Poulan Pro PD185H42STA User manual

IMPORTANT MANUAL Do Not Throw Away
OWNER'S MANUAL
MODEL:
PD 185H42 STA
LAWN TRACTOR
_k WARNING:
Read this Owner's Manual and follow all Warn-
ings and Safety Instructions. Failure to do so
can result in serious injury.
ALWAYS WEAR EYE PROTECTION DURING OPERATION
188774 11.13.03 RD
Printed in U.S.A.

SAFETY RULES
aSafe Operation Practices for Ride-On Mowers
IMPORTANT:THIS CUFFINGMACHINEIS CAPABLEOFAMPUTATINGHANDS ANDFEETANDTHROWINGOBJECTS.FAILURE
TOOBSERVETHE FOLLOWINGSAFETYINSTRUCTIONSCOULDRESULT IN SERIOUSINJURYOR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructionsin the
manual and on the machine before starting.
• Only allow responsibleadults,who arefamiliarwith the
instructions, to operate the machine.
•Clear the area ofobjectssuchas rocks,toys,wire, etc.,
which could be picked up and thrown bythe blade.
•Be sure the area is clear of other people before mow-
ing. Stop machine ifanyone enters thearea.
•Never carry passengers.
•Do not mow in reverse unless absolutelynecessary.
Always look down and behindbefore and while back-
ing.
•Be aware of the mower discharge directionand do not
point itat anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
•Slow down before turning.
•Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or un-
clogging chute.
•Mow only in daylightor good artificiallight.
•Do not operate the machinewhile underthe influence
of alcohol or drugs.
•Watch fortrafficwhen operatingnear orcrossingroad-
ways.
•Use extra care when loadingor unloading the machine
intoatrailer or truck.
•Data indicates that operators,age 60 yearsand above,
are involved in a large pementage of ridingmower-re-
lated injuries. These operators shouldevaluate their
ability to operate the riding mower safely enough to
protectthemselves and others from seriousinjury.
•Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust /engine parts
and burn. Do not allow the mower deckto plowleaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopesare a majorfactorrelatedtoloss-of-controland tipover
accidents,whichcanresult insevereinjury ordeath. All slopes
requireextracaution. If youcannotbackuptheslopeor ifyou
feeluneasyonit, donot mowit.
DO:
•Mow up and down slopes, notacross.
Remove obstacles such as rocks, tree limbs,etc.
•Watch for holes, ruts,or bumps. Uneventerrain could
overturn the machine. Taftgrass can hideobstacles.
Use slow speed. Choose a lowgear sothat you will
not have to stop or shiftwhile on the slope.
Followthe manufacturer'srecommendationsforwheel
weights or counterweightsto improve stability.
•Usaextrecarewithgrasscatchersorotherattachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual
Do not make sudden changes in speed or direction.
•Avoid starting or stoppingon a slope. Iftires lose trac-
tion, disengage the bladesand proceedslowlystraight
down the slope.
DO NOT:
•Do not turn on slopes unless necessary, and then,
turn slowlyand gradually downhill,if possible.
•Do not mow neardrop-offs,ditches, orembankments.
The mower couldsuddenlyturn overifa wheel isover
the edge of a cliffor ditch, or ifan edge caves in.
•Do not mow on wet grass. Reduced traction could
cause sliding.
•Do not trytostabilizethe machine byputtingyourfoot
on the ground.
•Do not usegrasscatcher on steep slopes.
IlL CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowingactivity. Never assume that
children will remainwhere you lastsaw them.
•Keep children out of the mowing area and under the
watchful care ofanother responsibleadult.
•Be alert and turn machine off if children enter the
area.
•Before and when backing, lock behindand down for
small children.
•Never carrychildren.They may fall offand beseriously
injured or interferewith safe machineoperation.
•Never allow childrento operate the machine.
•Use extracarewhenapproechingblindcorners,shrubs,
trees, or otherobjectsthat may obscurevision.
IV. SERVICE
•Use extra care in handling gasoline and other fuels.
They are flammableand vapors are explosive.
-Use onlyan approved container.
-Never remove gas cap or add fuel with the engine
running. Allowengine to cool before refueling. Do
not smoke.
-Never refuelthe machine indoors.
-Never storethemechineorfuelcontainerinsidewhere
there is anopen flame, such as a water heater.
•Never run a machine inside a closed area.
•Keep nutsandbolts,especiallybladeattachment bolts,
tight and keepequipmentin good condition.
• Never tamper withsafety devices. Check their proper
operation regularly.
•Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
•Stop and inspect theequipment ifyoustrikean object.
Repair, if necessary,before restarting.
•Never make adjustments or repairs with the engine
running.
• Grass catcher componentsare subjecttowear, dam-
age, and deterioration,which could expose moving
parts or allowobjectsto be thrown. Frequentlycheck
components and replace with manufacturer's recom-
mended parts, when necessary.
• Mower bladesare sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
• Check brake operation frequently. Adjust and service
as required.
2

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•Be sum the area isclearof otherpeoplebeforemowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
•Do notmow inreverse unless absolutelynecessary.Always
look down and behind beforeand while backing.
•Never carrychildren.They mayfalloffand beseriousfyinured
or interfere with safe machineoperation.
•Keep childrenoutofthe mowingarea and under thewatchful
care ofanother responsibleaduif.
•Be alert and turn machine oft ifchildren enterthe area.
Before and when backing, lookbehind and down for small
children.
Mow up and down slopes (15° Max), not across.
•Remove obstaclessuch as rocks, tree limbs, etc.
Watch forholes,ruts,orbumps.Uneventerraincouldoverturn
the machine.Tallgrass can hide obstacles.
Usa slowspeed. Choose a low gearso that you willnot have
to stop or shiftwhile on the slope.
Avoid starting or stoppingon aslope. If tires lose traction,
disengage the blades and proceed slowly straightdown the
slope.
If machine stops while goinguphill,disengage blades, shift
into reverseand back down slowly.
Donotturnonslopesunlessnecessary,and then, turnslowly
and graduallydownhill,if possible.
WARNING: In order to prevent ac-
cidental starting when setting up
transport ng, adjust ng or making re.-
pairs, always disconnect spark plug
wire and place wire where it cannot
contact spark plug.
WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known to the State of California tocause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3

PRODUCT SPECIFICATIONS
GASOLINECAPACITY 2.0GALLONS
ANDTYPE: UNLEADEDREGULAR
OILTYPE (API-SF-SJ): SAE30 (above32°F)
SAE5W-30 (below32°F)
OILCAPACITY: W/FILTER 3.5 PINTS
W/O FILTER 3.0 PINTS
SPARKPLUG: CHAMPIONRC12YC
GAP: .030")
GROUNDSPEED(MPH): FORWARD: 5.5
REVERSE: 2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGINGSYSTEM: 3 AMPS BA'I-I'ERY
5 AMPS HEADLIGHTS
BA'VrERY: AMP/HR: 28
MIN.CCA: 230
CASESIZE: U1R
BLADEBOLTTORQUE: 27-35 FT.LBS.
CONGRATULATIONS on yourpurchaseofa new tractor.
Ithasbeen designed, engineeredandmanufacturedtogive
you the best possibledependabilityand performance.
Shouldyou experienceanyproblemyoucannoteasily rem-
edy,please contactyournearest authorizedservice center/
department. We havecompetent,well-trainedtechnicians
and the propertools toservice or repairthistractor.
Please read and retain this manual. The instructionswill
enableyou toassemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintaining, caring for
and using your tractor.
•Followthe instructionsunder"Maintenace" and =Stor-
age" sections ofthis owner'smanual.
WARNING: This tractorisequippedwithan internal com-
bustion engine and should not be used on or near any
unimprovedforest .covered,brush-coveredorgrasa-covered
land unless the engine'sexhaust systemisequipped with
a spark arrester meeting applicablelocalor state laws (if
any). If a spark arrester is used, itshouldbe maintained
in effective workingorder bythe operator.
A spark arrester for the muffler is availablethrough your
nearestauthorizedservicecenter/department(See REPAIR
PARTS sectionof this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-8
OPERATION ............................................................. 9-14
MAINTENANCE SCHEDULE ...................................... 15
MAINTENANCE ..................................................... 15-18
SERVICE AND ADJUSTMENTS ............................ 19-23
STORAGE .................................................................... 24
TROUBLESHOOTING ............................................ 25-26
REPAIR PARTS -TRACTOR .................................. 28-43
WARRANTY ................................................................. 44
4

UNASSEMBLED PARTS
Steering Wheel
BoontQ
7:<is,.se.i_---_, Stee.ring iWrhee'
(1) W_//LargeFlat /_'_1)Locknut 1/2-20
qO©
11)Locknut1/4-28
__lili_i_i_ili_i_i_ili_ilili!ili!l_i_U,',"ex_'''4-2ox'-',,
Seat
(1) Washer (_
17/32 x 1-3/16 x 12 Gauge
(1) Knob
Key
(2) Keys
Slope Sheet
(4) Retainer.S.prings Gauge Wheels
(4) Locknut 3/8-16
m
m
(4) Wheels
(4) Shoulder Bolt
i
jo
(4) Adjusting Bar
,.(4) Washers
/_ x 3/4 x 14 L_a.
i
OIw
(4) Clevis Pins
5

ASSEMBLY
Yournew tractorhas been assembled at the factory with exceptionof those parts leftunassembled for shippingpurposes,
To ensure safe and properoperation ofyourtractor all parts and hardware you assemble must be tightened securely. Use
the correcttools as necessary to insure propertightness.
TOOLS REQUIRED FOR ASSEMBLY
A socketwrench set willmake assembly easier. Standard
wrench sizes are listed.
(1) 3/4" wrench Pliers
(2) 7/16" wrenches Tire pressure gauge
Utility knife
When rightorlefthandismentionedinthismanual,itmeans
when you are in the operatingposition(seated behind the
steeringwheel).
TO REMOVE TRACTOR FROM CAR-
TON
UNPACK CARTON
•Remove all accessible looseparts and parts cartons
fromcarton.
•Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
• Check for any additional loose parts or cartons and
remove,
BEFORE REMOVINGTRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•Slideextension shaftontolowersteering shaft. Align
mountingholesinextensionand lowershaftsand install
1/4 hexbolt and Iocknut.Tighten securely.
IMPORTANT:TIGHTENBOLTANDNUTSECURELYTO10-12
FT,LBSTORQUE.
• Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
•Positionfront wheels ofthetractorsotheyare pointing
straightforward.
•Remove steering wheel adapter from steering wheel
and slideadapter ontosteering shaft extension.
•Positionsteering wheel so cross bars are horizontal
(lefttoright) and slide insideboot and onto adapter.
•Assemble large flat washer, 1/2 hex nut and tighten
securely.
•Snap steering wheel insert into center of steering
wheel.
•Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKIDTHATMAY PUNCTURETIRES WHERE TRACTOR
ISTO ROLLOFF SKID.
NSERT
1/2 LOCK WASHER
_---'_ LARGE FLAT
• WASHER
STEERING _
STEERING
ADAPTER /EXTENSION SHAFT
/
,_ _1/4 HEX BOLT
1/4 LOCKNUT •'_ _ _1
f "_1 t
I I I
j I
LOWER I
STEERING _-. _,_ _,,'
FIG. 1
INSTALL SEAT (See Fig. 2)
Adjust seat before tighteningadjustment knob.
•Remove adjustment knob and flat washer securing
seat to cardboard packingand set aside for assembly
of seat to tractor.
Pivotseatupwardandremovefromthecardboardpack-
ing. Remove the cardboard packing and discard.
•Place seat on seat pan so head of shoulder bolt is
positioned over largeslotted hole in pan,
•Push down on seat toengage shoulder boltinslotand
pull seat towards rear of tractor.
• Pivotseat and pan forwardand assemble adjustment
knob and flat washer loosely.Do not tighten.
•Lower seat intooperating position and sit on seat.
Slide seat until acomfortable position is reached
which allows you to press clutch/brake pedal all the
way down,
•Get offseat withoutmoving its adjusted position.
Raise seat and tighten adjustment knob securely,
6

ASSEMBLY
SHOULDER
BOLT
ADJUSTMENT
KNOB
FIG. 2
CHECK BAI-rERY (See Fig. 3)
• Liftseat pan to raised position.
• Ifthis battery is put intoservice after month and year
indicated on label (label located between terminals)
charge batteryforminimum of one hour at 6-10 amps.
(See "BATFERY"in MAINTENANCE section of this
manual forcharging instructions).
SEAT PAN
LABEL
FIG. 3
NOTE: You may now roll or drive yourtractor off the skid.
Followthe appropriate instructionbelow to remove the
tractorfrom the skid.
TO ROLLTRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
• Press lift lever plunger and raise attachment lift lever
to its highest position.
•Release parking brake by depressing clutch/brake
pedal.
•Place freewheel control in "transmissiondisengaged
position"(See "TO TRANSPORT" in the Operation
sectionof this manual).
•Roll tractorforward offskid.
•Removebandingholdingthedeflectorshieldupagainst
tractor.
TO DRIVE TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
_WARNING: Beforestarting,read,understandand follow
all instructionsin the Operationsectionofthis manual. Be
sure tractorisin a well-ventilatedarea. Besure the area in
frontoftractoris clear of other people and objects.
• Be sure allthe above assemblystepshave been com-
pleted.
•Check engine oilleveland fillfuel tank with gasoline.
•Place freewheel control in "transmission engaged"
position (see "TOTRANSPORT" in Operation section
of this manual).
•Siton seat inoperatingposition,depress clutch/brake
pedal and set the parkingbrake.
•Place motion controllever in neutral (N) position.
•Press liftlever plunger and raise attachment lift lever
to its highest position.
•Starttheengine.Afterengine hasstarted,movethrottle
controlto idle position.
•Release parkingbrake.
•Slowlymovethemotioncontrolleverforward and slowly
drivetractoroff skid.
•Applybraketo stoptractor,set parkingbrakeand place
motioncontrol leverin neutral position.
•Turn ignitionkey to "STOP" position.
Continue withthe instructionsthat follow.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
The gauge wheels are designed to keep the mower deck
in proper position when operating mower. Be sure they
are properly adjusted to ensure optimum mower perfor-
mance.
• Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown usingshoulder bolts,
3/8 washers and 3/8-16 center tocknuts and tighten
securely.
• Adjust gauge wheels before operating mower. See'TO
ADJUST GAUGE WHEELS" in the Operation section
of this manual.
7

ASSEMBLY
CHECKTIRE PRESSURE
RETAINER._ / / f
WHEEL -- 3/8-16 CENTER
3/8 WASHER LOCKNUT
FIG. 4
INSTALL MULCHER PLATE (See Fig. 5)
(If previously removed)
• Raise and hold deflector shield in upright position.
•Place front ofmulcher plate overfrontof mowerdeck
opening and slide into place, as shown.
•Hook front latch intohole on frontof mower deck.
•Hook rear latch intohole on back of mower deck.
I & CAUTION: Do not remove deflector
shield from mower.
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in asafe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
DEFLECTOR
MULCHER
PLATE
LATCH
HOOKS
FIG. 5
The tires on yourtractor were overinfiated at the factory
for shippingpurposes. Correct tire pressure is important
for best cuttingperformance.
•Reduce tire pressure to PSI shown in =PRODUCT
SPECIFICATIONS" sectionofthis manual.
8
CHECK DECK LEVELNESS
Forbest cuttingresults,mower housingshouldbe properly
leveled.See"TO LEVELMOWER HOUSING" intheService
andAdjustmentssectionofthis manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
sectionof this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After youlearn howtooperateyourtractor,checktosee that
the brake isproperly adjusted. See "TO ADJUST BRAKE"
inthe Service and Adjustmentssection ofthis manual.
•/ CHECKL IS T
BEFORE YOUOPEFIATEAND ENJOY¥OUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST?
/Allassembly instructionshave been completed.
Y No remaining loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
/Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
/Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
•/Before drivingtractor, be sure freewheel control is in
drive position.
WHILELEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
/ It is important to purge the transmission before oper-
ating your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
the Operation section of this manual).

OPERATION
These symbolsmay appear on your tractor or in literature suppliedwith the product. Learnand understand theirmeaning.
R N H LI\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNmON
ENGINE OFF UGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVERTEMP FUEL OIL PRESSURE BAI-rERY REVERSE FORWARD MOWERHEIGHT MOWER LIFT
UGHT
ATTACHMENT
CLUTCH DISENGAGED
A'I-rACHMENT
CLUTCH ENGAGED DANGER, KEEP HANDS
AND FEETAWAY
FREE WHEEL
(Automatic Modelsonly)
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
A
A
A
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can llA,,
result in death, serious injury
and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
9

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
ATTACHMENT UGNT
CLUTCHLEVER IGNmON SWITCH
SWITCH POSITION
AMMETER .... "-. MFT LEVER
\- 1 I
THROTTLE/CHOKE
CONTROL ATTACHMENT
CLUTCH/BRAKE
PEDAL
FREEWHEEL
CONTROL
. PARKING
BRAKE
MOTION
CONTROL
LEVER
FIG. 6
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH POSITION -Turns the headlights on and
off.
THROTTLE/CHOKE CONTROL - Used for starting and
controling engine speed.
CLUTCH/BRAKE PEDAL - Used for declutchingand brak-
ingthe tractorand starting the engine,
PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
FREEWHEEL CONTROL - Disengages transmissionfor
pushingor slowlytowing the tractorwith the engine off.
MOTION CONTROL LEVER - Selects the speed and
directionof tractor.
ATTACHMENT LIFT LEVER - Used to raise and lower
the mower deck or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER - Usedto release attachment lift
leverwhen changing itsposition.
IGNITION SWITCH - Used for starting and stoppingthe
engine.
10

OPERATION
HOW TO USE YOUR TRACTOR NOTE: Under certain conditionswhen tractor is standing
idlewiththeengine running,hotengine exhaust gasesmay
cause "browning" ofgrass.To eliminate this possibility,al-
ways stop engine when stopping tractoron grass areas.
TO SET PARKING BRAKE (See Fig. 7)
Yourtractoris equipped with an operator presence sens-
ing switch. When engine is running, any attempt bythe
operatorto leave the seat without firstsettingthe parking
brake willshut offthe engine.
•Depress clutch/brakepedal into full =BRAKE" position
and hold.
•Placeparkingbrake lever in=ENGAGED" positionand
releasepressurefrom clutch/brakepedal. Pedalshould
remainin"BRAKE"position. Make sureparkingbrake
willhold tractorsecure.
A'FrACHMENT CLUTCH LEVER
"ENGAGED" POSITION
THROTTLE/CHOKE IGNmON
"DISENGAGED"
"BRAKE"
IPosmoN
PEDAL"DRIVE"
PosmoN
MOTION
CONTROL
_.LEVER
PARKING BRAKE
"DISENGAGED" PosmoN
FIG. 7
STOPPING (See Fig. 7)
MOWER BLADES -
•To stop mower blades,move attachment clutch lever
to"DISENGAGED" position.
GROUND DRIVE -
•Tostop ground drive, depress clutch/brakepedal into
full "BRAKE" position.
•Move motioncontrollever to neutral (N) position.
IMPORTANT:THE MOTION CONTROL LEVER DOES NOT
RETURNTO NEUTRAL(N) POSITION WHENTHE CLUTCH/
BRAKEPEDALIS DEPRESSED.
ENGINE -
•Move throttle controlto slow position.
NOTE: Failuretomovethrottlecontroltoslow positionand
allowingengine to idlebefore stopping may cause engine
to "backfire".
• Turn ignition key to "OFF' position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITIONOTHERTHAN "OFF" WILL CAUSETHE BA'FI-ERY
TOBE DISCHARGED, (DEAD). 11
ICAUTION: Always stop tractor com-
pletely,as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USETHROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
•Operating engine at less than fullthrottlereduces the
battery charging rate.
•Fullthrottleoffersthe best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD (See
Fig. 7)
The direction and speed of movement iscontrolledbythe
motion controllever.
•Start tractor with motion control lever in neutral (N)
position.
•Release parking brake.
•Slowlymove motioncontrol lever to desired position.
TO ADJUST MOWER CU'I-rlNG HEIGHT (See
Fig. 7)
The position of the attachment lift lever determines the
cutting height,
• Grasp lift lever.
• Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2 to 4".
The heights are measured from the ground to the blade tip
with the engine notrunning. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 8)
Gauge wheels are properlyadjusted when theyareslightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.

OPERATION
TO OPERATE ON HILLS•Adjust mower to desired cuttingheight (See "TO AD-
JUST MOWER CU'I-FING HEIGHT" in the Operation
sectionof this manual).
•Remove retainer spring and clevis pin which secure
each gauge wheel bar.
•Lower gauge wheels to ground.Raise gauge wheels
slightlyto align holes in bracketand gauge wheel bar
and insertclevis pin. Gauge wheels should be slightly
off the ground.
•Replace retainer spring intoclevis pin.
•Be sure all gauge wheels are in the same seffing.
IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU
CHANGETHE CUTTING HEIGHTOFTHE MOWERDECK.
SPRING
CLEVIS
PIN
TO OPERATE MOWER (See Fig. 9)
Yourtractor is equipped with anoperator presence sens-
ingswitch. Any attempt by the operator to leave the seat
withtheengine runningand the attachmentclutchengaged
willshut offthe engine.You mustremainfully and centrally
positionedin the seat to preventthe engine from hesitat-
ingor cuttingoffwhen operatingyourequipment on rough,
rollingterrain or hills.
• Select desired height of cut.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
"ENGAGED" POSITION
AI-rACHMENT
HIGH PosmoN
LOW
POSITION
.', DEFLECTOR
SHIELD
ATrACHMENT
CLUTCH LEVER
"DISENGAGED" PO-
SmON
I _lh WARNING: Do not drive up or down I
I
hills with slopes greater than 15° and Ido not drive across any slope.
•Choose the slowestspeed beforestartingup ordown
hills.
•Avoid stopping or changing speed on hills.
•If slowing is necessary, move throttle controllever to
slower position.
•If stopping is absolutelynecessary,pushclutch/brake
pedal quickly to brake positionand engage parking
brake.
•Move motion controllever to neutral (N) position.
IMPORTANT: THE MOTIONCONTROLLEVERDOESNOT
RETURNTO NEUTRAL(N) POSITIONWHENTHE CLUTCH/
BRAKEPEDALISDEPRESSED.
•Torestart movement,slowlyrelease parkingbrakeand
clutch/brake pedal.
•Slowly move motioncontrol leverto slowestsetting.
•Make all turns slowly.
TO TRANSPORT (See Figs. 6 and 10)
When pushingor towingyourtractor,be suretodisengage
transmission by placingfreewheel controlin freewheeling
position. Free wheel controlislocatedat the rear drawbar
oftractor.
•Raise attachment lifttohighestpositionwithaftachment
liftcontrol.
•Pull freewheel controlout and downintothe slot and
release so itis held in the disengaged position.
Do not push or tow tractor at more than two (2)
MPH.
•To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on atruck or a trailer,be sure hood isclosed
and secured to tractor. Use an appropriatemeans oftying
hood to tractor (rope, cord, etc.).
Transmission Engaged
Transmission Disengaged
FIG. 10
TOWING CARTS AND OTHER ATTACHMENTS
Tow onlythe attachments that are recommended by and
comply withspecificationsofthe manufacturer of yourtrac-
tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
FIG. 9 12

OPERATION
BEFORE STARTING THE ENGINE •
CHECK ENGINE OIL LEVEL
•The engine inyour tractor has been shipped,fromthe
factory,already filled with summer weight oil.
•Check engine oil with tractor on level ground.
•Remove oilfillcap/dipstickand wipe clean, reinsertthe
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL"mark on dipstickis reached. Do notoverfill.
•For coldweather operation you shouldchange oil for
easier starting (See "OIL VISCOSITY CHART' in the
Maintenance section of this manual).
• To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasolinewill
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oilwith gasoline. Purchasefuel
inquantities that can be used within 30 daysto assure
fuel freshness.
I_ AUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which
leads to separation and formation of acids during
storage. Acidic gas can damage the fuel system of
anengine while in storage. Toavoid engine problems,
the fuel system should be emptied before storage
of 30 days or longer. Drain the gas tank, start the
engine and let it run untilthefuel lines and carburetor
are empty. Use fresh fuel next season. See Storage
Instructions for additional information. Never use
engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE (See Fig. 6)
When starting the engine for the firsttime or ifthe engine
has run out offuel, it willtake extra crankingtimeto move
fuel from the tank to the engine.
Besurefreewheelcontrolisinthetransmissionengaged
position.
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
•Place motion control lever in neutral (N) position.
• Move attachment clutch to "DISENGAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting
procedures below. 13
Insertkey intoignitionandturnkeyclockwiseto"START"
position and release key as soon as engine starts.
Do not run starter continuouslyfor more than fifteen
seconds per minute. If the engine does not start after
severalattempts, move throttlecontrol to fast position,
wait afew minutes and try again. If engine still does
not start, move the throttle controlback to the choke
positionand retry.
WARM WEATHER STARTING (50° Fand above)
• When engine starts, move the throttlecontrol to the
fast position.
•The attachments and grounddrivecan nowbe used.If
the engine does notaccept the load, restartthe engine
and allowittowarm upfor one minuteusingthe choke
as described above.
COLD WEATHER STARTING ( 50° F and below)
• When engine starts, allow engine to run with the
throttle control in the choke positionuntilthe engine
runs roughly,then move throttlecontrolto fast posi-
tion.This may require an engine warm-up periodfrom
several seconds toseveral minutes,dependingon the
temperature.
AUTOMATIC TRANSMISSION WARM UP
•Beforedrivingthe unitincoldweather,thetransmission
shouldbe warmed up as follows:
•Be sure the tractor ison levelground.
•Place the motion controlleverin neutral.
Release the parkingbrake and lettheclutch/brake
slowly return tooperating position.
•Allowone minutefor transmissiontowarm up.This
can be done duringthe engine warm up period.
• The attachments can also be used during the engine
warm-upperiod afterthetransmissionhasbeenwarmed
up.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetorfuel mixturemay
need to be adjusted for best engine performance.See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
I _lb CAUTION: Never engage or disengage I
freewheel lever while the engine is run-
ning.
To ensure proper operation and performance,it is recom-
mended that the transmission be purgedbeforeoperating
tractor for the first time. This procedurewill remove any
trapped air inside the transmission which may have de-
veloped during shippingof your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVALFOR SERVICE OR REPLACEMENT,IT SHOULD
BEPURGEDAFTERREINSTALLATIONBEFOREOPERATING
THETRACTOR.
•Place tractor safely on level surface with engine off and
parking brake set.
Disengage transmission by placing freewheel control
in freewheeling position (See"TOTRANSPORT" in this
section of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly dis-
engage clutch/brake pedal.

OPERATION
•Move motioncontrol lever to fullforward positionand
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there willbe no movement
of drive wheels. The air is being removedfrom hydraulic
drive system.
•Move motioncontrollever toneutral(N)position.Shut-
offengine and set parking brake.
•Engage transmissionby placingfreewheel controlin
drivingposition(See "TO TRANSPORT" inthissection
of manual).
•Sittinginthetractor seat, startengine.Aftertheengine
is running, move throttle controlto half (1/2) speed.
With motioncontrollever inneutral(N) position,slowly
disengage clutch/brake pedal.
•Slowly move motion control lever forward, after the
tractormovesapproximately five (5) feet, slowlymove
motioncontrolleverto reverse position.After thetrac-
tor moves approximately five (5) feet return the mo-
tion control lever to the neutral (N) position. Repeat
this procedure with the motioncontrollever three (3)
times.
•Yourtransmission is now purged and now ready for
normal operation.
MOWING TIPS
•Mowershouldbeproperlyleveledfor bestmowingper-
formance. See "TO LEVEL MOWER HOUSING" inthe
Service and Adjustmentssectionofthis manual.
•The left hand side of mower shouldbe used for trim-
ming.
•Drive so that clippingsare dischargedonto the area
that has been cut. Have thecut areatothe rightofthe
machine. This willresultin a moreeven distributionof
clippingsand more uniformcutting.
•Whan mowinglargeareas, startbyturningtotherightso
thatclippingswilldischarge awayfrom shrubs,fences,
driveways, etc. After one or two rounds,mow in the
oppositedirectionmaking lefthandturnsuntilfinished
(See Fig. 11).
f
1
1 •
FIG. 11
If grass isextremely tall, itshould be mowed twice to
reduce load and possible fire hazard from dried clip-
pings, Make first cut relatively high; the second to the
desired height.
•Do not mow grass when it iswet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry beforemowing.
•Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
dischargeof material. Regulate ground speed by se-
lectinga low enough gear to give the mower cutting
performanceas well as the quality of cut desired.
•When operating attachments, select a ground speed
that will suitthe terrain and give best performance of
the attachment being used.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER
HOUSINGFREE OF BUILT-UPGRASS ANDTRASH. CLEAN
AFTEREACHUSE.
• The special mulching blade will recut the grass clip-
pingsmany times and reduce them in size so that as
they fall ontothe lawnthey willdisperse into the grass
and notbe noticed. Also,the mulched grasswillbiode-
gradequicklytoprovidenutrientsfor the lawn. Always
mulchwith your highest engine (blade) speed as this
willprovidethe best recuttingaction of the blades.
•Avoidcuttingyourlawn when it iswet. Wet grasstends
toform clumpsand interferes withthe mulchingaction.
The besttimeto mowyourlawn isthe early afternoon.
Atthistimethe grasshas dried, yet the newlycutarea
willnot be exposed to direct sunlight.
•For best results, adjust the mower cutting height so
that the mower cuts off only the top one-third of the
grassblades(See Fig.12). Forextremely heavymulch-
ing, reduce your width of cut on each pass and mow
slowly.
MAX 1/3
FIG. 12
• Certain typesofgrass and grass conditions may require
thatan area be mulched a second time to completely
hide the clippings. When doing asecond cut, mow
across (perpendicular) to the first cut path.
•Change yourcutting patternfrom week toweek. Mow
northtosouthone week then change toeastto westthe
nextweek. This willhelp prevent matting and graining
ofthe lawn.
14

MAINTENANCE
.AINT NANCESCN OUL "
Ch.ksre.eopeo n
Chock Tire Pressure
Chock Operator Presence and
TInterlock Systems
RChock for Loose Fasteners I1_ Ks
A Sharpen/Replace Mower Blades _3
TLubdcstion Chart V_
0 Check Battery Level _4
RClean Battery and Terminals I_ I_
Check Transaxle Cooling I_
Check V-Belts
Check Engine Oil Level Ik_
Change Engine Oil (with oil filter) I_1.: Ik_
EChange Engine Oil (without oil filter) _%2 _1_
NClean Air Filter _2
GClean Air Screen _2
NI Inspect Muffler/Spark Arrestar
EReplace Oil Filter (If equipped) _,2
Clean Engine Cooling Fins I_ 2
Replace Spark Plug _IJ #
Replace Air Filter Paper Cartridge
Replace Fuel Filter _pP
1- Change more often when operating under a heavy load or
in highambient temperatures,
2 - Service more often when operating in dirty or dustyconditions.
GENERAL RECOMMENDATIONS
The warrantyon thistractordoes notcover itemsthat have
beensubjectedtooperatorabuseornegligence.Toreceive
full valuefromthe warranty,operatormustmaintaintractor ZERK
as instructedin this manual.
3-Replace blades more often when mowing insandy soil.
4 - Not required if equipped with maintenance-free batten/.
5-"13ghtenfront axle pivotboltto 35 ft,-Ibs, maximum.
Do not overtighten.
LUBRICATION CHART
Some adj'ustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see ifyou should make
any of the adjustments described in the Service and
Adjustments section of this manual.
•At least once a year you should replace the spark
plug, clean or replace air filter, and check blades and
belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine
run better and last longer.
BEFORE EACH USE
•Check engine oil level.
•Check brake operation.
Check tire pressure.
• Check operator presence and
interlocksystems for properoperation.
Check for loose fasteners.
BEARING ZERK
i
(_GENERAL PURPOSE GREASE
_REFERTO MAINTENANCE "ENGINE"SECTION
ZERK
(_FRONT WHEEL
BEARING ZERK
15
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE
SELF-LUBRICATING BEARINGS. IFYOU FEELTHEY MUST BELUBRI-
CATED, USE ONLY A DRY, POWDERED GRAPHITETYPE LUBRICANT
SPARINGLY.

MAINTENANCE
TRAILING MANDREL
EDGE UP ASSEMBLY
TRACTOR
Always observe safety rules when performing any main-
tenance.
BRAKE OPERATION
If tractorrequiresmore than six (6) feet stopping distance
at highspeed inhighestgear, then brake must beadjusted.
(See "TO ADJUST BRAKE"intheService and Adjustments
sectionof this manual).
TIRES
•Maintainproperairpressureinalltires (See "PRODUCT
SPECIFICATIONS" section of this manual).
•Keep tiresfree of gasoline, oil, orinsect control chemi-
cals which san harm rubber.
•Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operatorpresence and interlocksystems are work-
ing properly.Ifyourtractordoes notfunction as described,
repair the problem immediately.
•The engine should not start unlessthe brake pedal is
fully depressed and attachement clutch control is in
the disengaged position.
•Whenthe engine isrunning,anyattemptbythe operator
to leave the seat withoutfirst setting the parking brake
should shut offthe engine.
•When the engine isrunningand the attachment clutch
isengaged, any attempt by the operator to leave the
seat shouldshut off the engine.
•The attachment clutch should never operate unless
the operatoris inthe seat.
BLADE CARE
For bestresultsmowerblades mustbekeptsharp. Replace
bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
•Raise mower to highest position to allow access to
blades.
•Remove blade bolt, lock washer and flat washer se-
curingblade.
Install newor resharpened blade with trailing edge up
towardsdeck as shown.
IMPORTANT:TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADEMUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
Reassemble blade bolt, lock washer and flat washer
in exact order as shown.
•Tighten blade bolt securely (27-35 Ft. Lbs.torque).
IMPORTANT: BLADE BOLTIS HEATTREATED. IF BOLT NEEDS
REPLACING, REPLACE ON LYWITH APPROVE BOLT SHOWN
IN THE REPAIR PARTS.
BLADE
CENTER
HOLE
16
f
FLAT WASHER
BLADE BOLT
STAR
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
NOTE: We do not recommendsharpening blade -but if
you do, be sure the blade isbalanced.
Care shouldbe taken tokeep the bladebalanced. An un-
balanced bladewillcauseexcessivevibrationand eventual
damage to mower and engine.
• The blade can be sharpenedwith a file or on a grind-
ing wheel. Do not attempt to sharpen while on the
mower.
•To checkblade balance,you willneed a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructionssupplied with
balancer).
NOTE: Do notuse anailfor balancingblade. The lobesof
the center hole may appear to be centered, but are not.
•Slideblade ontoan unthreadedportionofthesteelbolt
or pinand hold theboltorpin parallelwiththe ground.
If blade is balanced, it should remain in a horizontal
position. If either end ofthe blade moves downward,
sharpen the heavy end untilthe blade isbalanced.
CENTERHOLE/ /
OR..
FIG. 14
BATTERY
Yourtractorhasabatterychargingsystemwhichissufficient
for normal use. However,periodiccharging ofthe battery
with an automotivechargerwillextend itslife.
•Keep battery and terminalsclean.
• Keep battery bolts tight.
Keep small vent holesopen.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipmentbattery on your tractor is
maintenance free. Do notattemptto open or removecaps
or covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATFERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.

MAINTENANCE
•DisconnectBLACKbattery cable first then RED bat-
tery cable and removebattery from tractor.
•Rinse the battery withplain water and dry.
•Cleanterminalsandbatterycableends withwire brush
untilbright.
•Coat terminals with grease or petroleumjelly.
•Reinstall battery (See "REPLACING BA'I-I-ERY" in
the SERVICE AND ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary.The belts are not
adjustable. Replace belts if they begin to slipfrom wear.
TRANSAXLECOOLING
The transmissionfan and coolingfins shouldbe keptclean
to assure propercooling.
Do not attemptto clean fan or transmission while engine
isrunningor whilethetransmissionis hot.To preventpos-
sible damage to seals, do not use high pressure water or
steam to clean transaxle.
•Inspectcoolingfan tobesurefan blades are intactand
clean.
•Inspectcoolingfins fordirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressedair orhighpressuresprayertoclean cool-
ingfins.
TRANSAXLE PUMP FLUID
The transaxlewas sealed at the factory and fluid mainte-
nance is not requiredfor the life ofthe transaxle. Should
the transaxleever leak or require servicing, contact your
nearest authorizedservice center/department.
ENGINE
LUBRICATION
Only use highquality detergent oil rated with API service
classification SF-SJ. Select the oil's SAE viscositygrade
according to your expected operating temperature.
SAE VISCOSITY GRADES
-20 0 30 60 80 100
-30 -20 -10 010 20 3_0 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 15
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve startingincold weather,these multi-viscosity oils
will resultin increased oilconsumptionwhen used above
32°1=.Check yourengineoil level more frequently to avoid
possibleengine damage from runninglow on oil.
Change theoilafterevery50 hoursofoperation or at least
once a year ifthe tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level,
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature rangeexpected beforeoilchange.
All oil mustmeet API service classificationSF-SJ.
•Be sure tractor ison levelsurface.
•Oil willdrain more freely when warm.
•Catch oilin a suitable container.
•Remove oilfill cap/dipstick. Becareful notto allowdirt
to enter the engine when changing oil.
•Remove yellowcap from end ofdrain valve and install
the drain tube onto thefitting.
OILDRAINVALVE
CLOSED
AND
PosmoN
YELLOW CAP TUBE
FIG. 16
•Unlock drain valve by pushing inward and turning
counterclockwise.
•To open, pull out on the drain valve.
• After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
untilthe pin isin the lockedpositionas shown.
•Remove thedrain tubeand replacethecap ontotothe
bottomfitting of the drain valve.
•Refill engine with oilthroughoilfill dipsticktube. Pour
slowly. Do not overfill. For approximatecapacity see
"PRODUCT SPECIFICATIONS" section of this man-
ual.
•Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstickcap istightenedsecurelyfor accurate
reading. Keep oilat "FULL"line on dipstick.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers,
AIR FILTER
Your engine will not run properly using a dirty air filter,
Service air cleaner more often under dusty conditions.
See Engine Manual.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
17

MAINTENANCE
MUFFLER
Inspect and replace corroded muffler and spark arrester
(ifequipped) as itcould create a fire hazard and/or dam-
age.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occursfirst. Spark plugtype and gap settingare shown in
"PRODUCT SPECIFICATIONS" section ofthis manual.
IN-LINE FUEL FILTER (See Fig. 17)
The fuelfilter should bereplaced once each season. Iffuel
filterbecomes clogged, obstructingfuel flowto carburetor,
replacement is required.
•With engine cool, remove filter and plug fuel line sec-
tions.
•Place new fuel filter in position in fuel line with arrow
pointingtowards carburetor.
•Be sure there are no fuel line leaks and clamps are
properly positioned.
•Immediately wipe up any spilled gasoline.
CLAMP _
FUELRLTER_ _
FIG. 17
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
•Keepfinished surfacesand wheels free ofallgasoline,
oil, etc.
•Protect painted surfaceswith automotive type wax.
We do not recommend usinga garden hose or pressure
washer to clean yourtractorunlessthe engine and trans-
mission are coveredto keepwater out.Water in engine or
transmissionwillshortenthe usefullifeofyourtractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractorand mower.
18

SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS:
• Depress clutch/brake pedal fully and set parking brake.
•Place motion control lever in neutral (N) position.
• Place attachment clutch in"DISENGAGED" position.
•Turn ignition key to"STOP" and remove key.
•Make sure the blades and all moving parts have completely stopped.
•Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO REMOVE MOWER (See Fig. 18)
Mower willbeeasier to remove fromthe rightside oftrac-
tot.
• Place attachment clutch in"DISENGAGED" position.
• Move attachment lift lever forward to lower mower to
its lowest position.
• Roll belt off engine pulley.
• Remove smallretainer spring, and remove clutch spring
off pulley bolt.
• Remove large retainer spring, slide collar off and push
housing guide out of bracket.
• Disconnect anti-swaybar from chassis bracket by re-
moving retainer spring.
• Disconnect suspension arms from rear deck brackets
by removing retainer springs.
• Disconnect front links from deck by removing retainer
springs.
• Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT:IFANATTACHMENTOTHERTHANTHEMOWER
DECK ISTOBE MOUNTEDONTHETRACTOR,REMOVETHE
FRONTLINKSANDHOOKTHECLUTCHSPRINGINTOSQUARE
HOLE INFRAME.
SMALL RETAINER SPRING
SMALL RETAINER SPRING
CLUTCH SPRING
TO INSTALL MOWER (See Fig. 18)
•Raise attachment lift lever to itshighest position.
•Slidemower under tractorwith deflector shieldto right
sideof tractor.
•Lowerliftlever to itslowest position.
•Connect front links to mower deck and secure with
retainersprings..
•Connect suspension arms to rear deck brackets and
securewith retainer springs.
•Connect anti-swaybar to chassis bracket and secure
with retainer spring.
•Pushclutchcable housingguide intobracket,slidecol-
lar ontoguide and secure with large retainer spring.
•Placeflatwasher and clutchspringon idler pulleybolt
and secure with small retainer spring.
•Installbelt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
=PRODUCT SPECIFICATIONS" sectionofthis manual). If
tires are overor underinflated,you will not properly adjust
your mower.
6. _ SQUARE HOLE
ENGINE PULLEY
FRONT LINK
RETAINER !
COLLAR [ETAINER SPRINGS
(BOTH SIDES)
HOUSING GUIDE LARGE RETAINER
SPRING BRACKET DEFLECTOR SHIELD
FIG. 18 19

SERVICE AND ADJUSTMENTS
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
•Raise mower to itshighest position.
•Atthe midpointofbothsides ofmower,measure height
from bottomedge of mower to ground. Distance "A"
on bothsides of mower should be the same or within
1/4" ofeach other.
•If adjustment isnecessary, make adjustment on one
side of mower only.
•Toraise one sideof mower,tighten liftlinkadjustment
nut onthat side. .
•Tolowerone side of mower,loosen liftlinkadjustment
nut onthat side.
NOTE: Threefullturns ofadjustmentnutwillchangemower
height about 1/8".
•Recheck measurements after adjusting.
BOTTOM EDGE OF r1BoTroM EDGE
MOWER _ _ _ _/_'-_OF MOWER
22 2 2222
FIG. 19
ARM
LIFT LINK
FIG. 20
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWING FRONT:rO-BAC KADJUSTMENT ISNECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8"
to 1/2" lower than the rear when the mower is in its high-
est position.
Check adjustment onright side oftractor. Measure distance
"D" directly infrontand behind the mandrel at bottom edge
of mower housing as shown.
• Before making any necessary adjustments, check that
both front links are equal in length.
• If links are not equal in length, adjust one link to same
length as other link.
• To lower front of mower loosen nut "E" on both front
links an equal number of turns.
• When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nuts '1=" against trunnion on both front
links.
• To raise front of mower, loosen nut "F" from trunnion
on both front links.Tighten nut "E" on both front links
an equal number of turns. The two front links must
remain equal in length.
When distance"D"is 1/8"to 1/2" lower at front than rear,
tighten nut "F" against trunnion on both front links.
• Recheck side-to-side adjustment.
"MANDREL
FIG. 21
BOTH FRONT UNKS MUSTBE EQUALIN LENGTH
NUT "F____..[_ RUT "E"
TRUNNION
FRONT lINKS
FIG. 22
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 23)
The mower blade drivebelt may be replaced withouttools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
•Remove mower from tractor (See =TO REMOVE
MOWER" in this sectionofthis manual).
•Work belt off both mandrel pulleysand idler pulleys.
• Pull belt away from mower.
BELT INSTALLATION -
•Install new belt in reverse order of removal.
• Make sure belt is in all pulley grooves and inside all
belt guides.
• Install mower in reverse order of removal instruc-
tions.
IDLER PULLEYS
MANDREL
PULLEY
FIG. 23
TO CHECK AND ADJUST BRAKE (See Fig. 24)
Yourtractor is equipped with an adjustable brake system
which is mounted on the rightside ofthe transaxle.
Iftractor requires more than five (5) feet to stop at highest
speed in highest gear on alevel, dry concrete or paved
20 surface, then brake must be checked and adjusted.