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  9. Poulan Pro PC1742STB User manual

Poulan Pro PC1742STB User manual

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)|
OWNER'S MANUAL
MODEL NO. PC1742STB
17.0 HP42 Inch
LawnTractor
Assembly
• Operation
• Maintenance
• Service and Adjustments
•Storage
•Troubleshooting
• Repair Parts
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
ForTechnical Assistance: call 1-800-829-5886
187594 3.10.03 MH
PRINTED IN U.S.A.
SAFETY RULES
_lb SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS &
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the
manual and on the machine before starting.
•Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mow-
ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
• Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or un-
clogging chute.
•Mow only in daylight or good artificial light.
•Do not operate the machine while under the influence
of alcohol or drugs.
•Watch fortraffic when operating near or crossing road-
ways.
•Use extra care when loading or unloading the machine
intoa trailer or truck.
•Data indicatesthat operators, age 60 years and above,
are involvedin a large percentage of riding mower-re-
lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protectthemselves and others from serious injury.
•Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck toplow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.
DO:
•Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tallgrass can hide obstacles.
•Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
•Followthe manufacturer's recommendations for wheel
weights or counterweights to improve stability.
•Useextracare withgrass catchersor otherattachments.
These can change the stability of the machine.
•Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction. 2
• Avoid starting or stopping on a slope. If tires lose trac-
tion, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
•Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
•Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could
cause sliding.
•Donottrytostabilizethemachinebyputtingyourfoot
on the ground.
•Do not use grass catcher on steep slopes.
II1.CHILDREN
Tragicaccidents canoccur ifthe operatorisnot alertto the pres-
ence of children. Children are often attracted to the machine
and the mowing activity. Neverassumethat children willremain
where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the
area.
•Before and when backing, look behind and down for
small children.
•Nevercarry children.They may fall offand be seriously
injured or interfere with safe machine operation.
•Never allow children to operate the machine.
•Useextracare when approachingblindcorners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine orfuelcontainerinside where
there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running.
•Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recom-
mended parts, when necessary.
•Mowerbladesare sharp andcan cut.Wrap theblade(s)
or wear gloves, and use extra caution when servicing
them.
•Check brake operation frequently. Adjust and service
as required.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS &
Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Never carry children. They may fall offand be seriously injured
or interfere with safe machine operation.
Keep children out ofthe mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts,orbumps. Uneven terraincould overturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowlystraight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Donot turn onslopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
WARNING: In order to prevent ac-
cidental starting when setting up,
transporting, adjusting or making re-
pairs, always disconnect spark plug
wire and place wire where it cannot
contact spark plug.
I
WARNING: Do not coast down a hill I
in neutral, you may lose control of the I
tractor.
&WARNING: Tow only the attachments
that are recommended by and com-
ply with specifications of the manu-
facturer of your tractor. Use common
sense when towing. Operate only at
the lowest possible speed when on a
slope. Too heavy of a load, while on
a slope, is dangerous. Tires can lose
traction with the ground and cause you
to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and car-
tain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
PRODUCT SPECIFICATIONS
GASOLINECAPACITY 1.25GALLONS
AND TYPE: UNLEADED REGULAR
OILTYPE (API-SF-SJ): SAE 30 (above32°F)
SAE 5W-30(below32°F)
OIL CAPACITY: W/FILTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED (MPH): FORWARD:
1st 1.1
2nd 1.4
3rd 2.2
4th 3.4
5th 4.3
6th 5.5
REVERSE: 1.7
TIRE PRESSURE: FRONT: 14 PSi
REAR: 12 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BA33"ERY: AMP/HR: 28
MIN. CCA: 230
CASE SIZE: U1R
BLADE BOLTTORQUE: 27-35 FT.LBS.
CONGRATULATIONS on your purchase ofa new tractor.
Ithasbeen designed, engineered and manufactured togive
you the best possible dependability and performance.
Shouldyouexperience any problemyou cannoteasily rem-
edy,please contact yournearest authorized service center/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintaining, caring for
and using your tractor.
•Followthe instructionsunder"Maintenance" and "Stor-
age" sections of this owner's manual.
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimprovedforest-covered, brush-coveredorgrass-covered
land unless the engine's exhaust system isequipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-8
OPERATION ............................................................. 9-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14-17
SERVICE AND ADJUSTMENTS ............................ 18-23
STORAGE .................................................................... 24
TROUBLESHOOTING ............................................ 25-26
REPAIR PARTS ...................................................... 28-41
WARRANTY ................................................................. 42
4
CONTENTS OF HARDWARE PACK
Steering Wheel
Steering
Wheel
Insert
i
Steering
Boot
i Steering
Extension
_, Shaft
Steering Wheel
Adapter
(1)_ 1/2-20
(1) Large Flat Washer (1) Locknut 1/4-28
(1) Hex Bolt 114-28 x 1-1/4
Seat
(1) Washer (_
17/32 x 1-3/16 x 12 Gauge
(1) Lock
Washer 1/2
(1) Bolt
(1) Oil Drain Tube
Keys
(2) Keys
Slope Sheet I
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception ofthose parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(2) 3/4" wrench Tire pressure gauge
Pliers
When dgbt or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steedng wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton.
•Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
•Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and install
1/4 hex bolt and Iocknut. Tighten securely.
IMPORTANT:TIGHTEN BOLT AND NUT SECURELY TO 10-12
FT. LBS TORQUE.
•Place tabs of steering boot over tab slots in dash and push
down to secure.
INSTALL STEERING WHEEL
Positionfront wheels ofthe tractorso they are pointing straight
forward.
Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
•Position steering wheel so cross bars are horizontal (left to
right) and slide inside beet and onto adapter.
•Assemble large flat washer, 1/2 hex nut and tighten se-
curely.
Snap steering wheel insert intocenter of steering wheel
Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
BOOT
FIG. 1
6
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
INSTALL SEAT (See Fig. 2)
Adjust seat before tightening adjustment bolt.
•Remove adjustment bolt, lock washer and flat washer
securing seat to cardboard packing and set aside for
assembly of seat to tractor.
Pivot seat upward and remove from the cardboard pack-
ing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
° Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
•Pivot seat and pan forward and assemble adjust-
ment bolt, Iockwasher and flat washer loosely. Do not
tighten
•Lower seat into operating position and sit on seat.
•Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
SHOULDER
BOLT
FLAT WASHER
LOCKWASHER_
ADJUSTMENT
BOLT
FIG. 2
CHECK BATTERY (See Fig. 3)
• Lift seat pan to raised position.
•If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in MAINTENANCE section of this
manual for charging instructions).
SEAT PAN
LABEL
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLLTRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
• Press lift lever plunger and raise attachment lift lever
to its highest position.
• Release parking brake by depressing clutch/brake
pedal.
• Place gearshift lever in neutral (N) position.
• Roll tractor forward off skid.
•Remove banding holding deflector shield up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
_WARNING: Before starting, read, understand and follow
all instructionsin the Operation section of this manual. Be
sure tractor isin a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been com-
pleted.
•Check engine oil level and fillfuel tank with gasoline.
• Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
• Place gear shift lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever
to its highest position.
• Start the engine.After engine has started, move throttle
control to idle position.
• Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and slowly drive
tractor off skid.
Apply brake tostop tractor, set parking brake and place
gearshift lever in neutral position.
• Turn ignitionkey to "OFF" position.
Continue with the instructions that follow.
7
ASSEMBLY
CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" inthe Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual, Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn howto operate your tractor, checktoseethat
the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
#'CHECKLIST
BEFOREYOU OPERATE AND ENJOYYOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
4 All assembly instructionshave been completed.
,/ No remaining looseparts in carton.
,/ Battery isproperly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat isadjusted comfortably and tightened securely.
,/ Alltires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,I Check mower and drive belts. Be sure they are routed
propedy around pulleysand inside all belt keepers.
,/ Check wiring. See thatall connections are stillsecure
and wires are properlyclamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at properlevel.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
J" Become familiar with all controls -their location and
function. Operate them before you start the engine.
,I Be sure brake system is in safe operating condition.
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-
ing. R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNmON
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
MOWER HEIGHT MOWER LIFT
DANGER, KEEP HANDS
AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
Failure to follow instructions
could result in serious injuryor
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
&
&
&
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates ahazard which,
.,_l_,,. if not avoided, could result in death, serious injury
and/or property damage,
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
IGNITION
ATFACHMENT SWITCH
CLUTCH LEVER
/
TH ROI-i'LE/
CHOKE PLUNGER
CONTROL
A'n'ACHMENT
UFT LEVER
OHEIGHT
ADJUSTMENT
LEVER
PARING
BRAKE
GEAR SHIFT
LEVER
FIG. 4
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
UGHT SWITCH POSITION: Turns the headlights on and
off.
THROTTLE/CHOKE CONTROL: Used for starting and
controllingengine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locksclutch/brake pedal intothe brake
position.
GEARSHIFT LEVER - Selects the speed and direction
of the tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
yourtractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
10