMENTS ............................ 18-23
STORAGE .................................................................... 24
TROUBLESHOOTING ............................................ 25-26
REPAIR PARTS ...................................................... 28-41
WARRANTY ................................................................. 42
4

CONTENTS OF HARDWARE PACK
Steering Wheel
Steering
Wheel
Insert
i
Steering
Boot
i Steering
Extension
_, Shaft
Steering Wheel
Adapter
(1)_ 1/2-20
(1) Large Flat Washer (1) Locknut 1/4-28
(1) Hex Bolt 114-28 x 1-1/4
Seat
(1) Washer (_
17/32 x 1-3/16 x 12 Gauge
(1) Lock
Washer 1/2
(1) Bolt
(1) Oil Drain Tube
Keys
(2) Keys
Slope Sheet I
5

ASSEMBLY
Your new tractor has been assembled at the factory with exception ofthose parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(2) 3/4" wrench Tire pressure gauge
Pliers
When dgbt or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steedng wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton.
•Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
•Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and install
1/4 hex bolt and Iocknut. Tighten securely.
IMPORTANT:TIGHTEN BOLT AND NUT SECURELY TO 10-12
FT. LBS TORQUE.
•Place tabs of steering boot over tab slots in dash and push
down to secure.
INSTALL STEERING WHEEL
Positionfront wheels ofthe tractorso they are pointing straight
forward.
Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
•Position steering wheel so cross bars are horizontal (left to
right) and slide inside beet and onto adapter.
•Assemble large flat washer, 1/2 hex nut and tighten se-
curely.
Snap steering wheel insert intocenter of steering wheel
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
BOOT
FIG. 1
6

ASSEMBLY
HOW TO SET UP YOUR TRACTOR
INSTALL SEAT (See Fig. 2)
Adjust seat before tightening adjustment bolt.
•Remove adjustment bolt, lock washer and flat washer
securing seat to cardboard packing and set aside for
assembly of seat to tractor.
Pivot seat upward and remove from the cardboard pack-
ing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
° Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
•Pivot seat and pan forward and assemble adjust-
ment bolt, Iockwasher and flat washer loosely. Do not
tighten
•Lower seat into operating position and sit on seat.
•Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
SHOULDER
BOLT
FLAT WASHER
LOCKWASHER_
ADJUSTMENT
BOLT
FIG. 2
CHECK BATTERY (See Fig. 3)
• Lift seat pan to raised position.
•If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in MAINTENANCE section of this
manual for charging instructions).
SEAT PAN
LABEL
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLLTRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
• Press lift lever plunger and raise attachment lift lever
to its highest position.
• Release parking brake by depressing clutch/brake
pedal.
• Place gearshift lever in neutral (N) position.
• Roll tractor forward off skid.
•Remove banding holding deflector shield up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
_WARNING: Before starting, read, understand and follow
all instructionsin the Operation section of this manual. Be
sure tractor isin a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been com-
pleted.
•Check engine oil level and fillfuel tank with gasoline.
• Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
• Place gear shift lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever
to its highest position.
• Start the engine.After engine has started, move throttle
control to idle position.
• Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and slowly drive
tractor off skid.
Apply brake tostop tractor, set parking brake and place
gearshift lever in neutral position.
• Turn ignitionkey to "OFF" position.
Continue with the instructions that follow.
7

ASSEMBLY
CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" inthe Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual, Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn howto operate your tractor, checktoseethat
the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
#'CHECKLIST
BEFOREYOU OPERATE AND ENJOYYOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
4 All assembly instructionshave been completed.
,/ No remaining looseparts in carton.
,/ Battery isproperly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat isadjusted comfortably and tightened securely.
,/ Alltires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,I Check mower and drive belts. Be sure they are routed
propedy around pulleysand inside all belt keepers.
,/ Check wiring. See thatall connections are stillsecure
and wires are properlyclamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at properlevel.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
J" Become familiar with all controls -their location and
function. Operate them before you start the engine.
,I Be sure brake system is in safe operating condition.
8

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-
ing. R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNmON
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
MOWER HEIGHT MOWER LIFT
DANGER, KEEP HANDS
AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
Failure to follow instructions
could result in serious injuryor
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
&
&
&
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates ahazard which,
.,_l_,,. if not avoided, could result in death, serious injury
and/or property damage,
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
9

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
IGNITION
ATFACHMENT SWITCH
CLUTCH LEVER
/
TH ROI-i'LE/
CHOKE PLUNGER
CONTROL
A'n'ACHMENT
UFT LEVER
OHEIGHT
ADJUSTMENT
LEVER
PARING
BRAKE
GEAR SHIFT
LEVER
FIG. 4
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
UGHT SWITCH POSITION: Turns the headlights on and
off.
THROTTLE/CHOKE CONTROL: Used for starting and
controllingengine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locksclutch/brake pedal intothe brake
position.
GEARSHIFT LEVER - Selects the speed and direction
of the tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
yourtractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
10

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or
performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles
or standard safety glasses. I
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 5)
Yourtractor is equipped Withan operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•Depress clutch/brake pedal into full "BRAKE" position
and hold.
• Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
ATrACHMENT CLUTCH
LEVER "ENGAGED"
._._ POSITION
F'D,SENOAGEB"
CONTROL _ _ ;-f_"_r \ //'osrrloN
PosmoN _ \\ _........ _ V" POSITION
LEVER
CLUTCH/BRAKE PARKING BRAKE
PEDAL "DRIVE" "DISENGAGED"
POSITION POSITION
FIG. 5
STOPPING (See Fig. 5)
MOWER BLADES -
•To stop mower blades,move attachment clutch lever
to"DISENGAGED" position.
GROUND DRIVE -
• To stop ground drive, depress clutch/brake pedal into
full"BRAKE" position.
°Move gearshift lever to neutral (N) position.
ENGINE -
•Move throttle control to slow position.
NOTE: Failure to move throttlecontrol toslow positionand
allowing engine to idle before stopping may cause engine
to "backfire".
•Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSETHE BATI'ERY
TO BEDISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
Ii
CAUTION: Always stop tractor com- I
m
pletely, as described above, before leav- I
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 5)
Always operate engine at fullthrottle.
• Operating engine at less than full throttle reduces the
battery charging rate.
•Full throttleoffers the bestbagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 5)
The directionand speed ofmovement is controlledby the
gearshift lever.
•Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
Move gearshift lever to desired position.
• Slowly release clutch/brake pedal to start move-
ment.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER cUTrlNG HEIGHT
(See Fig. 5)
The position of the attachment lift lever determines the
cutting height.
•Grasp lift lever.
•Press plunger with thumb and move lever to desired
poSition.
The cutting height range is approximately 1-1/2 to 4".
The heightsare measured from the ground tothe blade tip
withtheengine notrunning.These heightsare approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawn shouldbecutto approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
11

OPERATION
TO OPERATE ON HILLS
TO ADJUST GAUGE WHEELS (See Fig. 6)
Gauge wheels are properly adjusted when theyare slightly
off the ground when mower is at the desired cutting height
in operating position, Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
• Adjustmower todesiredcuttingheight(See '_0 AD-
JUST MOWER CUI-rlNG HEIGHT" in the Operation
section of this manual).
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground. Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
• Repeat for opposite side installing gauge wheel in same
adjustment hole.
GAUGE
WHEEL
BRACKET
3/8-16
3/8 WASHER
GAUGE WHEEL
SHOULDER
BO_
FIG. 6
TO OPERATE MOWER (See Fig. 7)
Yourtractor isequipped with anoperator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine runningand the attachment clutchengaged will
shut off the engine.
•Select desired height of cut.
•Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
"ENGAGED"POSmON
ATrACHMENT
LIFT LEVER
HIGH POSITION
ATrACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
LOW
POSITION
SHIELD
I
WARNING: Do not drive up or down |
hills with slopes greater than 15° and Ido not drive across any slope.
Choose the slowest speed before starting up or down
hills.
•Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
• To restart movement, slowly release parking brake and
clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
•Raise attachment lifttohighestpositionwithattachment
lift control.
• When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
• Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications ofthe manufacturer of your trac-
tor. Use common sense when towing.Too heavy of a load,
while on a slope, is dangerous.Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•The engine in yourtractor has been shipped, from the
factory,already filled with summer weight oil.
•Check engine oilwith tractor on level ground.
•Remove oilfillcap/dipstick and wipe clean, reinsertthe
dipstick and screw cap tight, wait for afew seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
•Forcold weather operation you should change oil for
easier starting (See =OIL VISCOSITY CHART" in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
FIG. 7 12

OPERATION
ADD GASOLINE
•Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fue!
in quantities that can be used within 30 days to assure
fuel freshness.
I_ CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline I
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can at-
tract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage Instructions foradditional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
TO START ENGINE (See Fig. 5)
When starting the engine for the first time or if the engine
has run out of fuel, itwilltake extra cranking time to move
fuel from the tank to the engine.
• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place gear shift lever in neutral (N) position.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to choke (1",,I)position.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to "START"
position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does
not start, move the throttle control back to the choke
(1",1)position and retry.
WARM WEATHER STARTING (50 °F and above)
• When engine starts, move the throttle control to the
fast position.
• The attachments and ground drive can now be used. If
the engine does not accept the lead, restart the engine
and allow itto warm up for one minute using the choke
as descdbed above.
COLD WEATHER STARTING ( 50° F and below)
When engine starts, allow engine to run with thethrottle
control in the choke (1"_)position until the engine runs
roughly, then move throttle control to fast position.This
may require an engine warm-up pedod from several
seconds to several minutes, depending on the tem-
perature.
• The attachments can also be used during the engine
warm-up period,
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
MOWING TIPS
• Mower should be properly leveled for best mowing per-
formance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
• The left hand side of mower should be used for trim-
ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large arees, start byturning tothe right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 8).
f
J
FIG. 8
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
•Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed byse-
lecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
•When operating attachments, select aground speed
that will suit the terrain and give best performance of
the attachment being used.
13

MAINTENANCE
REOU RSERV,OE OATES
CC_ BTir::p eO_l:: ion _
Check Operator Presence and
TInterlock Systems If
RCheck for Loose Fasteners ll_ I/s I_
Sharpen/Replace Mower Blades i_ 3
TLubrication Chart I_
0Check Battery Level 1_4
RClean Battery and Terminals V' if
Check Transaxle Cooling i/
Check V-Belts I# #
Check Engine Oil Level If li_
Change Engine Oil (with oil filter) 1##'_,2 I1 #
EChange Engine Oil (without oil filter) I_._ I_
NClean Air Filter i ll/2
GClean Air Screen I_2
NI Inspect Muffler/Spark Arrester I1 /
EReplace Oil Filter (If equipped) _1.2
Clean Engioe Cooling Fins V' 2
Replace Spark Plug _ I_
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1- Change more often when operating under a heavy load or
in hLghambient temperatures.
2 - Service more often when operating in dirty or dusty conditions,
3-Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected tooperatorabuse ornegligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section
of this manual should be checked at least once each
season.
•Once ayear you should replace the spark plug, clean
or replace air filter,and check bladesand belts forwear.
A new spark plug and clean air filter assure proper air-
fuel mixture and help your engine run better and last
longer.
'BEFORE EACH USE
•Check engine oil level.
•Check brake operation.
• Check tire pressure.
•Check operator presence and
interlock systems for proper operation.
•Check for loose fasteners.
14
LUBRICATION CHART
(_)SPINDLE ZERK --
(_FRONT WHEEL
BEARING ZERK
II
iI
_)SAE 30 OR 10W30 MOTOR OIL
(_GENERAL PURPOSE GREASE
_)REFERTO MAINTENANCE "ENGINE" SECTION
'(_FRONT WHEEL
BEARING ZERK
PIVOTS
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
A'i-rRACT DUST AND DIRT THAT WILL SHORTEN THE UFE OF
THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST
BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE
LUBRICANT SPARINGLY.

MAINTENANCE
TRACTOR
Always observe safety rules when performing any main-
tenance.
BRAKE OPERATION
Iftractor requires more than six (6) feet stopping distance
at highspeed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" inthe Service and Adjustments
section of this manual).
TIRES
•Maintain properair pressure inalltires (See"PRODUCT
SPECIFICATIONS" section of this manual).
•Keep tires free ofgasoline, oil, or insect control chemi-
cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Besure operator presence and interlocksystems are work-
ingproperly. Ityourtractordoes notfunction as described,
repair the problem immediately.
•The engine should not start unless the clutch/brake
pedal isfully depressed and attachement clutchcontrol
is in the disengaged position.
• When the engineis running, anyattempt bythe operator
to leave the seat without first setting the parking brake
should shut off the engine.
•When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless
the operator is in the seat.
BLADE CARE
Forbest resultsmower blades mustbe keptsharp. Replace
bent or damaged blades.
BLADE REMOVAL (See Fig. 9)
•Raise mower to highest position to allow access to
blades.
• Remove blade bolt, Iockwasher and flat washer securir_j
blade.
• Install new or resharpened blade with trailing edge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•Reassemble blade bolt, lock washer and fiat washer
in exact order as shown.
•Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
TRAILING
EDGE UP BLADE MANDREL
ASSEMBLY
HOLE
15
LOCK WASHER STAR
_'_BLADE BOLT (GRADE 8)*
*A GRADE 8 HEATTREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 9
TO SHARPEN BLADE (See Fig. 10)
NOTE: We do not recommend sharpening blade -but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An un-
balanced blede will cause excessivevibration and eventua{
damage to mower and engine.
The blade can be sharpened with a file or on a grind-
ing wheel. Do not attempt to sharpen while on the
mower.
• To check blade balance, you willneed a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobesof
the center hole may appear to be centered, but are not.
•Slide bladeon toan unthreaded portionofthe steelbolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it sheu_d remain in ahoriz_nta_
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
OR PIN _
FIG. 10
BATrERY
Yourtractorhasa batterycharging system whichissufficient
for normal use. However, periodic charging ofthe battery
with an automotive charger will extend its life.
•Keep battery and terminals clean.
•Keep battery boltstight.
•Keep small vent holes open.
•Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.

MAINTENANCE
OIL DRAIN VALVE
TO CLEAN BA'I-I-ERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
•Rinse the battery with plain water and dry,
• Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly,
Reinstall battery (See "REPLACING BATTERY" in the
Service and Adjustment section of this manual).
V-BELTS
CheckV-belts for deteriorationand wear after 100 hoursand
replace ifnecessary. The belts are not adjustable. Replace
belts if they begin to slipfrom wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil's SAE viscosity grade
according to your expected operating temperature,
SAE VISCOSITY GRADES
0 30 3¢Z 40 60 80
c .._ -_ -1° o ,o _o 30 4o
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although mulli-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oilconsumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oilafter every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oilfill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 11)
Determine temperature range expected before oilchange.
All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
-Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
CLOSED
AND
LOCKED
POSITION
DRAIN
TUBE
16
FIG. 11
• Unlock drain valve by pushing inward and turning
countemleckwise.
•To open, pull out on the drain valve.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
untilthe pin isin the locked positionas shown.
•Remove the drain tube and replacethe cap onto to the
bottomfitting ofthe drain valve.
• Refill engine with oilthrough oilfill dipsticktube. Pour
slowly. Do not overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS" section of this man-
ual.
•Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstickcap istightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Cleanwith a wire brush
or compressed air to remove dirtand stubborn dried gum
fibers.
ENGINE OIL FILTER
Replace the engine oil filler every season or every other
oil change if the tractor is used more than 100 hours in
one year.
AIR FILTER (See Fig. 12)
Your engine will not run properly using a dirty air filter.
Replace pre-cleaner after every 25 hours of operation or
every season. Service paber cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
•Pull up on air filter cover handle and rotate towards
engine.
•Remove cover.
•Carefully remove air filter cartridge and pre-cleaner
from base.
•Clean base carefully to preventdebris from falling into
carburetor.
NOTE: If very dirty or damaged, replacecartridge.
•Place new pre-cleaner and cartridge firmly in base.
•Align tabs on cover with slots in blower housing and
replace cover.
•Hook handle on cover and push down on handle to
close.
IMPORTANT- Petroleum solvents,such as kerosene, are
not to be used to cleaR the cartridge. They may cause
deterioration of the cartridge. Do notoilcartridge. Do not
use pressurized air to clean cartridge.

MAINTENANCE
jHANDLE
_COVER
._.l CARTRIDGE
PRE_
eASE \\\ SLOTS
FIG. 12
ENGINE COOLING FINS (See Fig. 13)
Remove any dust, dirt or oilfrom engine cooling fins to
prevent engine damage from overheating.
• Remove screws from blower housing and lift housing
and dipstick tube assembly offengine.
•Cover oilfill opening to prevent entry of dirt.
• Use compressed air or stiff bdstlebrush to thoroughly
clean engine cooling fins.
•To reassemble, reverse above procedure.
BLOWER HOUSING
SCREWS SCREWS
DIPSTICK TUBE
ASSEMBLY
OIL RLL
SPARK
PLUG
MUFFLER
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or dam-
age.
SPARK PLUGS
Replace spark plugsat the beginning ofeach mewing sea-
son or after every tO0hours of use, whichever comes first.
Spark plug type and gap setting is shown in "PRODUCT
SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER (See Fig. 14)
The fuel fUtershould be replaced once each season. Iffuel
filter becomes clogged, obstructingfuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
•Immediately wipe up any spilled gasoline.
CLAMP CLAMP
_FUEL
FILTER
FIG. 14
CLEANING
•Clean engine, battery, seat, finish, etc. of all foreign
matter.
•Keep finished surfaces and wheels free ofall gasoline,
oil, etc.
•Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean yourtractor unless the engine and trans-
mission are covered to keep water out.Water in engine or
transmission will shorten the usefullife ofyourtractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
FIG. 13 17

SERVICE AND ADJUSTMENTS
_ARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS:
Depress clutch/brake pedal fully and set parking brake.
•Place gearshift lever in neutral (N) position-
-Place attachment clutch in,','DISENGAGED" position.
Turn ignition key to STOP and remove key.
Make sure the blades and all moving parts have completely stopped.
•Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO REMOVE MOWER (See Fig. 15)
Mower willbe easier to remove from the right side of trac-
tot.
• Place attachment clutch in "DISENGAGED" position.
•Move attachment lift lever forward to lower mower to
its lowest position.
• Roll belt off engine pulley.
•Remove small retainer spring, and remove clutch spring
off pulley bolt.
•Remove large retainer spring, slide collar off and push
housing guide out of bracket.
• Disconnect anti-swaybar from chassis bracket by re-
moving retainer spring.
• Disconnect suspension arms from rear deck brackets
by removing retainer springs.
• Disconnect front links from deck by removing retainer
springs.
• Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IFAN ATTACHMENT OTHERTHANTHE MOWER
DECK ISTO BE MOUNTED ON THE TRACTOR, REMOVETHE
FRONT UNKSAND HOOKTHE CLUTCH SPRING INTO SQUARE
HOLE IN FRAME.
TO INSTALL MOWER (See Fig. 15)
Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right
side of tractor.
•Lower lift lever to its lowest position.
•Connect front links to mower deck and secure with
retainer springs..
•Connect suspension arms to rear deck brackets and
secure with retainer springs.
•Connect anti-swaybar to chassis bracket and secure
with retainer spring.
•Push clutchcable housing guide intobracket, slidecol-
lar onto guide and secure with large retainer spring.
•Place flat washer and clutch spring on idler pulleybolt
and secure with small retainer spdng.
•Install belt onto engine pulley.
FLAT WASHER SQUARE HOLE
J
SMALL RETAINER SPRING
CLUTCH SPRING FRONT LINK
RETAINER SPRINGS
(BOTH SIDES)
HOUSING GUIDE RETAINER
SPRING BRACKET DEFLECTOR SHIELD
FIG. 15
18

SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)
Raise mower to its highest position.
•At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance "A"
on both sides of mower should be the same or within
114"of each other.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment
nut on that side.
• To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 118".
• Recheck measurements after adjusting.
BOTrOM EDGE BOTTOM EDGE
OF MOWER TO OF MOWER TO
IJOROO.O.,.
FIG. 16
OJUSTMENT NUT
FIG. 17
FRONT-TO-BACK ADJUSTMENT (See Figs. 18and 19)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IFTHE
FOLLOWING FRONT-TO-BACK ADJUSTMENT ISNECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8"
to 1/2" lower than the rear when the mower is in its high-
est position.
Check adjustment on right side of tractor. Measure distance
=D"directly in front and behind the mandrel at bottom edge
of mower housing as shown.
• Before making any necessary adjustments, check that
both front links are equal in length.
• If links are not equal in length, adjust one link to same
length as other link.
•To lower front of mower loosen nut =E"on both front
linksan equal number of turns.
When distance =D" is 1/8" to 1/2" lower at front than
rear, tighten nuts =F" against trunnion on both front
links.
•To raise front ofmower, loosen nut=F"from trunnion on
both front links.Tighten nut "E" on both front links an
equal numberofturns. The two front linksmust remain
equal in length.
When distance"D" is1/8"to1/2"lower at front than rear,
tighten nut "F" against trunnionon both front links.
•Recheck side-to-side adjustment.
FIG. 18
BOTH FRONTLINKS MUST BE EQUALIN LENGTH
FRONT UNKS
FIG. 19
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 20)
The mower bladedrive belt may be replaced without tools.
Park the tractoron level surface. Engage parking brake.
BELT REMOVAL -
•Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual).
•Work belt off both mandrel pulleys and idler pulleys.
•Pull belt away from mower.
BELT INSTALLATION -
•Install new belt in reverse order of removal.
•Make sure belt is in all pulley grooves and inside all
belt guides.
•Install mower in reverse order of removal instruc-
tions.
19

SERVICE AND ADJUSTMENTS
IDLER PULLEYS WITH PARKINGBRAKE "ENGAGED"
MANDRELPULLEYS
FIG. 20
TO CHECK AND ADJUST BRAKE
(See Fig. 21)
Yourtractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
TO CHECK BRAKE
•Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en-
gage parking brake.
•Place gear shift lever in neutral (N) position.
The rear wheels mustlockand skidwhen youtrytomanually
push the tractorforward. Ifthe rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
•Depress clutch/brake pedal all the way down and en-
gage parking brake.
-Measure distance between brake operating arm and
nut "A" on brake red.
•Ifdistance is other than 1-1/2", loosen jam nut and turn
nut "A" until distance becomes 1-1/2". Retighten jam
nut against nut "A".
•Road testtractorfor properstopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact a qualified service center.
AM NUT
FIG, 21
TO REPLACE MOTION DRIVE BELT
(See Fig. 22)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottomside of leftfootrest.
BELT REMOVAL -
•Remove mower (See "TO REMOVE MOWER" in this
section of manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
Remove belt from stationary idler and clutching idler.
•Remove belt downward from around engine pulley.
• Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keep-
ers.
• Remove belt from center span keeper and pull belt
away from tractor.
BELT INSTALLATION -
Carefully work new belt down between transaxle belt
keepers and onto the input pulley.
• Slide belt into the center span keeper.
• Pull belt toward front of tractor and roll around the top
groove of engine pulley.
Install belt through stationary idler and clutching
idler.
• Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See "TO INSTALL MOWER" in this sec-
tion of manual).
2O